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YASKAWA Varispeed f7, Instruction Manual

The YASKAWA Varispeed f7 Technical Manual is a comprehensive guide that provides detailed instructions for the operation and maintenance of this advanced product. You can freely download this manual from our website, ensuring easy access to all the necessary information required to maximize the performance of your Varispeed f7.

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7

-10

(blink-

ing)

Overtorque 2

There has been a current greater than 
the setting in L6-05 for longer than the 
setting in L6-06.

-

• Make sure that the current setting 

in L6-05 and time setting in L6-06 
are appropriate.

• Check the mechanical system and 

correct the cause of the overtorque.

(blink-

ing)

Undertorque 1

There has been a current less than the 
setting in L6-02 for longer than the 
setting in L6-03.

-

• Make sure that the settings in L6-

02 and L6-03 are appropriate.

• Check the mechanical system and 

correct the cause of the overtorque.

(blink-

ing)

Undertorque 2

There has been a current less than the 
setting in L6-05 for longer than the 
setting in L6-06.

-

• Make sure that the current setting 

in L6-05 and time setting in L6-06 
are appropriate.

• Check the mechanical system and 

correct the cause of the overtorque.

(blink-

ing)

Overspeed

The speed has been greater than the 
setting in F1-08 for longer than the 
setting in F1-09.

Overshooting/undershooting are 
occurring.

Adjust the gain again.

The reference speed is too high.

Check the reference circuit and refer-
ence gain.

The settings in F1-08 and F1-09 aren't 
appropriate.

Check the settings in F1-08 and F1-
09.

(blink-

ing)

The PG is Disconnected

The Inverter is outputting a frequency, 
but PG pulses aren't being input.

There is a break in the PG wiring.

Fix the broken/disconnected wiring.

The PG is wired incorrectly.

Fix the wiring.

Power isn't being supplied to the PG.

Supply power to the PG properly.

(blink-

ing)

Excessive Speed Deviation

The speed deviation has been greater 
than the setting in F1-10 for longer 
than the setting in F1-11.

The load is too large.

Reduce the load.

The acceleration time and decelera-
tion time are too short.

Lengthen the acceleration time and 
deceleration time.

The load is locked.

Check the mechanical system.

The settings in F1-10 and F1-11 aren't 
appropriate.

Check the settings in F1-10 and F1-
11.

(blink-

ing)

External Fault Detected for Com-
munications Board Other Than SI-
K2

Continuing operation was specified 
for EF0 (F6-03 = 3)and an external 
fault was input from the option board.

-

Remove the cause of the external 
fault.

Table 7.2  Alarm Displays and Processing (Continued)

Display

Meaning

Probable causes

Corrective Actions

Summary of Contents for Varispeed f7

Page 1: ...5 1C GENERAL PURPOSE INVERTER CURRENT VECTOR CONTROL MODEL CIMR F7A Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference 200V CLASS 0 4 to 110kW 1 2 to 160kVA 400V CLASS 0 4 to 300kW 1 4 to 510kVA ...

Page 2: ...Units and run the Units according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and ...

Page 3: ...equipment and systems Failure to heed a precaution classified as a caution can result in serious consequences depending on the situation Indicates precautions that if not heeded could possibly result in loss of life or serious injury Indicates precautions that if not heeded could result in relatively serious or minor injury damage to the product or faulty operation IMPORTANT Indicates important in...

Page 4: ...wise an electric shock or fire can occur Always check the operation of any emergency stop circuits after they are wired Otherwise there is the possibility of injury Wiring is the responsibility of the user Never touch the output terminals directly with your hands or allow the output lines to come into con tact with the Inverter case Never short the output circuits Otherwise an electric shock or gr...

Page 5: ...ce in drive mode under the following conditions The Inverter and the motor are connected The motor shaft is not locked with a mechanical brake or other stopping mechanism or function A motor load ratio of 30 or less is maintained A speed of 30 or more of the base frequency set at E1 06 default highest frequency is maintained at a constant speed for one second or more 3 After stopping the motor che...

Page 6: ...ter Failure to observe this caution can result in injury If using an Inverter with an elevator take safety measures on the elevator to prevent the elevator from dropping Failure to observe this caution can result in injury Don t check signals while the Inverter is running Otherwise the equipment may be damaged Be careful when changing Inverter settings The Inverter is factory set to suitable setti...

Page 7: ...connectors or the Digital Operator during operation Doing so can result in personal injury WARNING Do not attempt to modify or alter the Inverter Doing so can result in electrical shock or injury CAUTION Do not subject the Inverter to halogen gases such as fluorine chlorine bromine and iodine at any time even during transportation or installation Otherwise the Inverter can be damaged or interior p...

Page 8: ...4 Warning information position Illustration shows the CIMR F7A2022 Warning information position WARNING Risk of electric shock yRead manual before installing yWait 5 minutes for capacitor discharge after disconnecting power supply AVERTISSEMENT Risque de décharge électrique yLire le manuel avant l installation yAttendre 5 minutes aprés la coupure de l allmentation Pour permettre la décharge des co...

Page 9: ...mined to be responsible Problems due to additions or modifications made to a Yaskawa product without Yaskawa s understanding Problems due to the use of a Yaskawa product under conditions that do not meet the recom mended specifications Problems caused by natural disaster or fire Or other problems not due to defects in Yaskawa workmanship or materials Warranty service is only applicable within Japa...

Page 10: ...th SPEC E or later have been modified as shown in the table below The design revision order and software version can be found on the Inverter nameplate When using a F7 series Inverter with SPEC C or earlier observe the following precautions Precautions The factory settings of C6 01 CT VT selection and the constants related to C6 01 of the F7 series Inverter with SPEC C or earlier are different fro...

Page 11: ...ntation and Space 1 11 Removing and Attaching the Terminal Cover 1 12 Removing the Terminal Cover 1 12 Attaching the Terminal Cover 1 12 Removing Attaching the Digital Operator and Front Cover 1 13 Inverters of 18 5 kW or Less 1 13 Inverters of 22 kW or More 1 16 Removing and Attaching the Protection Cover 1 17 Removing the Protection Cover 1 17 Attaching the Protection Cover 1 18 2 Wiring 2 1 Con...

Page 12: ...r and Modes 3 1 Digital Operator 3 2 Digital Operator Display 3 2 Digital Operator Keys 3 2 Modes 3 4 Inverter Modes 3 4 Switching Modes 3 5 Drive Mode 3 6 Quick Programming Mode 3 7 Advanced Programming Mode 3 8 Verify Mode 3 10 Autotuning Mode 3 11 4 Trial Operation 4 1 Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Application Confirmation 4 3 Setting the Power Supply Voltage Jump...

Page 13: ...n 6 1 Application and Overload Selections 6 2 Select the Overload to Suit the Application 6 2 Frequency Reference 6 6 Selecting the Frequency Reference Source 6 6 Using Multi Step Speed Operation 6 10 Varispeed F7 Function Block 6 13 Run Command 6 15 Selecting the Run Command Source 6 15 Stopping Methods 6 17 Selecting the Stopping Method when a Stop Command is Sent 6 17 Using the DC Injection Bra...

Page 14: ... Setting Motor Protection Operation Time 6 62 Motor Overheating Protection Using PTC Thermistor Inputs 6 63 Limiting Motor Rotation Direction 6 65 Continuing Operation 6 66 Restarting Automatically After Power Is Restored 6 66 Speed Search 6 67 Continuing Operation at Constant Speed When Frequency Reference Is Lost 6 74 Restarting Operation After Transient Fault Auto Restart Function 6 74 Inverter...

Page 15: ...ons 6 147 Copying Constants 6 150 Prohibiting Writing Constants from the Digital Operator 6 154 Setting a Password 6 154 Displaying User set Constants Only 6 155 Options 6 156 Performing Speed Control with PG 6 156 Using Digital Output Boards 6 160 Using an Analog Reference Board SPEC E or Later Only 6 162 Using a Digital Reference Board SPEC E or Later Only 6 163 Using Inverters for Elevating Mac...

Page 16: ...tion is Slow 7 22 If the Motor Overheats 7 23 If There is Noise When the Inverter is Started or From an AM Radio 7 24 If the Ground Fault Interrupter Operates When the Inverter is Run 7 24 If There is Mechanical Oscillation 7 24 If the Torque Generated for the Motor is Insufficient Insufficient Power 7 25 If the Motor Rotates Even When Inverter Output is Stopped 7 26 If OV is Detected When the Fan...

Page 17: ...ducers Belts and Chains 10 10 Conformance to UL Standard 10 11 Conformance to CE Markings 10 13 CE Markings 10 13 Requirements for Conformance to CE Markings 10 13 Wiring Examples 10 22 Using a Braking Resistor Unit 10 22 Using a Braking Unit and Braking Resistor Unit 10 23 Using Braking Units in Parallel 10 24 Using a Braking Unit and Three Braking Resistor Units in Parallel 10 25 Using a VS Oper...

Page 18: ...tion 1 2 Confirmations upon Delivery 1 4 Exterior and Mounting Dimensions 1 7 Checking and Controlling the Installation Site 1 10 Installation Orientation and Space 1 11 Removing and Attaching the Terminal Cover 1 12 Removing Attaching the Digital Operator and Front Cover 1 13 Removing and Attaching the Protection Cover 1 17 ...

