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Instructions on maintenance, inspection, and replacement

Wait a minimum of five minutes (15kW or less) or ten minutes (18.5kW or more) after power has been

turned off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage
between terminals P(+) and N(

) does not exceed 25V.)

Electric shock may result.

Only authorized personnel should perform maintenance, inspection, and replacement operations.

(Take off metal jewelry, such as watches and rings. Use insulated tools.)

Electric shock or injury may result.

Instructions on disposal

Treat as industrial waste when disposing it.

Injury may result.

Other instructions

Never modify the product.

Electric shock or injury may result.

General Instructions

Although figures in this manual may show the inverter with covers and safety screens removed for
explanation purposes, do not operate the device until all such covers and screens have been replaced.

Содержание 5000VG7S Series

Страница 1: ...N90VG7S 2 400V Series 5 5kW FRN3 7VG7S 4 500kW FRN400VG7S 4 200V Series 3 7kW FRN3 7VG7S 2 55kW FRN55VG7S 2 400V Series 3 7kW FRN3 7VG7S 4 55kW FRN55VG7S 4 Read all operating instructions before insta...

Страница 2: ...amage Situations more serious than those covered by CAUTION will depend on prevailing circumstances Always follow instructions Instructions on use This inverter is designed to drive a 3 phase inductio...

Страница 3: ...ted voltage of this product match those of the AC power supply as injury may result Do not connect the AC power supply to the output terminals U V and W as injury may result Do not connect a braking r...

Страница 4: ...ESTART is selected in the restart mode after momentary power failure function code F14 the inverter restarts automatically starting the motor rotation when the power is recovered Accident may result W...

Страница 5: ...should perform maintenance inspection and replacement operations Take off metal jewelry such as watches and rings Use insulated tools Electric shock or injury may result Instructions on disposal Trea...

Страница 6: ...0 5 Warning Label Position Inverter with a small capacity 15kW or lower Inverter with a middle capacity 18 5kW or higher...

Страница 7: ...0 6 Warning Label Position for Inside the Inverter...

Страница 8: ...Dangerous voltage exists until charge lights is off More than one live circuit Use 60 75 or 90 copper wire only A Class 2 circuit wired with class1 wire Field wiring connection must be made by a UL L...

Страница 9: ...6 3 Phase 200V 90 425 48 239 27 10 6 1 2 6 2 0 7 600 304 4 0X2 107 2X2 250X2 127X2 1 42 4 16 1 3 24 0 2 3 7 12 3 3 14 2 1 5 5 10 5 3 12 3 3 14 2 1 7 5 31 0 3 5 31 0 3 5 8 8 4 10 5 3 11 6 13 3 10 5 3 1...

Страница 10: ...7 3 26 7 12 3 3 30 1 42 4 2 33 6 37 3X2 26 7X2 2 33 6 1 42 4 10 5 3 45 2X2 33 6X2 1 0 53 5 3X2 26 7X2 8 8 4 55 119 13 5 3X2 26 7X2 2X2 33 6X2 2X2 33 6X2 75 119 13 5 3 0 85 4 0 107 2 1X2 42 4X2 6 13 3...

Страница 11: ...200V 90 425 48 239 27 10 6 1 2 6 2 0 7 500 253 600 304 4 0X2 107 2X2 2 33 6 16 1 3 24 0 2 3 7 14 2 1 5 5 12 3 3 7 5 31 0 3 5 31 0 3 5 10 5 3 14 2 1 14 2 1 11 8 8 4 12 3 3 15 10 5 3 18 5 6 13 3 8 8 4 8...

Страница 12: ...7 14 2 1 37 1 0 53 5 2 33 6 2 33 6 12 3 3 45 4X2 21 2X2 1 42 4 1 0 53 5 10 5 3 55 119 13 5 1 0 53 5 4X2 21 2X2 3X2 26 7X2 75 119 13 5 3 0 85 3 0 85 4 0 107 2 8 8 4 90 4 0 107 2 1X2 42 4X2 1X2 42 4X2...

Страница 13: ...earth leakage breaker RCD you can use only the Type B for protection for the power supply Also you should use a transformer for double insulation or reinforced insulation to insulate your inverter fr...

Страница 14: ...T 100 150 35 25 25X2 25 50 50 55 45VG7S 4 VT 2 5 55 55VG7S 4 CT HT 125 175 50 25 35X2 35 25X2 25X2 75 55VG7S 4 VT 13 5 25X2 35X2 35X2 75 75VG7S 4 CT 175 70 35 95 95 90 75VG7S 4 VT 13 5 4 90 90VG7S 4 C...

