4-2
Unpacking Your Zero Motorcycle
Although unpacking your Zero motorcycle can be
done by a single person, it’s recommended to have
a second person to help lift and remove your
motorcycle from the crate base.
Outer Box Cover
•
Cut and remove the two plastic outer box retention
straps.
•
Unscrew stabilizer bar bolts, one on each side of
outer box.
•
Open box top and remove inner cardboard end
reinforcement sleeves.
•
Unscrew stabilizer bar from handlebar riser and
remove.
•
Unscrew lower crate cover retaining screws and
washers.
•
Lift or cut outer box away from motorcycle.
Inner Assembly
•
Carefully remove plastic cover from motorcycle.
•
Locate small parts box below motorcycle and put
to the side. (This box contains important
documentation, owner’s manual, keys, handlebar
clamps and hardware, etc.)
•
Cut cable ties holding handlebar to motorcycle.
•
Position and center handlebar in riser and mount
using handlebar clamps and bolts located in the
small parts box. Torque handlebar clamp bolts to
26 N•m (19 ft lb).
•
Remove the retaining pin from power pack rail.
•
Remove the power pack rail.
•
Remove the power pack.
•
Remove cam lock tie down straps and metal tie
straps from crate base.
