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Accutrol AccuValve AVR6000, Руководство по установке и эксплуатации

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Installation & Operation Manual - Model AVR6000 

Contents of this Manual are Subject to Change Without Notification

 

Page   52 

SECTION 8 - START-UP GUIDELINES 

Step 1  Engineering (Submittal Phase) 

The AVR6000 room temperature and airflow control system has been designed to meet the 

requirements of four different standard applications, therefore it is critical that the devices 

selected will meet the design requirements of lab using one of the four standard AVR 

applications. During the Engineering design phase, the AVR application that is best-suited to 

meet the requirements of the room design shall be determined.  The AccuValve sizes shall be 

selected to meet the design requirements of the room for all modes of operation (i.e. occupied, 

unoccupied).  The valve schedules, job-specific wire diagrams, and submittal drawings shall be 

created at this phase.  Any exceptions or modifications to the design shall be identified and 

resolved at this point in the project.  

Step 2  Coordination (Before Installation)

 

Make site visits and meet with installers to ensure they are interpreting the submittal correctly 

and understand the installation requirements.  This is the best time to identify ideal locations 

for installing the AccuValves to optimize system performance and ensure accessibility during 

startup. 

Step 3  Inspect Wiring & Installation (After Installation)

 

Inspect installation and wiring of valves, power supplies, sensors etc.. to ensure installation 

meets the design documentation.  It’s advantageous to identify and correct problems at this 

phase rather than wait until startup. 

Step 4

 

Configure the AVR per the Application (Initial Startup – After Wire Checks & Power) 

a.

 

Connect computer with AccuValve Insight to the AVR system 

b.

 

Open the AccuValve Insight Program 

c.

 

Configure the App per design requirements and save 

d.

 

From the Dashboard, select the AVR6000 Configuration Menu 

e.

 

Complete the setpoint configuration tables for the modes that will be used and 

include mode descriptions 

f.

 

Configure the ARS or ADS Room Temperature Sensor 

g.

 

For Apps that include a GE/Return Valve, configure GE/Return to match the AVT 

GE/Return valve  

h.

 

For Apps 3 and 4, configure Fume Hood / Other Exhaust to match the AVC fume 

hood control valve that is connected to the AVR6000 

i.

 

Configure Reheat Valve and Duct Temp Sensor  

Step 5

 

Set up Fume Hoods (After Building Supply & Exhaust Systems are Operating & Stable)

 

For Apps 3 and 4, configure and startup the AVC6000 fume hood controllers per AVC6000 

manual.  Since the AVR6000 does not control the fume hoods, its important each fume hood 

controller is properly configured and operating prior to moving forward with the AVR startup.  

For applications with multiple fume hoods (App 4) which use AccuNet® to sum the total room 

fume hood exhaust airflow, verify the AVC6000 that has been configured as the “totalizer” is 

wired to the Fume Hood input on the AVR6000 controller. From the Dashboard AVR6000 

Configuration Menu Item 4, verify the signal type and scaling matches the signal type and 

scaling of the AVC6000 “totalizer” valve that is connected to AVR6000 AI-3. 

 

 

Содержание AccuValve AVR6000

Страница 1: ...of this Manual are Subject to Change Without Notification Manufactured by Accutrol Representative AVR6000 MANUAL REV D 12 2 2021 ECN2751 21 Commerce Drive Danbury CT 06810 USA WWW ACCUTROLLLC COM Air...

Страница 2: ...ainst defects or damages arising from improper installation where installation is by persons other than Manufacturer against defects in products or components not manufactured by Manufacturer or again...

Страница 3: ...BLE OF CONTENTS iii SECTION 1 INTRODUCTION 4 SECTION 2 SPECIFICATIONS 5 SECTION 3 PHYSICAL DIMENSIONS WEIGHTS 11 SECTION 4 INSTALLATION 12 SECTION 5 WIRING 15 SECTION 6 ACCUVALVE INSIGHT CONFIGURATION...

Страница 4: ...rovide a highly repeatable digital pulse train with a frequency that is directly proportional to the air flow velocity in each chamber of the AccuValve The digital signal generated by each vortex shed...

Страница 5: ...iameter 12 12 Diameter 14 14 Diameter 18 12 h x 18 w 24 12 h x 24 w 36 12 h x 36 w 48 12 h x 48 w ACTUATOR 03 Fail Last Position FLP 2 sec full cycle 05 Fail Open Closed FSP 2 sec full cycle 07 Fail L...

Страница 6: ...AI 2 GEV RET GEX Return Airflow Volume Signal From AVT AccuValve Signal Types Software Selectable Voltage 0 10v Range Input Impedance 100K ohms Current 0 20mA Range Input Impedance 500 ohms AI 3 FHV F...

Страница 7: ...tion is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired...

Страница 8: ...5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 25 50 75 100 125 150 175 200 225 250 275 300 325 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 100 150 200 250 300 350 400 450...

Страница 9: ...CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 300 600 900 1200 1500 1800 2100 2400 2700 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 400 800 1200 1600 2000 24...