Страница 15: ...an Alarm Raised Occurs 4 4 4 3 3 Program Mode 4 6 5 Function Selection 5 1 6 List of Inverter Protective Functions 6 1 7 Function Description Arranged by Function 7 1 7 1 If You Think Defective 7 1 7...

Страница 16: ...the cover body during transportation Do not energize a product with broken or missing parts or damaged during transportation Doing so may lead to electric shock or fire 1 2 External View of the Produ...

Страница 17: ...in step 1 loosen the KEYPAD panel fixing screws Remove the KEYPAD panel as shown in Figure 1 3 3 Loosen the KEYPAD panel fixing screws Carefully remove the KEYPAD panel with your fingers inserted to...

Страница 18: ...quirement is satisfied 1 Do not place the product directly on the floor 2 Pack the product with a plastic sheet or such if stored under undesirable conditions 3 Seal in a desiccative such as silica ge...

Страница 19: ...ght corrosive gas oil mist vapor waterdrops or air containing much salt No condensation should occur due to sudden temperature changes Altitude 1 000m or less if more than 1 000m see Table 2 1 2 2 to...

Страница 20: ...l not exceed the specified limit Do not store the inverter in a small closed box that does not radiate heat well 5 When storing two or more inverters in a unit or control panel they are desirably arra...

Страница 21: ...0 5 M5 16 FRN75VG7S 2 7 M6 20 5 M5 16 200V FRN90VG7S 2 6 M6 20 6 M5 16 FRN18 5VG7S 4 FRN75VG7S 4 5 M6 20 5 M5 16 FRN90VG7S 4 FRN110VG7S 4 7 M6 20 5 M5 16 Note 1 FRN132VG7S 4 FRN160VG7S 4 7 M6 20 7 M5...

Страница 22: ...all necessary connections are made and 3 no terminal or wire is short circuited or grounded 5 When any connection is changed after the inverter is energized It takes a long time for the smoothing cap...

Страница 23: ...2 5 Basic Wiring Diagram Figure 2 3 1 Basic Wiring Diagram...

Страница 24: ...grounding terminals Grounds inverter chassis casing Connected with earth 1 Main circuit power input terminals L1 R L2 S and L3 T 1 The main circuit power input terminals L1 R L2 S and L3 T should be...

Страница 25: ...irings to those motors should not exceed 50m for 3 7kW or lower inverters or 100m for 5 5kW or higher ones With output circuit filter When two or more motors are to be driven the total length of wirin...

Страница 26: ...umper is connected between the terminals before delivery from the factory Remove the jumper before connecting the DC reactor 2 Do not remove the jumper when the DC reactor is not used Note The DC reac...

Страница 27: ...twisted or in close contact parallel 2 Connect the braking resistor terminals P and DB to the braking unit terminals P and DB Lay out so that the wiring length will not exceed 10m The two leads shoul...

Страница 28: ...e V 50 380 to 398 60 380 to 430 Check that the number of phases and rated voltage of the product agree with those of the AC power source Do not connect any AC power source to the output terminals U V...

Страница 29: ...supply to the PWM converter with insulating transformer Examples of wiring of the PWM converter are given in the instruction manual for PWM converter Note 2 200V 75kW or higher and 400V 132kW or high...

Страница 30: ...nnector and apply the latch until it clicks Figure 2 3 9 Power Switching Connectors 18 5kW or Higher Inverters Only CN UX CN RXTX CN UX U1 CN RXTX L1 R L3 T FRN18 5VG7S 2 to FRN55VG7S 2 FRN18 5VG7S 4...

Страница 31: ...n the reverse direction REV CM OFF The motor decelerates and stops X1 Digital input terminal 1 X2 Digital input terminal 2 X3 Digital input terminal 3 X4 Digital input terminal 4 X5 Digital input term...

Страница 32: ...GP PGM Pulse generator power supply Supplies power 15V DC switchable to 12V DC to PG FA FB Pulse generator output Output pulse generator signal with frequency divided to 1 n n is programmable with fun...

Страница 33: ...ould be secured to prevent direct contact with the live part of the main circuit the main circuit terminal blocks for example The shield of each control cable does not serve as a reinforced insulator...

Страница 34: ...e with cable tie holders on the beams on the way outward The bands should be 3 8 mm or less in width and 1 5 mm or less in thickness as they are to be passed through holes 3 8 1 5 4 For FRN280VG7S 4 t...