Page 19: ...ys specify through the protective structure when ordering Output Capacity kVA Basic Model Number Open Chassis IEC IP00 CIMR F7 Enclosed Wall mounted IEC IP20 NEMA 1 Type 1 CIMR F7A 200 V Class 0 4 1 2 CIMR F7A20P4 Remove the top and bottom cov ers from the Enclosed Wall mounted model 20P41 0 75 1 6 CIMR F7A20P7 20P71 1 5 2 7 CIMR F7A21P5 21P51 2 2 3 7 CIMR F7A22P2 22P21 3 7 5 7 CIMR F7A23P7 23P71 ...

Page 20: ...40301 37 57 CIMR F7A4037 40370 40371 45 69 CIMR F7A4045 40450 40451 55 85 CIMR F7A4055 40550 40551 75 110 CIMR F7A4075 40750 40751 90 140 CIMR F7A4090 40900 40901 110 160 CIMR F7A4110 41100 41101 132 200 CIMR F7A4132 41320 41321 160 230 CIMR F7A4160 41600 41601 185 280 CIMR F7A4185 41850 220 390 CIMR F7A4220 42200 300 510 CIMR F7A4300 43000 Table 1 1 Varispeed F7 Models Continued Voltage Class Max...

Page 21: ...r a standard domestic Japan Inverter 3 phase 200 VAC 0 4 kW IEC IP20 and NEMA 1 Type 1 standards Fig 1 1 Nameplate Table 1 2 Checks Item Method Has the correct model of Inverter been delivered Check the model number on the nameplate on the side of the Inverter Is the Inverter damaged in any way Inspect the entire exterior of the Inverter to see if there are any scratches or other damage resulting ...

Page 22: ...ype 1 The Inverter is structured so that the Inverter is shielded from the exterior and can thus be mounted to the interior wall of a standard building not necessarily enclosed in a control panel The protective structure con forms to the standards of NEMA 1 Type 1 in the USA The protective covers see Fig 1 4 are required for an IEC IP20 or NEMA 1 Type 1 protective structure CIMR F7 A 2 0P4 Inverte...

Page 23: ...g fan Nameplate Front cover Digital Operator Terminal cover Top protective cover Bottom protective cover 18 5 kW or Less 22 kW or More Mounting hole Front cover Digital Operator Terminal cover Diecast case Nameplate Control circuit terminals Charge indicator R1 L11 R1 L1 S L2 T L3 U T1 V T2 1 W T3 S1 L21 T1 L21 Main circuit terminals Charge indicator Ground terminal E G FM AC AM SC A1 A2 V AC P1 P...

Page 24: ...iagrams of Open Chassis Inverters W W1 3 H1 H2 D H D1 4 d t1 200 V Class Inverters of 22 or 110 kW 400 V Class Inverters of 22 to 160 kW W W1 4 d H2 5 D1 D H1 H t1 5 5 200 V 400 V Class Inverters of 0 4 to 18 5 kW 10 for 200 V Class Inverters of 37 to 110 kW or 400 V Class Invert ers of 75 to 160 kW 400 V Class Inverters of 185 to 300 kW 6 d H1 H t1 H2 W W1 W3 W2 W1 D1 D 5 15 15 ...

Page 25: ...xterior Diagrams of Enclosed Wall mounted Inverters W W1 3 H1 H2 D H0 D1 H3 4 H 4 d t1 W W1 H3 H0 H1 H2 D1 D 5 4 d t1 5 5 H Grommet Max 10 200 V 400 V Class Inverters of 0 4 to 18 5 kW 7 5 for 200 V Class Inverters of 37 to 90 kW or 400 V Class Inverters of 75 to 160 kW 200 V Class Inverters of 22 to 90 kW 400 V Class Inverters of 22 to 160 kW ...

Page 26: ...5 885 378 445 855 140 150 2733 1242 3975 400 V 3 phase 0 4 140 280 157 126 266 7 39 5 3 140 280 157 126 280 266 7 0 39 5 3 M5 14 39 53 Natu ral 0 75 17 41 58 1 5 36 48 84 2 2 177 59 4 177 59 4 59 56 115 Fan 3 7 80 68 148 5 5 127 82 209 7 5 200 300 197 186 285 8 65 5 2 3 6 200 300 197 186 300 285 8 65 5 2 3 6 M6 193 114 307 11 252 158 410 15 240 350 207 216 335 7 5 78 10 240 350 207 216 350 335 7 5...

Page 27: ...h as wood Install the Inverter in a location free from radioactive materials and combustible materials Install the Inverter in a location free from harmful gasses and liquids Install the Inverter in a location without excessive oscillation Install the Inverter in a location free from chlorides Install the Inverter in a location not in direct sunlight Controlling the Ambient Temperature To enhance ...

Page 28: ...y the following dimensions may be used A 50 B 120 Fig 1 8 Inverter Installation Orientation and Space IMPORTANT 1 The same space is required horizontally and vertically for both Open Chassis IP00 and Enclosed Wall mounted IP20 NEMA 1 Type 1 Inverters 2 Always remove the protection covers before installing a 200 or 400 V Class Inverter with an output of 18 5 kW or less in a panel Refer to Page 1 17...

Page 29: ...wn Above Inverters of 22 kW or More Loosen the screws on the left and right at the top of the terminal cover pull out the terminal cover in the direc tion of arrow 1 and then lift up on the terminal in the direction of arrow 2 Fig 1 10 Removing the Terminal Cover Model CIMR F7A2022 Shown Above Attaching the Terminal Cover When wiring the terminal block has been completed attach the terminal cover ...

Page 30: ...tor and front cover in addition to the terminal cover Always remove the Digital Operator from the front cover before removing the terminal cover The removal and attachment procedures are given below Removing the Digital Operator Press the lever on the side of the Digital Operator in the direction of arrow 1 to unlock the Digital Operator and lift the Digital Operator in the direction of arrow 2 to...

Page 31: ...t cover with the Digital Operator attached to the front cover otherwise Digital Operator may malfunction due to imperfect contact 2 Insert the tab of the upper part of the front cover into the groove of the Inverter and press the lower part of the front cover onto the Inverter until the front cover snaps shut Mounting the Digital Operator After attaching the terminal cover mount the Digital Operat...

Page 32: ...ront cover using methods other than those described above otherwise the Inverter may break or malfunction due to imperfect contact 2 Never attach the front cover to the Inverter with the Digital Operator attached to the front cover Imperfect contact can result Always attach the front cover to the Inverter by itself first and then attach the Digital Operator to the front cover A B ...

Page 33: ...t Cover Model CIMR F7A2022 Shown Above Attaching the Front Cover After completing required work such as mounting an optional board or setting the control circuit terminal board attach the front cover by reversing the procedure to remove it 1 Confirm that the Digital Operator is not mounted on the front cover Contact faults can occur if the cover is attached while the Digital Operator is mounted to...

Page 34: ...on Cover Insert the tip of the straightedge screwdriver in the slot Then lift the cover up in the direction shown by the arrow to remove it Fig 1 15 Removing the Top Protection Cover Model CIMR F7A45P5 Shown Above Bottom Protection Cover 1 Remove the terminal cover as described on Page 1 12 2 Loosen the two screws and remove the protection cover 3 Return the screws to their original position and t...

Page 35: ... the sides Fit the bottom hooks into the holes bend the cover slightly and press the cover down until the hooks on the side snap Fig 1 17 Attaching the Top Protection Cover Model CIMR F7A45P5 Shown Above Bottom Protection Cover To attach the bottom protection cover reverse the procedure used to remove it Holes for bottom hooks ...

Page 36: ...ng specifications control circuit terminals and control circuit wiring specifications Connections to Peripheral Devices 2 2 Connection Diagram 2 3 Terminal Block Configuration 2 5 Wiring Main Circuit Terminals 2 6 Wiring Control Circuit Terminals 2 23 Wiring Check 2 31 Installing and Wiring Option Boards 2 32 ...

Page 37: ...ample Connections to Peripheral Devices Power supply Molded case circuit breaker or ground fault interrupter Magnetic con tactor MC Zero phase reactor Zero phase reactor Motor Ground Input noise filter Output noise filter Inverter Ground Braking resistor DC reactor for power factor improvement AC reactor for power factor improvement Varispeed F7 ...

Page 38: ... V 10 to 10 V 2 mA Multi function analog output 2 Ammeter adjustment 20 kΩ SC E G Shield wire connection terminal S6 S7 Multi step speed reference 2 Jog frequency selection CN5 NPN setting 24V 8mA 24V P P 4 to 20 mA 0 to 10 V 0 to 10 V Pulse train input RP V A2 A3 AC 0V Master speed pulse train Frequency setting power Master speed reference Multi function anlog input Master speed reference 4 to 20...

Page 39: ...ransistor sequence connections 24V common and sourcing mode or to provide a 24 V exter nal power supply refer to Table 2 13 8 The master speed frequency reference can set to input either a voltage terminal A1 or current terminal A2 by changing the setting of parameter H3 13 The default setting is for a voltage reference input 9 The multi function analog output is a dedicated meter output for an an...