Страница 10: ...0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 800 1600 2400 3200 4000 4800 5600 6400 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 1000 2000 3000 4000 5000 6000 700...

Страница 11: ...Lbs kg Lbs kg Lbs kg 06 5 88 149 22 559 10 254 13 5 9 9 4 1 2 0 0 9 08 7 88 200 24 610 13 330 16 7 3 12 5 4 2 6 1 2 10 9 88 250 24 610 15 381 20 9 1 14 6 4 3 2 1 5 12 11 88 300 27 686 17 432 26 11 8 1...

Страница 12: ...that will provide a minimum clearance of 14 356mm unobstructed access to the control module actuator and valve access cover 3 Provide an opening in the duct section sized appropriately for the valve...

Страница 13: ...into the duct far enough to allow the valve to be lifted into the duct opening 3 Slip the discharge end of the valve into the duct engaging valve into duct 1 at each end 4 Position valve to provide u...

Страница 14: ...erly 2 Lift valve into position to provide unobstructed access to the control module actuator and access panel The 36 and 48 wide valves are provided with integral mounting struts to help support the...

Страница 15: ...trol Module SAV OR Power Source GEV Return EV Power Common Ctrl Sig In Feedback Actuator Power Common Signal Xmitter AVT6000 24v 24v Control Module AVC6000 24v Power Common Ana Out Common AccuNet Accu...

Страница 16: ...iring Diagram Notes 1 POWER WIRING Consult local building codes and project specifications for wiring requirements CAUTION Maintain power source polarity otherwise equipment may be damaged WARNING Swi...

Страница 17: ...cation to AccuValve with W wireless option 6 2 Installing the AccuValve Insight Software Before starting the install process close any programs running on the computer Download the AccuValve Insight S...

Страница 18: ...le Provided with ARS ARS AVR6000 USB C Data Cable Sold Separately Configuration Computer with AccuValve Insight 73 Factory Cable Provided with ARS ARS AVR6000 W Configuration Computer with AccuValve I...

Страница 19: ...VR6000 from the computer s USB 5vdc power source when 24v filed power is not connected The AVR controller will not fully function with the Power Source Switch in the USB position Note The Power Source...

Страница 20: ...cable and cable connections are correct then load the USB drivers as follows Go to the AccuValve Insight folder that was previously downloaded and unzipped to your computer during the install process...

Страница 21: ...rior to configuring the AVR APP confirm installation and field configuration and wiring of all devices matches the submittal drawings and design documentation For APPs 3 and 4 fume hood controllers sh...

Страница 22: ...ng the field startup process otherwise the AVR will not function properly Each item in the AVR6000 Configuration Menu is described in the following paragraphs 6 5 3 1 1 Setpoint Configuration The AVR...

Страница 23: ...description for Setpoint Modes 1 and 2 using 10 characters max for each This description will appear on the ARS display to indicate the active mode Step 2 In the MODE 1 and 2 columns enter the control...

Страница 24: ...ired to achieve the desired pressurization Negative room offset values are used to maintain negatively pressurized spaces and positive room offset values are used to maintain positively pressurized sp...

Страница 25: ...Status Background Color Set display background color Text Color Set display text color Display Decimal Set room temp value to display integer or with one decimal Humidity Show hide room RH Heating Ico...

Страница 26: ...trol signal Step 4 Select Update Controller to save changes 6 5 3 1 4 Oth Exh AccuNet Configuration For applications that include Fume Hoods and or other independently controlled exhaust valves this m...

Страница 27: ...ntrol system as configured for the application The logic diagram shows how the individual control loops interact while providing access to key parameters required for monitoring evaluating and trouble...

Страница 28: ...odel AVR6000 Contents of this Manual are Subject to Change Without Notification Page 28 Supply Airflow Control Loop General Exhaust Return Airflow Control Loop Room Temp Cooling Loop Room Temp Heating...

Страница 29: ...trol loop stability by holding the control output constant until the calculated error exceeds the DB value The dead band also serves to extend the life of the actuator by eliminating unnecessary actua...

Страница 30: ...supply valve and a reheat system that does not include a duct temperature sensor The AVR6 AccuValve controls the supply airflow volume and discharge temperature required to maintain the active contro...

Страница 31: ...Supply airflow volume is controlled to maintain the active minimum supply airflow setpoint The room temperature sensor and duct temperature sensor for the reheat coil that is associated with the room...

Страница 32: ...es comfort in the space while improving energy efficiency The AVR6 AccuValve can be configured to operate with multiple user defined setpoint modes i e occupied unoccupied decontamination override tha...

Страница 33: ...with DTS Reheat Control GE Return and Multiple Fume Hoods and or other Specialized Exhaust 2 20 using AccuNet This App provides room temperature and airflow control for a room with a single supply va...

Страница 34: ...temperature setpoint while modulating open the supply air duct reheat control valve as required to maintain the room temperature heating setpoint The cooling control loop is set to zero and the GE Re...

Страница 35: ...stallation Operation Manual Model AVR6000 Contents of this Manual are Subject to Change Without Notification Page 35 DMC logic can only be selected for Apps that use supply discharge temperature contr...