Страница 35: ...M12 FRN 280 315VG7S 4 Screw size R0 T0 M4 G M10 Other screw size M12 L1 R L1 R L2 S L2 S L3 T L3 T U N P P1 N P P1 U W V W V G G R0T0 FRN 355 400VG7S 4 is main circuit terminals position Main circuit...

Страница 36: ...2 18 l Control circuit terminals Control circuit terminals Screw size M3...

Страница 37: ...ot remove the cover while the inverter is energized Do not handle the inverter with wet hand Doing so may lead to electric shock 3 2 Operating Methods There are many operating methods Read this manual...

Страница 38: ...terminals L1 R L2 S and L3 T and auxiliary control power terminals R0 and T0 The smoothing capacitor remains live after the power switch is turned off and requires some time until completely discharge...

Страница 39: ...dent or injury may result The STOP key is effective only when its function has been set Install an emergency stop switch separately Accident may result 4 1 Appearance of KEYPAD Panel 1 5 0 0 1 5 0 0 1...

Страница 40: ...run and stop Forward operation command Reverse operation command Stop command G Operation keys Used for screen switching data change frequency setting etc The Table 4 1 1 shows the main function of th...

Страница 41: ...dy has been reset Blank 1 1st latest alarm Blank 2 2nd latest alarm Blank 3 3rd latest alarm Blank 4 4th latest alarm Blank 5 5th latest alarm Blank 6 6th latest alarm Blank 7 7th latest alarm Blank 8...

Страница 42: ...n is indicated The program menu function and detailed information screens are similar to those of normal operation The program menu screen can be switched to the alarm mode screen using only PRG Progr...

Страница 43: ...inverter and optional analog input output and digital input output signals 5 MAINTENANCE INFO This screen is used to check maintenance information including inverter status life expectancy communicat...

Страница 44: ...easurement 1500 OC ALARM HISTORY Selects an alarm COPY DATA Selects a process F D Starts copying 1 COPY 1500 5 ROM version 1 4 Communication status 3 Operation status 3 2 Operation status 2 1500 OC MA...

Страница 45: ...when the power is re supplied Accident may result When auto tuning function code H01 is started the motor machine or equipment starts and stops repeatedly Ensure safety before performing auto tuning A...

Страница 46: ...Function name Setting range f27 1Bh 95 5F h Motor sound Sound tone 0 to 3 0 level 0 1 level 1 2 level 2 3 level 3 f36 24h h 30RY operation mode 0 to 1 0 The relay 30 exites on trip mode 1 The relay 3...

Страница 47: ...ration mode display on Keypad panel 0 Operation guide State of operation Direction of rotation 1 Bar graph monitor Speed Current Torque f58 3Ah h LCD Language 0 to 7 0 Japanese 1 English 2 German 3 Fr...

Страница 48: ...11 terminal function 0 to 25 to 63 e11 10Bh 130 82 h X12 terminal function 0 to 25 to 63 Communication address Fcode 485 number Link number Function name Setting range e12 10Ch 131 83 h X13 terminal f...

Страница 49: ...umber Link number Function name Setting range e51 133h h Ai3 function selection 0 to 18 When the AIO option is installed this is displayed e52 134h h Ai4 function selection 0 to 18 When the AIO option...

Страница 50: ...eed 2 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m Change by C21 c07 207h 160 A0 h Multistep speed 3 0 to 24000 r min 0 00 to 100 00 0 0 to 999 9 m m Change by C21 c08 208h 161 A1 h Multistep spee...

Страница 51: ...motors dedicated for VG7 Data at F04 F05 and P03 to P27are automatically set and write protected 36 P OTHER Data at F04 F05 and P03 to P27 are write protected and cannot be overwritten 37 OTHER Data a...

Страница 52: ...16 410h h Operation command selfhold setting 0 to 1 0 Set at H17 1 Maximum time The inverter judges that it is a power failure momentarily and self maintains the operation command while the control po...

Страница 53: ...446h h Reserved 1 0 to 9999 0 Standard 1 Lift 2 to 9999 Undecided Communication address Fcode 485 number Link number Function name Setting range h71 447h h Reserved 2 0 to 6 It is not necessary to se...

Страница 54: ...2000A a50 532h 244 F4 h M3 Electronic thermal overload relay Thermal time constant 0 5 to 75 0 min O Optional Functions Communication address Fcode 485 number Link number Function name Setting range...