Page 40: ...h SPEC E or later for 0 4 kW Shown Above Fig 2 4 Terminal Arrangement 200 V Class Inverter with SPEC E or later for 22 kW Shown Above Control circuit terminals Main circuit terminals Charge indicator Ground terminal E G FM AC AM SC A1 A2 V AC P1 P2 PC S1 S2 S3 S4 S5 S6 S7 SC MA M1 MB MC M2 E G MP RP R R S S IG A3 V S8 Control circuit terminals Charge indicator Main circuit terminals Ground termina...

Page 41: ...B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 2 to 5 5 14 to 10 2 14 F7A23P7 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 3 5 to 5 5 12 to 10 3 5 12 F7A25P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 5 5 10 5 5 10 F7A27P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 8 to 14 8 to 6 8 8 F7A2011 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 14 to 22 6 to 4 14 6 F7A2015 R L1 S L2 T L3 1 2 ...

Page 42: ...80 to 125 3 0 to 250 80 2P 3 0 2P R L1 S L2 T L3 U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M10 17 6 to 22 5 80 to 100 3 0 to 4 0 80 2P 3 0 2P 3 M8 8 8 to 10 8 5 5 to 60 10 to 2 0 M12 31 4 to 39 2 100 to 200 3 0 to 400 100 3 0 r 1 2 M4 1 3 to 1 4 0 5 to 5 5 20 to 10 1 25 16 F7A2090 R L1 S L2 T L3 1 M12 31 4 to 39 2 150 to 200 250 to 400 150 2P 250 2P U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M12 31 4 to 39 2 1...

Page 43: ... 2 B1 B2 U T1 V T2 W T3 M4 1 8 5 5 10 5 5 10 3 5 to 5 5 12 to 10 3 5 12 F7A4011 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 5 5 to 14 10 to 6 8 8 5 5 10 F7A4015 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 8 to 14 8 to 6 8 8 M5 M6 2 5 4 0 to 5 0 5 5 to 14 10 to 6 5 5 10 F7A4018 R L1 S L2 T L3 1 2 U T1 V T2 W T3 M6 4 0 to 5 0 8 to 38 8 to 2 8 8 B1 B2 M5 2 5 8 8 8 8 M6 4 0 to 5 0 8 to 22 8 to 4...

Page 44: ...o 100 1 0 to 4 0 50 2P 1 0 2P U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M10 17 6 to 22 5 50 to 100 1 0 to 4 0 50 2P 1 0 2P 3 M8 8 8 to 10 8 8 to 60 8 to 2 0 M12 31 4 to 39 2 60 to 150 2 0 to 300 600 2 0 r 1 200 2200 400 2400 M4 1 3 to 1 4 0 5 to 5 5 20 to 10 1 25 16 F7A4132 R L1 S L2 T L3 1 M10 17 6 to 22 5 80 to 100 3 0 to 4 0 80 2P 3 0 2P U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M10 17 6 to 22 5 60 to 100 ...

Page 45: ...P 400 2P 1 M16 78 4 to 98 100 to 325 4 0 to 600 125 4P 250 4P 3 M16 78 4 to 98 100 to 325 4 0 to 600 M16 78 4to 98 100 to 325 4 0 to 600 125 2P 250 2P r 1 200 2200 400 2400 M4 1 3 to 1 4 0 5 to 5 5 20 to 10 1 25 16 F7A4300 R L1 S L2 T L3 M16 78 4 to 98 100 to 325 4 0 to 600 125 4P 250 4P R1 L11 S1 L21 T1 L31 M16 78 4 to 98 100 to 325 4 0 to 600 125 2P 250 2P U T1 V T2 W T3 M16 78 4 to 98 100 to 32...

Page 46: ...14 to 8 22 M6 22 to 6 M8 22 to 8 30 38 M8 38 to 8 50 60 M8 60 to 8 M10 60 to 10 80 M10 80 to 10 100 100 to 10 100 M12 100 to 12 150 150 to 12 200 200 to 12 325 M12 x 2 325 to 12 M16 325 to 16 IMPORTANT 1 Determine the wire size for the main circuit so that line voltage drop is within 2 of the rated voltage Line voltage drop is calculated as follows Line voltage drop V x wire resistance W km x wire...

Page 47: ...nal Symbol Model CIMR F7A 200 V Class 400 V Class Main circuit power input R L1 S L2 T L3 20P4 to 2110 40P4 to 4300 R1 L11 S1 L21 T1 L31 2022 to 2110 4022 to 4300 Inverter outputs U T1 V T2 W T3 20P4 to 2110 40P4 to 4300 DC power input 1 20P4 to 2110 40P4 to 4300 Braking Resistor Unit connec tion B1 B2 20P4 to 2018 40P4 to 4018 DC reactor connection 1 2 20P4 to 2018 40P4 to 4018 Braking Unit conne...

Page 48: ... R r l1 and S s l2 then for 200 V Class Inverters input 200 VAC to r l1 s l2 or for 400 V Class Inverters input either 200 VAC to r l1 s200 l2200 or 400 VAC to r l1 s400 l2400 200 V Class 400 V Class CIMR F7A20P4 to 2018 Power supply Control circuits R L1 S L2 T L3 U T1 V T2 W T3 CIMR F7A40P4 to 4018 Power supply Control circuits R L1 S L2 T L3 U T1 W T3 V T2 CIMR F7A2022 2030 Power supply Control...

Page 49: ... to 2018 and 40P4 to 4018 Be sure to remove the short circuit bar before connecting the DC reactor CIMR F7A2022 2030 and 4022 to 4055 The DC reactor is built in CIMR FA2037 to 2110 CIMR F7A4075 to 4300 DC reactor optional 3 phase 200 VAC 400 VAC Braking Resistor Unit optional Braking Unit optional Braking Resistor Unit optional 3 phase 200 VAC 200 VAC l 3 phase 200 VAC Braking Unit optional Brakin...

Page 50: ...rned OFF by a fault output as shown in Fig 2 6 Fig 2 6 MCCB Installation Installing a Ground Fault Interrupter Inverter outputs use high speed switching so high frequency leakage current is generated Therefore at the Inverter primary side use a ground fault interrupter to detect only the leakage current in the frequency range that is hazardous to humans and exclude high frequency leakage current F...

Page 51: ... connected to any terminal R S or T on the terminal block the phase sequence of input power supply is irrelevant to the phase sequence Installing an AC Reactor or DC Reactor If the Inverter is connected to a large capacity power transformer 600 kW or more or the phase advancing capacitor is switched an excessive peak current may flow through the input power circuit causing the con verter unit to b...

Page 52: ...s come into contact with the Inverter cas ing an electric shock or grounding will occur This is extremely hazardous Do not short the output wires Do Not Use a Phase Advancing Capacitor or Noise Filter Never connect a phase advancing capacitor or LC RC noise filter to an output circuit The high frequency components of the Inverter output may result in overheating or damage to these part or may resu...

Page 53: ...utput Side Connect a noise filter to the output side of the Inverter to reduce radio noise and inductive noise Fig 2 9 Installing a Noise Filter on the Output Side Countermeasures Against Inductive Noise As described previously a noise filter can be used to prevent inductive noise from being generated on the out put side Alternatively cables can be routed through a grounded metal pipe to prevent i...

Page 54: ...r details refer to Chapter 5 User Con stants Ground Wiring Observe the following precautions when wiring the ground line Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 Ω and that of the 400 V Inverter with a ground resistance of less than 10 Ω Do not share the ground wire with other devices such as welding machines or power tools Always minimize the ...

Page 55: ...tion time cannot be shortened by the Inverter if L3 04 is set to 1 i e if stall prevention is enabled for deceleration Table 2 7 L8 01 Protect selection for internal DB resistor 1 Enables overheat protection L3 04 Stall prevention selection during deceleration Select either one of them 0 Disables stall prevention function 3 Enables stall prevention function with braking resistor IMPORTANT The brak...

Page 56: ...Fig 2 15 There are connectors for selecting whether each Braking Unit is to be a Master or Slave Select Master for the first Braking Unit only and select Slave for all other Braking Units i e from the second Unit onwards IMPORTANT When connecting an separately installed type Braking Resistor Unit model CDBR connect the B1 terminal of the Inverter to the terminal of the Braking Resistor Unit and co...

Page 57: ...acts Braking resistor overheat ing contacts Thermal pro tector contacts Braking Resistor Unit Braking Resistor Unit Braking Resistor Unit Level detector Braking Unit 2 Braking Unit 3 Braking Unit 1 Cooling fin overheating con tacts thermostat contacts Cooling fin overheating con tacts thermostatic contacts Cooling fin overheating con tacts thermostatic contacts Inverter Three phase power 200 to 24...

Page 58: ...for the wires 3 We recommend using straight solderless terminal on signal lines to simplify wiring and improve reliability Table 2 9 Terminal Numbers and Wire Sizes Same for all Models Terminals Termi nal Screws Tightening Torque N m Possible Wire Sizes mm2 AWG Recom mended Wire Size mm2 AWG Wire Type FM AC AM P1 P2 PC SC A1 A2 V S1 S2 S3 S4 S5 S6 S7 MA MB MC M1 M2 M3 5 0 8 to 1 0 0 5 to 2 2 20 to...

