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6 Preventive Maintenance
Product Manual, Control Cabinet IRC5P 3HNA009834-001 en Rev.06 123
6.1 Introduction
6 Preventive Maintenance
6.1 Introduction
About this Chapter
This chapter provides instructions for performing scheduled preventive
maintenance on the control cabinet.
The preventive maintenance is based on a maintenance chart with information about
required maintenance activities including intervals, and references to procedures for
the activities.
Note that the intervals described are recommended intervals. The intervals needed
for your installation may vary, depending on environmental conditions, number of
working hours etc. The maintenance routines in this description must be seen in
relation to the plant’s own maintenance routines for the paint equipment.
Safety Information
Before any work described in this chapter is commenced, it is extremely important
that all information concerning safety is carefully studied.
There are general safety aspects that must be read through, as well as more specific
safety information that describes danger and safety risks when performing the
procedures. Read the Safety Manual before performing any service work.
WARNING!
No maintenance work must be performed on the controller before the
safety guidelines in the ‘Safety Manual’ have been read and understood. Work must
only be performed by skilled personnel with the proper training.
General Considerations
The prime objective of any preventive maintenance program is to ensure maximum
system availability. Each scheduled and properly performed preventive maintenance
activity should assist in realizing this objective. Preventive maintenance that does
not reduce system downtime is unnecessary and costly.
The robot and paint system is designed to be able to work under very demanding
conditions with a minimum of maintenance. Nevertheless, certain routine checks
and preventative maintenance must be carried out at given periodical intervals.
When performing routine maintenance or repair work, a number of precautions
must be kept in mind to avoid introducing additional errors into the system.
• Do not perform more than recommended preventive maintenance on equipment
which is working satisfactorily.
• Wipe all surfaces clean before starting maintenance procedures.
• To avoid unnecessary contamination by dust etc., always clean outside of control
cabinet and manipulator before opening the cabinet door.