Страница 55: ...68 to 32767 u16 B10h h USER P16 32768 to 32767 u17 B11h h USER P17 32768 to 32767 u18 B12h h USER P18 32768 to 32767 u19 B13h h USER P19 32768 to 32767 u20 B14h h USER P20 32768 to 32767 u21 B15h h US...

Страница 56: ...code 0000 to FFFF M24 818h 38 26 h Capacity code 0 to 29 M25 819h 39 27 h Inverter ROM main control version 0000 to FFFF M26 81Ah 40 28 h Communication error code 0 to 65535 M27 81Bh 41 29 h Speed set...

Страница 57: ...ntrol circuit and the KEYPAD panel when the start stop command from the KEYPAD is valid function code F02 0 Note KEYPAD panel communication errors do not indicate the alarm display and issue the alarm...

Страница 58: ...function code E30 Motor overheat protection 0h4 E30 E31 Motor 1 overload Activated when the motor 1 current inverter output current exceeds the operation level set by function code F11 0l1 F11 Motor...

Страница 59: ...more capacity to confirm this state Also you should use the I O check screen of the KEYPAD panel to check if nNUV is displayed as shown in the right figure This status indicates that the inverter is...

Страница 60: ...erence When you use the analog input 12 to provide the speed reference you can check the voltage on the I O check screen of the KEYPAD panel Since the displayed voltage is the one the inverter recogni...

Страница 61: ...t FUJI Adjust wiring YES YES Is circuit breaker or magnetic contactor turned on Is voltage on main circuit power terminals R S T normal Is DC REACTOR or jumper wire connected between terminal P1 and P...

Страница 62: ...t to too low code F03 A06 or A40 NO NO Rewrite data according to specification NO Inverter fault is suspected Contact FUJI NO Fault in speed reference setting device or signal converter is suspected A...

Страница 63: ...e P28 A29 or A30 Is phase sequence of wiring from PG correct Is wiring connected Is shield for wiring installed correctly Is main circuit wiring U V W between inverter and motor connected correctly Do...

Страница 64: ...ount You can quicken response of speed control system to reduce speed fluctuation Readjust constants of speed control system If you still cannot operate correctly contact FUJI Inverter fault is suspec...

Страница 65: ...to inverter NO NO Decrease load or increase inverter or motor capacity YES Motor fault is suspected Inverter fault is suspected Contact FUJI NO Change data of function code P02 to match Execute motor...

Страница 66: ...lue YES YES YES YES YES YES NO NO YES YES YES YES NO YES YES NO NO YES NO YES YES NO Are charge lamp CHG and LCD of KEYPAD panel ON Does LCD show alarm mode screen Which do you use to enter operation...

Страница 67: ...O KEYPAD panel YES NO YES YES YES NO Multistep speed setting UP DOWN setting Specify speed Is the maximum speed set to low Which means do you use to set speed Is external circuit wiring between X1 to...

Страница 68: ...O NO YES YES NO NO Is acceleration time function code F07 C46 C56 or C66 short Is moment of inertia of motor or load large Does motor terminal voltage drop Is load torque large Is correct torque boost...

Страница 69: ...fication correct Are there any problems with wiring from PG Is shield line connected wrongly Is signal line or power line disconnected Is signal line twisted with power line Is PG defective Use oscill...

Страница 70: ...ost value Decrease load or increase inverter capacity Inverter fault or malfunction due to noise is suspected Contact FUJI Can you decrease torque boost value YES Is correct torque boost value functio...

Страница 71: ...ted Contact FUJI NO NO Is inverter output wiring U V W short circuited to ground Disconnect output wiring and make sure no continuity with ground Is inverter inside wiring short circuited to ground Ma...

Страница 72: ...ult Consider braking torque application You need braking unit for models of 75kW or more in 200V series and 132kW or more in 400V series YES Adjust connection YES You must replace braking resistor Con...

Страница 73: ...n time function code F08 C47 C57 or C67 NO Is DC link circuit voltage in main circuit higher than protection level on activation Can you specify longer acceleration time function code F07 C46 C56 or C...

Страница 74: ...rt mode after momentary power failure function code F14 selected Did power failure momentary power failure included happen Are there device fault or defective connection in power supply circuit Is pow...

Страница 75: ...suspected Contact FUJI Decrease load Reduce ambient temperature down within specification Replace cooling fan Inverter internal overheat OH3 Remove obstacle NO YES YES YES Is load too heavy Is invert...

Страница 76: ...ned Is alarm function of connected external device in operation Is overheat alarm signal of FUJI standard braking resistor input Is ambient temperature of FUJI standard braking resistor within specifi...