Page 59: ...ock 3 Tighten the terminal screws firmly Fig 2 19 Connecting Wires to Terminal Block Table 2 10 Straight Solderless Terminal Sizes Wire Size mm2 AWG Model d1 d2 L Manufacturer 0 25 24 AI 0 25 8YE 0 8 2 12 5 Phoenix Contact 0 5 20 AI 0 5 8WH 1 1 2 5 14 0 75 18 AI 0 75 8GY 1 3 2 8 14 1 25 16 AI 1 5 8BK 1 8 3 4 14 2 14 AI 2 5 8BU 2 3 4 2 14 d2 d1 L Thin slot screwdriver Strip the end for 7 mm if no s...

Page 60: ...1 Factory setting External baseblock when ON SC Sequence input common Analog input signals V 15 V power output 15 V power supply for analog references 15 V Max current 20 mA V 15 V power output 15 V power supply for analog references 15 V Max current 20 mA A1 Master speed frequency ref erence 0 to 10 V 100 0 to 10 V Input impedance 20 kΩ A2 Multi function analog input 4 to 20 mA 100 0 to 10 V 100 ...

Page 61: ...across M1 and M2 M2 Analog moni tor out puts FM Multi function analog moni tor 1 Factory setting Output frequency 0 to 10 V 100 frequency 10 to 10 VDC 5 2 mA max AM Multi function analog moni tor 2 Factory setting Current monitor 5 V Inverter s rated current AC Analog common Pulse I O RP Multi function pulse input 3 Factory setting Frequency reference input H6 01 0 0 to 32 kHz 3 kΩ MP Multi functi...

Page 62: ...ble Table 2 12 DIP Switch S1 Name Function Setting S1 1 RS 485 and RS 422 terminating resis tance OFF No terminating resistance ON Terminating resistance of 110 Ω S1 2 Input method for analog input A2 OFF 0 to 10 V internal resistance 20 kΩ ON 4 to 20 mA internal resistance 250 Ω O F F 1 2 CN5 S1 OFF ON V I Note Refer to Table 2 12 for S1 functions and to Table 2 13 for CN5 functions Factory setti...

Page 63: ... is also supported providing more freedom in signal input methods Table 2 13 Sinking Sourcing Mode and Input Signals Internal Power Supply External Power Supply Sink ing Mode Sourc ing Mode IP24V 24 V CN5 NPN set Factory setting SC S1 S2 CN5 Shunt position IP24V 24 V CN5 EXT set SC S1 S2 External 24 V CN5 IP24V 24 V CN5 PNP set SC S1 S2 CN5 IP24V 24 V CN5 EXT set SC S1 S2 External 24 V CN5 ...

Page 64: ...minating resistance FM AM Multi function analog output 1 AC E G 10 to 10 V 2 mA AM FM Default Output current 0 to 10 V Default Output current 0 to 10 V 10 to 10 V 2 mA Multi function analog output 2 Ammeter adjustment 20 kΩ Ammeter adjustment 20 kΩ 24V 8mA SC 24V CN5 NPN setting S6 S7 Multi step speed setting 2 Jog frequency selection P P 4 to 20 mA 0 to 10 V Pulse train input RP V A1 A2 AC 0V Mas...

Page 65: ...other control circuit terminals Use shielded twisted pair cables for control circuits to prevent operating faults Process cable ends as shown in Fig 2 23 Connect the shield wire to terminal E G Insulate the shield with tape to prevent contact with other signal lines and equipment Use a class 2 power supply UL standard when connecting to the control terminals Fig 2 23 Processing the Ends of Shielde...

Page 66: ...g has been completed Do not perform a buzzer check on control circuits Perform the following checks on the wiring Is all wiring correct Have any wire clippings screws or other foreign material been left Are all screws tight Are any wire ends contacting other terminals ...

Page 67: ... 14 bit C AI 14B Input signal levels 0 to 10 V DC 20 kΩ 4 to 20 mA 250 Ω 3 channels Input resolution 13 bit with sign bit C DI 08 8 bit digital speed reference setting C DI 16H2 16 bit digital speed reference setting C DeviceNet Communication Board SI N1 DeviceNet communications support C Profibus DP Communication Board SI P1 Profibus DP communications support C InterBus S Communication Board SI R...

Page 68: ... an option board into slot C or D insert an option clip to prevent the side with the connector from rising The option clip can be easily removed by holding onto the protruding portion of the clip and pull ing it out Remove the option clip before installing an option board into slot C or D The option board cannot be installed completely and may not function property if it is installed with the opti...

Page 69: ...5 Pulse input terminal H 4 to 12 V L 1 V max Maximum response fre quency 30 kHz 6 Pulse input common 7 Pulse monitor output terminal 12 VDC 10 20 mA max 8 Pulse monitor output common TA2 E Shield connection terminal Table 2 16 PG B2 Terminal Specifications Terminal No Contents Specifications TA1 1 Power supply for pulse generator 12 VDC 5 200 mA max 2 0 VDC GND for power supply 3 A phase pulse inp...

Page 70: ...t terminal Line driver output RS 422 level output 8 Pulse monitor output terminal TA2 E Shield connection terminal Table 2 18 PG X2 Terminal Specifications Terminal No Contents Specifications TA1 1 Power supply for pulse generator 12 VDC 5 200 mA max 2 0 VDC GND for power supply 3 5 VDC 5 200 mA max 4 A phase input terminal Line driver input RS 422 level input Maximum response frequency 300 kHz 5 ...

Page 71: ...sing it for another purpose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more than 100 meters For open collector input short across 3 and 4 Fig 2 26 PG A2 Wiring Fig 2 27 I O Circuit Configuration of the PG A2 Three phase 200 VAC 400 VAC Inverter 12 V power supply 0 V power supply Pulse input Pulse input Pulse monitor output R L1 V T2 W T3 U T1 V T2 W ...

Page 72: ...tage output type PG encoder select a PG that has an output impedance with a current of at least 12 mA to the input circuit photocoupler diode The pulse monitor dividing ratio can be changed using constant F1 06 PG division rate The pulse monitor emitter is connected to common inside the PG B2 The emitter common must be used for external circuits Fig 2 29 I O Circuit Configuration of the PG B2 Thre...

Page 73: ...ly for anything other than the pulse generator encoder Using it for another purpose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more than 100 meters The direction of rotation of the PG can be set in user constant F1 05 PG Rotation The factory preset if for motor forward rotation A phase advancement Fig 2 31 PG X2 Wiring Three phase 200 VAC 400 VAC Inv...

Page 74: ...recautions when wiring Separate the control signal lines for the PG Speed Control Board from main circuit lines and power lines Connect the shield when connecting to a PG The shield must be connected to prevent operational errors caused by noise Also do not use any lines that are more than 100 m long Refer to Fig 2 23 for details on connecting the shield Connect the shield to the shield terminal E...

Page 75: ...te 1 The motor speed at maximum frequency output is expressed as the sync rotation speed 2 The PG power supply is 12 V 3 A separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary power loss must be handled use a backup capacitor or other method Fig 2 32 PG B2 Connection Example Table 2 21 PG Pulse Selection Examples Motor s Maximum Speed min 1 PG Ratin...

Page 76: ...ncy of the PG fPG A separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary power loss must be handled use a backup capacitor or other method Fig 2 33 PG X2 Connection Example for 12 V PG power supply fPG Hz Motor speed at maximum frequency output min 60 PG rating p rev 1 TA1 IP12 IG IP5 A A B B Z Z IG TA3 PG X2 1 2 3 4 5 6 7 8 9 10 AC PG 0 V Capacitor...

Page 77: ...Digital Operator and Modes This chapter describes Digital Operator displays and functions and provides an overview of operating modes and switching between modes Digital Operator 3 2 Modes 3 4 ...

Page 78: ...onstant o2 01 MENU Key Selects menu items modes ESC Key Returns to the status before the DATA ENTER Key was pressed Drive Mode Indicators FWD Lit when there is a Forward Run Command input REV Lit when there is a Reverse Run Command input SEQ Lit when the Run Command from the control circuit terminal is enabled REF Lit when the frequency reference from control circuit terminals A1 and A2 is enabled...

Page 79: ...ed from the Digital Operator Shift RESET Key Sets the number of digits for user constant settings Also acts as the Reset Key when a fault has occurred Increment Key Selects menu items sets user constant numbers and increments set values Used to move to the next item or data Decrement Key Selects menu items sets user constant numbers and decrements set values Used to move to the previous item or da...

Page 80: ...ction s Drive mode The Inverter can be run in this mode Use this mode when monitoring values such as frequency references or output cur rent displaying fault information or displaying the fault history Quick programming mode Use this mode to reference and set the minimum user constants to operate the Inverter e g the operating environment of the Inverter and Digital Operator Advanced programming m...

Page 81: ...the power is turned ON Drive Mode DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV MENU MENU Quick ProgrammingMode DRIVE QUICK VERIFYA TUNE ADV MENU Advanced ProgrammingMode DRIVE QUICK VERIFYA TUNE ADV MENU Verify Mode DRIVE QUICK VERIFYA TUNE ADV MENU Autotuning Mode Operation possible DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VER...