Страница 36: ...ors Left Side of Dashboard Supply Airflow Gauge Shows the active supply airflow measurement and setpoint The range of this gauge matches the full scale range of the AVR6000 valve Supply Valve Position...

Страница 37: ...x icons indicate that there is a minimum or maximum setpoint associated with the range of the measurement for that given mode of operation GE Return Gauge Shows the active airflow measurement and setp...

Страница 38: ...nfig file that resides in the AVR nonvolatile memory FLASH into the AVR volatile memory RAM From Configuration File loads the config file that resides in a nonvolatile storage device i e hard drive or...

Страница 39: ...hat resides in the AVR controller s volatile memory RAM to a nonvolatile storage device i e hard drive or USB flash drive 6 5 3 3 3 Print Parameters Report prints a timestamped PDF document of the pri...

Страница 40: ...ent function that is described below The Equal Cal Adj is a single step field calibration method which does not overwrite the factory calibration of the AVR6000 Using this function is not normally req...

Страница 41: ...g the automatic control loop output with a manually entered value between 0 and 100 To view the status of all the AVR control loops the Override Status menu item is provided A detailed description of...

Страница 42: ...CAV exhaust snorkels transfer grills and gaps around doors To include these unmeasured airflows into the AVR Room Offset calculation they must first be quantified by a certified Balancer using a means...

Страница 43: ...l 6 5 3 6 2 Measurement Units provides a means to set the units for Airflow Volume and Temperature for BACnet the ARS with display and AccuValve Insight Each item can be configured to provide differen...

Страница 44: ...back Calibration process which will include modulating the valve position to fully open and fully closed therefore it s important to verify the control override will not adversely impact the room cond...

Страница 45: ...errides Menu and follow the same instructions as provided above for the Supply Valve Override 6 5 3 6 8 3Reheat Valve Override To Override the Return Valve Actuator to Manual Control Select Reheat Val...

Страница 46: ...BI4 and BI5 and can also be tied to the Alarm Relay on the AVR6000 control module BACnet status of the deviation alarm points are provided as Binary Inputs and BACnet status of the room temperature al...

Страница 47: ...necessary The level of filtering can be set from Min to Max using the slider located next to the parameter Most applications will not require filtering however there are times when the filter function...

Страница 48: ...indicates whether the Present_Value is Read Only R Writable W or a Commanded C point The standard objects DEV AI AV AO BI BV and MSI support required properties for those object types Object_Name is w...

Страница 49: ...ow Volume Active Mode Room Temperature Heating Set Point R Temperature Active Mode Room Temperature Cooling Set Point R Temperature Active Mode Min Discharge Temperature Set Point R Temperature Active...

Страница 50: ...Heating Output Command R W C Cooling Output Command R W C Hardware Digital Input 1 State R Binary Hardware Digital Input 2 State R Binary Supply Airflow Set Point Deviation Alarm State R Binary Genera...

Страница 51: ...RAM memory during the power up sequence of the controller Writing a value of one 1 to the BACnet Object BV1 will cause the controller to copy the values stored in RAM to Flash memory which is retained...

Страница 52: ...ion meets the design documentation It s advantageous to identify and correct problems at this phase rather than wait until startup Step 4 Configure the AVR per the Application Initial Startup After Wi...

Страница 53: ...o heating and or cooling by temporarily changing the room temperature setpoint Verify the control loops respond as required to satisfy the heating and cooling demand Step 8 Verify System Performance A...

Страница 54: ...3 8 bolt enough to allow the access door to slide forward CAUTION If the bolt is removed from the captive nut the access cover can spring open possibly causing injury 9 1 2 Using two hands squeeze the...

Страница 55: ...y 9 2 1 The access cover is secured to the valve using 4 2 blunt head Phillips head screws To inspect the sensors remove the access cover by removing the screws using a 2 Phillips head screwdriver Put...

Страница 56: ...ot effected by drafts from door ways supply diffusers equipment or direct sunlight The ARS is provided with 2 mounting screws for securing to a standard single gang electrical box on the wall within t...

Страница 57: ...S or ADS is shipped with a factory prefabricated plenum rated cable for connecting directly to the AVR6000 control module The ARS1 type is configured using the AccuValve Insight Software All configura...

Страница 58: ...ing construction Because the AccuValve is typically installed in locations that have sheet metal duct work metal trusses ceiling grids and concrete with metal mesh Accutrol recommends technicians carr...

Страница 59: ...uator Slide the actuator over the AccuValve drive shaft as shown below 2 Secure Actuator to Shaft and Mounting Plate Finger tighten the 10mm nuts on the U bolt and make sure the shaft flat is correctl...

Страница 60: ...open position then release the clutch Loosen screw located on the top of the Stop and slide the Stop against the U bolt until the two parts come in contact Secure the Stop in position by tightening t...

Страница 61: ...valve is in the fully closed position then release the clutch Loosen the screw located on the top of the End Stop slide the Stop towards the U bolt so the two parts come in contact then secure the End...

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