Страница 77: ...ng function code H01 Is input voltage of cooling fan within specification Is motor dedicated to VG7 Motor overheat OH4 Motor or inverter fault is suspected Contact FUJI YES NO YES NO YES Is motor cool...

Страница 78: ...PGP match YES NO YES NO YES Speed disagreement Er9 Decrease load or increase capacity Disable electronic thermal relay and connect external thermal relay Specify correct level Motor overload OL1 OL2 a...

Страница 79: ...iring for inverter output terminal U V W circuit Increase speed regulator gain Match to motor PG Review wiring Replace PG YES NO Use function code P02 to select corresponding motor Inverter specifies...

Страница 80: ...oes thermistor disconnection alarm occur Is motor ambient temperature low 30 C or less NO YES Connect following wiring diagram Thermistor is defective Operate with spare thermistor Review operation en...

Страница 81: ...abnormal or memory error occurs frequently while function data are normal an inverter fault is suspected Contact FUJI 15 KEYPAD panel communication error KEYPAD panel communication error Er2 Turn off...

Страница 82: ...tact FUJI NO Is there short circuit on PCB Is dust attached on PCB YES NO Connect following wiring diagram Review data and execute motor parameter tuning function code H01 again Output wiring error Er...

Страница 83: ...interval H39 according to specification of used device Inverter noise is suspected Use Mode selection on no response error H32 to determine whether you can continue operation Install terminating resi...

Страница 84: ...Are screws on terminal block loose Is setting for function code E45 changed to 1 Power supply is abnormal You must investigate power supply system including wiring YES NO YES NO Inverter fault or malf...

Страница 85: ...error When T Link SX bus or field bus option is installed ErA UPAC error When UPAC option is installed Erb Inter inverter communication error When SI option is installed YES YES Follow tuning procedur...

Страница 86: ...g off the power source and removing the surface cover Note that after turning off the power the smoothing capacitors in the DC section in the main circuit take time to discharge To prevent electric sh...

Страница 87: ...alves protruding too far 3 Measure the capacitance if necessary 1 2 Visual inspection 3 Estimate life expectancy from maintenance information and from measurements using capacitance measuring equipmen...

Страница 88: ...rotating and that the inverter is not operating There is no problem if the OH2 External thermal relay tripped trip function is activated due to the digital input terminal setting off 3 Turn the main p...

Страница 89: ...tage and current on the input side and output side then calculate the power factor using the following formula 100 A Current V Voltage 3 W Power factor Power Table 8 3 1 Meters for measuring main circ...

Страница 90: ...ls to ensure the test voltage is not applied to the inverter 8 5 Parts Replacement The life expectancy of a part depends on the type of part the environment and usage conditions Parts should be replac...

Страница 91: ...EMC Standard 9 4 1 Overview This CE marking does not certify that the entire machine to which you apply Fuji product complies with the EMC Directive Thus presenting the CE marking for the entire machi...

Страница 92: ...entrance to the control panel 5 If a ferrite ring is provided make sure the wire pass through the ferrite ring Wiring depends on the type of your inverter and follow the Figure 9 8 9 9 or 9 10 to wir...

Страница 93: ...0930 2 9 2 9 3 FS5941 86 52 FRN22VG7S 4 CT HT VT 86A 329x80 x185 314x55 M6 4 9 2 RF3100 F11 FRN30VG7S 4 CT HT 100A 435x200 x130 408x166 M6 4 RF3180 F11 FRN30VG7S 4 VT FRN37VG7S 4 CT HT VT FRN45VG7S 4...

Страница 94: ...9 4 FS5941 40 47 Figure 9 1 FS5941 60 52 FS5941 86 52 Figure 9 2...

Страница 95: ...9 5 61 131 MAX Dimension mm Filter type W W1 H H1 D RF3100 F11 200 166 435 408 130 RF3180 F11 200 166 495 468 160 RF3100 F11 RF3180 F11 Figure 9 4 ZCAT2032 0930 ACL 74B Figure 9 3 36 32 9 19 5...

Страница 96: ...9 6 RF3280 F11 RF3400 F11 Figure 9 5 RF3880 F11 Figure 9 6 6 6 Figure 9 7 F200160...

Страница 97: ...nstallation wiring diagram For FRN11VG7S 4 to FRN15VG7S 4 RFI filter RCD or MCCB M Inverter Motor Figure 9 10 Recommended installation wiring diagram For FRN280VG7S 4 to FRN400VG7S 4 Power supply Shie...

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