Page 82: ...e first monitor constant frequency reference will be displayed when power is turned ON The monitor item displayed at startup can be set in o1 02 Monitor Selection after Power Up Operation cannot be started from the mode selection display Mode Selection Display Monitor Constant Display Power ON MENU Drive Mode DRIVEQUICK VERIFYA TUNE ADV Detailed Monitor Constant Display Monitor Display DATA ENTER ...

Page 83: ... Mode Selection Display MENU Monitor Display Setting Display Control method selection Reference selection Operation method selection Stopping method selection Motor protection selection Deceleration stall selection AO CH2 output gain AO CH1 output gain C1 01 Acceleration time 1 C1 02 Deceleration time 1 C6 01 CT VT selection C6 02 Carrier frequency selection d1 01 Frequency reference 1 d1 02 Frequ...

Page 84: ...isplay Monitor Display Setting Display Mode Selection Display MENU DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV PID control b5 xx ESC DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER Setup settings A1 xx ESC ESC ESC ESC Language ESC ESC ESC RESET RESET ESC PID feedback comma...

Page 85: ...ey pressed to enter advanced pro gramming mode 5 DATA ENTER pressed to access monitor dis play 6 Increment or Decrement Key pressed to dis play C1 01 Acceleration Time 1 7 DATA ENTER Key pressed to access setting display The setting of C1 01 10 00 is dis played 8 Shift RESET Key pressed to move the flashing digit to the right 9 Increment Key pressed to change set value to 20 00 s 10 DATA ENTER Key...

Page 86: ...lay will be returned to when the DATA ENTER Key is pressed after changing the setting Example Operations An example of key operations is given below for when the following settings have been changed from their default settings b1 01 Reference Selection C1 01 Acceleration Time 1 E1 01 Input Voltage Setting and E2 01 Motor Rated Current Fig 3 7 Operations in Verify Mode DATA ENTER DRIVE QUICK VERIFY...

Page 87: ...y setting of the Inverter is A1 02 0 for V f control Example of Operation Set the motor output power in kW rated voltage rated current rated frequency rated speed and number of poles specified on the nameplate on the motor and then press the RUN Key The motor is automatically run and the motor constants measured based on these settings and autotuning will be set Always set the above items Autotuni...

Page 88: ...rated current Motor rated current ESC ESC Motor base frequency Motor base frequency ESC ESC No of motor poles No of motor poles ESC ESC RUN ESC Autotuning start Autotuning DRIVE QUICK VERIFYA TUNE ADV DRIVE QUICK VERIFYA TUNE ADV Stop command input Autotuning completed DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER DATA ENTER ESC Motor base speed Motor base speed ESC DATA ENTER ...

Page 89: ...ation This chapter describes the procedures for trial operation of the Inverter and provides an example of trial operation Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Adjustment Suggestions 4 18 ...

Page 90: ...time after autotuning Stationary autotuning for line to line resistance only Rotational autotuning Stationary autotuning 1 Stationary autotuning 2 3 Application settings Advanced programming mode No load operation Loaded operation Optimum adjustments and constant settings Check record constants END NO NO 1 Set for 400 V Class Inverter for 75 kW or more 2 If there is a reduction gear between the mo...

Page 91: ...er Insert the jumper into the power tap nearest to the actual power supply voltage The jumper is factory set to 440 V when shipped If the power supply voltage is not 440 V use the following procedure to change the setting 1 Turn OFF the power supply and wait for at least 5 minutes 2 Confirm that the CHARGE indicator has gone out 3 Remove the terminal cover 4 Insert the jumper at the position for t...

Page 92: ...m No load condition Checking the Display Status If the Digital Operator s display at the time the power is connected is normal it will read as follows When an fault has occurred the details of the fault will be displayed instead of the above display In that case refer to Chapter 7 Troubleshooting The following display is an example of a display for faulty operation Display for normal operation The...

Page 93: ... board 4 Pulse train input 0 to 4 1 5 10 6 6 6 78 6 97 b1 02 Operation method selection Set the Run Command input method 0 Digital Operator 1 Control circuit terminal sequence input 2 MEMOBUS communications 3 Option board 0 to 3 1 5 10 6 15 6 78 6 97 C1 01 Acceleration time 1 Set the acceleration time in seconds for the output frequency to climb from 0 to 100 0 0 to 6000 0 s 1 10 0 s 5 20 6 25 C1 ...

Page 94: ...he carrier frequency is set low if the motor cable is 50 m or longer or to reduce radio noise or leakage current The factory setting and setting range depends on the setting of C6 01 0 1 C6 01 0 0 to F C6 01 1 0 1 C6 01 0 6 2 C6 01 1 5 25 6 2 d1 01 to d1 04 and d1 17 Frequency refer ences 1 to 4 and jog frequency ref erence Set the required speed references for multi step speed operation or joggin...

Page 95: ...l autotuning to increase autotuning accuracy whenever it is okay for the motor to be operated 2 If there is a reduction gear between the motor and PG set the reduction ratio in F1 12 and F1 13 3 If the maximum output frequency is different from the base frequency set the maximum output frequency E1 04 to the value of the base frequency after autotuning Fig 4 3 Settings According to the Control Met...

Page 96: ...ary autotuning for the line to line resistance only if the motor cable is 50 m or longer for the actual installation or the load is heavy enough to produce stalling Refer to the following section on Autotuning for details on stationary autotuning Control Method Constant Set ting Basic Control Main Applications V f control A1 02 0 factory setting Voltage frequency ratio fixed control Variable speed...

Page 97: ...her use a motor with a rated voltage that is 20 V less than the input power supply voltage of the Inverter for 200V class Inverters and 40 V less for 400V class Inverters If the rated voltage of the motor is the same as the input power supply voltage the voltage output from the Inverter will be unstable at high speeds and suffi cient performance will not be possible Use stationary autotuning 1 whe...

Page 98: ... of E2 02 and E2 03 in verify mode or advanced programming mode 2 Run the motor once in drive mode under the following conditions The Inverter and the motor are connected The motor shaft is not locked with a mechanical brake or other stopping mechanism or function A motor load ratio of 30 or less is maintained A speed of 30 or more of the base frequency set at E1 06 default highest frequency is ma...

Page 99: ...Set T1 04 to 4 and Motor no load current T1 09 will be added as a setting item Input the data from the nameplate Be sure to input the value or motor no load current motor exciting current from motor examination results to T1 09 After autotuning the value of T1 09 will be written in E1 03 When not setting T1 09 the value of Yaskawa stan dard motor s no load current will be written in E1 03 Precauti...

Page 100: ... Next check if the values are suitable or not If the values of E2 02 and E2 03 differed greatly from the reference data of the motor in the test report or the instruction manual hunting motor vibrations insufficient motor torque or an overcurrent may occur because the motor is operated although the aforementioned conditions have not been fulfilled after station ary autotuning 1 For elevators failu...

Page 101: ...s only for 2 Yes only for 2 Yes Yes 0 to 2 4 9 T1 02 Motor out put power Set the output power of the motor in kilowatts 3 5 0 00 to 650 00 kW 0 40 kW 6 Yes Yes Yes Yes T1 03 Motor rated voltage Set the rated voltage of the motor in volts 3 4 0 0 to 255 0 V 200 V Class 0 0 to 510 0 V 400 V Class 200 0V 200 V Class 400 0V 400 V Class Yes Yes T1 04 Motor rated current Set the rated current of the mot...

Page 102: ...the Digital Operator during autotuning Table 4 4 Digital Operator Displays during Autotuning Digital Operator Display Description Autotuning mode selection T1 01 Using the same procedures as for the programming modes check and set the T1 constants according to information on the previous page Be sure that T1 01 Autotuning Mode Selection is set correctly and check safety around the motor and machin...

Page 103: ...stics will be used at high speeds and motor torque will be reduced Applications to Constant Output Motors Such as Motors for Machine Tools Use the following formula to change the settings of E1 04 Maximum output frequency and E1 05 Maxi mum frequency when using a motor with a fixed output e g a motor for a machine tool E1 04 Frequency Hz at maximum speed under no load conditions load rate 0 E1 05 ...

Page 104: ...erator should be OFF Always confirm safety around the motor and machine before starting Inverter operation from the Digital Operator Confirm that the motor works normally and that no errors are displayed at the Inverter Jog Frequency Reference d1 17 default 6 00 Hz can be started and stopped by pressing and releasing the JOG Key on the Digital Operator If the external sequence prevent operation fr...

Page 105: ...ode If required the copy function in constants o3 01 and o3 02 displayed in advanced programming mode can be used to copy the changed settings from the Inverter to a recording area in the Digital Operator If changed set tings are saved in the Digital Operator they can be easily copied back to the Inverter to speed up system recovery if for any reason the Inverter has to be replaced The following f...

Page 106: ... 01 Improving torque at low speeds 10 Hz or lower Controlling hunting and vibration 1 00 0 50 to 1 50 Increase the setting if torque is insufficient at low speeds Reduce the setting if hunt ing or vibration occurs for light loads Middle output fre quency voltage E1 08 Minimum output fre quency voltage E1 10 Improving torque at low speeds Controlling shock at startup Depends on capac ity and voltag...

Page 107: ...n 1 C5 01 and ASR proportional gain 2 C5 03 Torque and speed response Controlling hunting and vibration 20 00 10 00 to 50 00 Increase the setting by increments of 5 if torque or speed response is slow Reduce the setting if hunt ing or vibration occurs ASR integral time 1 high speed C5 02 and ASR integral time 2 low speed C5 04 Torque and speed response Controlling hunting and vibration 0 500 s 0 3...

Page 108: ...stics C2 01 to C2 04 Used to prevent shock when completing acceleration Jump frequencies d3 01 to d3 04 Used to avoid resonance points during operation Analog input filter time constant H3 12 Used to prevent fluctuations in analog input signals caused by noise Stall prevention L3 01 to L3 06 Used to prevent 0 V overvoltage errors and motor stalling for heavy loads or rapid acceleration deceleratio...

Page 109: ...User Constants This chapter describes all user constants that can be set in the Inverter User Constant Descriptions 5 2 Digital Operation Display Functions and Levels 5 3 User Constant Tables 5 8 ...

Page 110: ...ettings of the user constant Setting Range The setting range for the user constant Factory Setting The factory setting each control method has its own factory setting Therefore the factory setting changes when the control method is changed Refer to page 5 81 for factory settings by control method Change during Operation Indicates whether or not the constant can be changed while the Inverter is in ...

Page 111: ...19 C1 Acceleration Deceleration 5 20 C2 S curve Acceleration Deceleration 5 21 C3 Motor Slip Compensation 5 22 C4 Torque Compensation 5 23 C5 Speed Control ASR 5 24 C6 Carrier Frequency 5 25 d1 Preset Reference 5 26 d2 Reference Limits 5 27 d3 Jump Frequencies 5 28 d4 Reference Frequency Hold 5 28 d5 Torque Control 5 29 d6 Field Weakening 5 31 E1 V f Pattern 5 32 E2 Motor Setup 5 34 E3 Motor 2 V f...

Page 112: ...ol circuit terminal analog input 2 MEMOBUS communications 3 Option board 4 Pulse train input 0 to 4 1 No Q Q Q Q 180H b1 02 Operation method selection Set the Run Command input method 0 Digital Operator 1 Control circuit terminal sequence input 2 MEMOBUS communications 3 Option board 0 to 3 1 No Q Q Q Q 181H b1 03 Stopping method selection Used to set the stopping method used when a Stop Command i...

Page 113: ...ency reference selection FJOG command or RJOG command is ON 6 00 Hz Yes Q Q Q Q 292H E1 01 Input volt age setting Set the Inverter input voltage in 1 volt This setting is used as a reference value in protection functions 155 to 255 7 200 V 7 No Q Q Q Q 300H E1 03 V f pattern selection 0 to E Select from the 15 preset patterns F Custom user set patterns Applicable for settings E1 04 to E1 10 0 to F...

Page 114: ...itor item output will be output in multiples of 10 V The maximum output from the ter minal is 10 V A meter calibration function is avail able 12 0 00 to 2 50 1 00 Yes Q Q Q Q 41EH H4 05 Gain termi nal AM Set the voltage level gain for multi function analog output 2 Set the number of multiples of 10 V to be output as the 100 output for the monitor items The maximum output from the terminal is 10 V ...

Page 115: ...e CH1 output can be adjusted when the H4 02 or H4 03 setting is displayed in Quick Advanced or Verify mode while the motor is stopped The CH2 output can be adjusted when the H4 05 or H4 06 setting is displayed in quick Advance or Verify mode while the motor is stopped For analog output the value equivalent to 100 of output value of monitored item is multiplied by the gain setting and the set bias ...

Page 116: ...erator LED 0 English 1 Japanese 2 German 3 French 4 Italian 5 Spanish 6 Portuguese This constant is not initial ized by the initialize opera tion 0 to 6 1 Yes A A A A 100H A1 01 Constant access level Used to set the constant access level set read 0 Monitoring only Monitoring drive mode and setting A1 01 and A1 04 1 Used to select user constant Only constants set in A2 01 to A2 32 can be read and s...

Page 117: ... 05 Password setting Used to set a four digit num ber as the password This constant is not usually displayed When the Pass word A1 04 is displayed hold down the RESET Key and press the Menu Key and the password will be dis played 0 to 9999 0 No A A A A 105H 4 17 6 155 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V ...

Page 118: ...igital Operator 1 Control circuit terminal analog input 2 MEMOBUS communica tions 3 Option board 4 Pulse train input 0 to 4 1 No Q Q Q Q 180H 4 5 6 6 6 78 6 97 b1 02 Operation method selection Set the Run Command input method 0 Digital Operator 1 Control circuit terminal sequence input 2 MEMOBUS communica tions 3 Option board 0 to 3 1 No Q Q Q Q 181H 4 5 6 15 6 78 6 97 b1 03 Stopping method select...

Page 119: ...ue to noise 0 or 1 1 No A A A A 185H b1 07 Operation selection after switch ing to remote mode Used to set the operation mode by switching to the Remote mode using the Local Remote Key 0 Run signals that are input during mode switching are disregarded Input Run signals after switching the mode 1 Run signals become effective immediately after switching to the Remote mode 0 or 1 0 No A A A A 186H b1...

Page 120: ...current as a percentage of the Inverter rated current The DC injection braking current in flux control is affected by any change to the setting of E2 03 0 to 100 50 No A A A No 18AH 6 18 6 22 b2 03 DC injec tion brak ing time at start Used to set the time to per form DC injection braking at start in units of 1 second Used to stop coasting motor and restart it When the set value is 0 DC injection b...

Page 121: ...rformed from the calculated speed to the specified frequency motor direction is also searched Current Detection The speed search is started from the frequency when power was momentarily lost and the maximum frequency and the speed is detected at the search current level 0 to 3 2 1 No A A A No 191H 6 68 b3 02 Speed search oper ating cur rent current detection Sets the speed search opera tion curren...

Page 122: ...cur when a speed search is performed after a long baseblock for example in searches at startup 1 00 to 1 20 1 10 No A No A No 19AH 6 68 b3 14 Rotation direction search selection 0 Disabled operates with specified rotation direc tion 1 Enabled operates with rotation direction found by search 0 or 1 1 No A A A No 19EH 6 69 b3 17 Speed search retrial cur rent level Sets the current level to retry a s...

Page 123: ... Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor b5 01 PID control method selection 0 Disabled 1 Enabled Deviation is D controlled 2 Enabled Feedback value is D controlled 3 PID control enabled frequency reference PID output D control of deviation 4 PID control enabled frequency reference PID output D control of feedba...

Page 124: ...it when reverse prohibit is selected using b1 04 0 or 1 0 No A A A A 1AFH 6 109 b5 12 Selection of PID feed back com mand loss detection 0 No detection of loss of PID feedback 1 Detection of loss of PID feedback Operation continues during detection with the malfunctioning contact not operating 2 Detection of loss of PID feedback Coasts to stop during detection and fault contact operates 0 to 2 0 N...

Page 125: ...ng Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor b6 01 Dwell fre quency at start The dwell function is used to output frequency temporarily when driving a motor with a heavy load 0 0 to 400 0 1 0 0 Hz No A A A A 1B6H 4 20 6 29 0 0 to 300 0 2 b6 02 Dwell time at start 0 0 to 10 0 0 0 s No A A A A 1B7H 4 20 6 29 ...

Page 126: ... 6 143 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor b8 01 Energy sav ing mode selection Select whether to enable or disable energy saving con trol 0 Disable 1 Enable 0 or 1 0 No A A A A 1CCH 6 117 b8 02 Energy sav ing gain Set the energy saving gain with the vector con...

Page 127: ...is ter Page V f V f with PG Open Loop Vec tor Flux Vec tor b9 01 Zero servo gain Adjust the strength of the zero servo lock Enabled when the zero servo command is set for the multi function input When the zero servo com mand has been input and the frequency reference drop below excitation level b2 01 a position control loop is created and the motor stops Increasing the zero servo gain in turn incr...

Page 128: ...Accelera tion time 2 The acceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A 202H 4 20 6 25 C1 04 Decelera tion time 2 The deceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A 203H 4 20 6 25 C1 05 Accelera tion time 3 The acceleration time when the multi function input accel decel time 2 is set to ON No A A A A 204H 4 2...

Page 129: ... 0 to 300 0 3 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor C2 01 S curve character istic time at accel eration start All sections of the S curve character istic time are set in seconds units When the S curve characteristic time is set the accel decel times will increas...

Page 130: ... pensation primary delay time Slip compensation primary delay time is set in ms units Usually setting is not neces sary Adjust this constant at the following times Reduce the setting when slip compensation respon sive is slow When speed is not stabi lized increase the setting 0 to 10000 2000 ms No A No A No 210H 4 18 6 43 C3 03 Slip com pensation limit Sets the slip compensation limit as a percent...

Page 131: ...n so that it does not exceed the Inverter rated output current Do not alter the torque com pensation gain from its default 1 00 when using the open loop vector control method 0 00 to 2 50 1 00 Yes A A A No 215H 4 18 6 46 C4 02 Torque compensa tion pri mary delay time con stant The torque compensation delay time is set in ms units Usually setting is not neces sary Adjust in the following cir cumsta...

Page 132: ...g is not necessary Set to change the rotational speed gain 1 00to 300 00 1 20 00 2 Yes No A No A 21DH 4 19 6 136 C5 04 ASR inte gral I time 2 0 000 to 10 000 0 500 s 2 Yes No A No A 21EH 4 19 6 136 C5 05 ASR limit Sets the upper limit for the com pensation frequency for the speed control loop ASR to a percentage of the maximum output frequency 0 0 to 20 0 5 0 No No A No No 21FH 6 136 C5 06 ASR pri...

Page 133: ...0 or 1 1 1 No Q Q Q Q 223H 4 5 4 20 6 2 0 1 C6 02 Carrier frequency selection Select carrier wave fixed pattern 0 Low noise PWM 1 2 0 kHz 2 5 0 kHz 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz F Enables detailed settings using constants C6 03 to C6 05 0 1 C6 01 0 0 to F C6 01 1 1 C6 01 0 6 2 C6 01 1 No Q Q Q Q 224H 4 6 4 18 4 19 6 2 C6 03 4 Carrier frequency upper limit Set the carrier frequency upp...

Page 134: ... multi function inputs 0 00 Hz Yes Q Q Q Q 283H 4 6 6 10 d1 05 Frequency reference 5 The frequency when multi step speed reference 3 is ON for a multi function input 0 00 Hz Yes A A A A 284H 6 10 0 00 to 300 00 1 2 d1 06 Frequency reference 6 The frequency reference when multi step speed refer ences 1 and 3 are ON for multi function inputs 0 00 Hz Yes A A A A 285H 6 10 d1 07 Frequency reference 7 ...

Page 135: ... A A A A 290H d1 16 Frequency reference 16 The frequency reference when multi step speed refer ences 1 2 3 and 4 are ON for multi function inputs 0 00 Hz Yes A A A A 291H d1 17 Jog frequency reference The frequency reference when the jog frequency ref erence selection FJOG com mand or RJOG command is ON 6 00 Hz Yes Q Q Q Q 292H 4 6 6 10 6 86 Con stant Number Name Description Setting Range Factory ...

Page 136: ... smoothly without jump 0 0 to 400 0 1 0 0 Hz No A A A A 294H 4 20 6 38 d3 02 Jump fre quency 2 0 0 Hz No A A A A 295H 4 20 6 38 0 0 to 300 0 2 d3 03 Jump fre quency 3 0 0 Hz No A A A A 296H 4 20 6 38 d3 04 Jump fre quency width Sets the jump frequency bandwidth in Hz The jump frequency will be the jump frequency d3 04 0 0 to 20 0 1 0 Hz No A A A A 297H 4 20 6 38 Con stant Number Name Description S...

Page 137: ...control method To use the function for switching between speed and torque control set to 0 and set the multi function input to speed torque con trol change 0 or 1 0 No No No No A 29AH 6 128 d5 02 Torque ref erencedelay time Set the torque reference delay time in ms units This function can be used to adjust the noise of the torque control signal or the respon siveness with the host con troller When...

Page 138: ...8 d5 06 Speed torque con trol switch ing timer Set the delay time from inputting the multi function input speed torque control change from On to OFF or OFF to ON until the control is actually changed in ms units This function is enabled when the multi function input speed torque control change is set In the speed torque control switching timer the analog inputs hold the values of when the speed to...

Page 139: ...g the voltage set in the V f pattern as 100 0 to 100 80 No A A No No 2A0H d6 02 Field frequency Set the lower limit in hertz of the frequency range where field control is valid The field weakening com mand is valid only at fre quencies above this setting and only when the speed is in agreement with the cur rent speed reference 0 0 to 400 0 1 0 0 Hz No A A No No 2A1H 0 0 to 300 0 2 d6 03 Field forc...

Page 140: ...to E1 10 0 to F F No Q Q No No 302H 6 121 E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disregarded Always ensure that the four fre quencies are set in the following manner E1 04 FMAX E1 06 FA E1 07 FB E1 09 FMIN 40 0to 400 0 6 60 0 Hz 2 No Q Q Q Q 303H 6 122 40 0to 300 0 5 E1 05 Max volta...

Page 141: ...per limit is 400 0 6 When C6 01 0 the upper limit is 150 0 E1 11 Mid output frequency 2 Set only to fine adjust V f for the output range Normally this setting is not required 0 0 to 400 0 6 0 0 Hz 3 No A A A A 30AH 6 122 0 0 to 300 0 5 E1 12 Mid output frequency voltage 2 0 0 to 255 0 1 0 0 V 3 No A A A A 30BH 6 122 E1 13 Base voltage 0 0 to 255 0 1 0 0 V 4 No A A Q Q 30CH 6 122 Con stant Num ber ...

Page 142: ... is automati cally set during autotuning 0 00 to 1 89 3 1 20 A 1 No A A A A 310H 6 119 E2 04 Number of motor poles Sets the number of motor poles This constant is automati cally set during autotuning 2 to 48 4 poles No No Q No Q 311H 6 119 E2 05 Motor line to line resis tance Sets the motor phase to phase resistance in Ω units This constant is automati cally set during autotuning 0 000 to 65 000 9...

Page 143: ...sually setting is not neces sary Adjust in the following cir cumstances When torque loss is large due to motor bearing When the torque loss in the pump or fan is large The set mechanical loss will compensate for torque 0 0 to 10 0 0 0 No No No No A 316H E2 10 Motor iron loss for torque com pensation Sets motor iron loss in W units 0 to 65535 14 W 1 No A A No No 317H 6 120 E2 11 Motor rated output ...

Page 144: ... put fre quency FMAX To set V f characteristics in a straight line set the same values for E3 05 and E3 07 In this case the setting for E3 06 will be disregarded Always ensure that the four fre quencies are set in the following manner E3 02 FMAX E3 04 FA E3 05 FB E3 07 FMIN 40 0to 400 0 4 60 0 Hz No A A A A 31AH 40 0to 300 0 3 E3 03 Motor 2 max volt age VMAX 0 0 to 255 0 1 200 0 V 2 No A A A A 31B...

Page 145: ...1H 6 60 E4 02 Motor 2 rated slip Sets the motor rated slip in Hz units These set values will become the reference values for slip compensation This constant is automati cally set during autotuning 0 00 to 20 00 2 90 Hz 1 No A A A A 322H E4 03 Motor 2 no load current Sets the motor no load cur rent in 1 A units This constant is automati cally set during autotuning 0 00 to 1 89 3 1 20 A 1 No A A A A...

Page 146: ...No Q 380H 6 156 F1 02 Operation selection at PG open circuit PGO Sets the PG disconnection stopping method 0 Ramp to stop Deceleration stop using Deceleration Time 1 C1 02 1 Coast to stop 2 Fast stop Emergency stop using the deceleration time in C1 09 3 Continue operation To protect the motor or machinery do not normally make this setting 0 to 3 1 No No A No A 381H 6 156 F1 03 Operation selection ...

Page 147: ...ed The possible division ratio settings are 1 32 F1 06 1 1 to 132 1 No No A No A 385H 6 157 F1 07 Integral valueduring accel decel enable dis able Sets integral control during acceleration deceleration to either enabled or disabled 0 Disabled The integral function isn t used while accelerating or decelerating it is used at constant speeds 1 Enabled The integral function is used at all times 0 or 1...

Page 148: ...o A No No 38BH 6 157 F1 13 Number of PG gear teeth 2 0 No No A No No 38CH 6 157 F1 14 PG open circuit detection time Used to set the PG discon nection detection time PGO will be detected if the detec tion time continues beyond the set time 0 0 to 10 0 2 0 s No No A No A 38DH 6 157 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regi...

Page 149: ...ter Page V f V f with PG Open Loop Vec tor Flux Vec tor F3 01 Digital input option Sets the Digital Reference Board input method 0 BCD 1 unit 1 BCD 0 1 unit 2 BCD 0 01 unit 3 BCD 1 Hz unit 4 BCD 0 1 Hz unit 5 BCD 0 01 Hz unit 6 BCD special setting 5 digit input 7 Binary input 6 is only effective when the DI 16H2 is used When o1 03 is set to 2 or higher the input will be BCD and the units will chan...

Page 150: ...ethod Gain Set the multiple of 10 V for outputting monitor items 4 10 to 14 25 28 31 34 35 39 40 42 cannot be set 29 to 31 are not used When the AO 12 Analog Monitor Board is used outputs of 10 V are possible To output 10 V set F4 07 or F4 08 to 1 When the AO 08 Analog Monitor Board is used only outputs of 0 to 10 V are possible A meter calibration function is available 1 to 99 2 No A A A A 391H 6...

Page 151: ... selection Effective when a DO 08 Digital Output Board is used Set the number of the multi function output to be output 0 to 37 4 No A A A A 39CH 6 160 F5 05 Channel 5 output selection Effective when a DO 08 Digital Output Board is used Set the number of the multi function output to be output 0 to 37 6 No A A A A 39DH 6 160 F5 06 Channel 6 output selection Effective when a DO 08 Digital Output Boa...

Page 152: ...03 Stopping method for external fault from Communi cations Option Board 0 Deceleration stop using deceleration time in C1 02 1 Coast to stop 2 Emergency stop using deceleration time in C1 09 3 Continue operation 0 to 3 1 No A A A A 3A4H F6 04 Trace sam pling from Communi cations Option Board 0 to 60000 0 No A A A A 3A5H F6 06 Torque ref erence torque limit selection from opti cal option 0 Torque r...

Page 153: ...function selection Multi function contact input 4 0 to 78 4 3 No A A A A 403H H1 05 Terminal S7 function selection Multi function contact input 5 0 to 78 6 4 No A A A A 404H H1 06 Terminal S8 function selection Multi function contact input 6 0 to 78 8 6 No A A A A 4 5H Set ting Value Function Control Methods Page V f V f with PG Open Loop Vec tor Flux Vec tor 0 3 wire sequence Forward Reverse Run ...

Page 154: ...re set in H1 and H2 Yes Yes Yes Yes 6 107 7 18 19 PID control disable ON PID control disabled Yes Yes Yes Yes 6 111 1A Accel Decel time 2 Yes Yes Yes Yes 6 26 1B Constants write enable ON All constants can be written in OFF All con stants other than frequency monitor are write protected Yes Yes Yes Yes 6 154 1C Trim control increase ON d4 02 frequency is added to analog frequency reference Yes Yes...

Page 155: ... reversing command for external torque reference No No No Yes 6 130 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor H2 01 Terminal M1 M2 function selection contact Multi function contact out put 0 to 37 0 No A A A A 40BH H2 02 Terminal P1 function selection open col lecto...

Page 156: ... Yes 6 107 13 Frequency agree 2 L4 04 used Yes Yes Yes Yes 6 54 14 Desired frequency agree 2 ON Output frequency L4 03 L4 04 used and during frequency agree Yes Yes Yes Yes 6 54 15 Frequency detection 3 ON Output frequency L4 03 L4 04 used Yes Yes Yes Yes 6 54 16 Frequency detection 4 ON Output frequency L4 03 L4 04 used Yes Yes Yes Yes 6 54 17 Overtorque undertorque detection 1 NC NC Contact Torq...

Page 157: ...r 1 0 No A A A A 410H 6 35 H3 02 Gain termi nal A1 Sets the frequency when 10 V is input as a percentage of the maximum output fre quency 0 0 to 1000 0 100 0 Yes A A A A 411H 6 35 H3 03 Bias termi nal A1 Sets the frequency when 0 V is input as a percentage of the maximum frequency 100 0 to 100 0 0 0 Yes A A A A 412H 6 35 H3 04 Signal level selection terminal A3 0 0 to 10V 1 0 to 10V 0 or 1 0 No A ...

Page 158: ...minal A2 Sets the input gain level when 0 V 4 mA is input Set according to the 100 value for the function set for H3 09 100 0 to 100 0 0 0 Yes A A A A 41AH 6 35 6 129 H3 12 Analog input filter time con stant Sets primary delay filter time constant in seconds for the analog input terminal Effective for noise control etc 0 00 to 2 00 0 00 s No A A A A 41BH 6 36 0 03 s H3 13 Terminal A1 A2 switching ...

Page 159: ...erter rated output current for V f control Yes Yes Yes Yes 6 59 8 Stall prevention level during run Inverter rated output current Yes Yes No No 6 53 9 Frequency reference lower limit level Maximum output frequency Yes Yes Yes Yes 6 42 A Jump frequency Maximum output frequency Yes Yes Yes Yes 6 39 B PID feedback Maximum output frequency Yes Yes Yes Yes 6 111 C PID target value Maximum output freque...

Page 160: ...al is 10 V A meter calibration function is available 0 00 to 2 50 1 00 Yes Q Q Q Q 41EH 4 6 6 90 H4 03 Bias termi nal FM Sets the multi function ana log output 1 voltage level bias Sets output characteristic up down parallel movement as a percentage of 10 V The maximum output from the terminal is 10 V A meter calibration function is available 10 0to 10 0 0 0 Yes A A A A 41FH 6 90 H4 04 Monitor sel...

Page 161: ...ts the signal output level for multi function output 1 terminal FM 0 0 to 10 V output 1 0 to 10 V output 0 or 1 0 No A A A A 423H 6 91 H4 08 Analog out put 2 signal level selec tion Sets the signal output level for multi function output 2 terminal AM 0 0 to 10 V output 1 0 to 10 V output 0 or 1 0 No A A A A 424H Con stant Number Name Description Setting Range Factory Setting Change during Opera ti...

Page 162: ... 0 or 1 1 No A A A A 42BH 6 97 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor H6 01 Pulse train input func tion selec tion 0 Frequency reference 1 PID feedback value 2 PID target value 0 to 2 0 No A A A A 42CH 6 6 6 40 6 110 H6 02 Pulse train input scal ing Set the numbe...

Page 163: ... to the output fre quency 0 to 32000 1440 Hz Yes A A A A 432H 6 93 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor L1 01 Motor pro tection selection Sets whether the motor over load function is enabled or disabled at electric thermal overload relay 0 Disabled 1 General pu...

Page 164: ...ime in C1 09 3 Continue operation H3 on the Operator flashes 0 to 3 3 No A A A A 482H 6 63 L1 04 Motor over heating operation selection Set Multi function input ter minal or A2 H3 09 to E and select the operation when the motor temperature thermistor input exceeds the operation detection level 2 34V 5 0 Decelerate to stop 1 Coast to stop 2 Emergency stop using the deceleration time in C1 09 0 to 2...

Page 165: ... to 25 5 0 1 s 1 No A A A A 486H 6 66 L2 03 Min base block time Sets the Inverter s minimum baseblock time in units of one second when the Inverter is restarted after power loss ridethrough Sets the time to approxi mately 0 7 times the motor secondary circuit time con stant When an overcurrent or overvoltage occurs when starting a speed search or DC injection braking increase the set values 0 1 to...

Page 166: ... at momentary power loss KEB Reduction slip frequency before KEB operation L2 08 2 0 to 300 100 No A A A A 48CH Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor L3 01 Stall pre vention selection during accel 0 Disabled Acceleration as set With a heavy load the motor may st...

Page 167: ...garded 3 Enabled with Braking Resistor Unit When a braking option Braking Resistor Braking Resistor Unit Braking Unit is used always set to 0 or 3 0 to 3 2 1 No Q Q Q Q 492H 4 6 4 20 6 32 L3 05 Stall pre vention selection during run ning 0 Disabled Runs as set With a heavy load the motor may stall 1 Deceleration time 1 the deceleration time for the stall prevention function is C1 02 2 Deceleration...

Page 168: ...If main circuit overvoltages occur even with the over voltage inhibit function enabled reduce this setting 350 to 390 3 380V 3 No No No A A 4C8H 4 20 6 34 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor L4 01 Speed agreement detection level Effective when Desired fre quen...

Page 169: ...en fre quency ref erence is missing 0 Stop Operation follows the frequency reference 1 Operation at 80 speed continues At 80 of speed before the frequency reference was lost Frequency reference is lost Frequency reference dropped over 90 in 400 ms 0 or 1 0 No A A A A 49DH 6 74 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis te...

Page 170: ...operation 4 Overtorque detected continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agree ment operation continues after overtorque warning 6 Undertorque detected continuously during operation operation continues after overtorque warning 7 Undertorque detection only with speed agree ment output stopped upon detection protected ope...

Page 171: ...of the motor rated torque Four individual regions can be set 0 to 300 200 No No No A A 4A7H 4 20 6 49 L7 02 Reverse drive torque limit 0 to 300 200 No No No A A 4A8H 4 20 6 49 L7 03 Forward regenera tive torque limit 0 to 300 200 No No No A A 4A9H 4 20 6 49 L7 04 Reverse regenera tive torque limit 0 to 300 200 No No No A A 4AAH 4 20 6 49 L7 06 Integral time set ting for torque limit Set the integr...

Page 172: ...era tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor L8 01 Protect selectionfor internal DB resistor Type ERF 0 Disabled no overheating protection 1 Enabled overheating protection 0 or 1 0 No A A A A 4ADH 6 76 L8 02 Overheat pre alarm level Sets the detection tempera ture for the Inverter overheat detection pre alarm in C The pre alarm detects when the co...

Page 173: ...set to 0 0 to 1 0 No A A A A 4B3H 0 to 2 L8 09 Ground pro tection selection 0 Disabled 1 Enabled 0 or 1 1 No A A A A 4B5H L8 10 Cooling fan control selection Set the ON OFF control for the cooling fan 0 ON only when Inverter is ON 1 ON whenever power is ON 0 or 1 0 No A A A A 4B6H L8 11 Cooling fan control delay time Set the time in seconds to delay turning OFF the cool ing fan after the cooling f...

Page 174: ...tion function disabled 1 Hunting prevention function enabled The hunting prevention function suppresses hunt ing when the motor is operating with a light load This function is enabled in V f control method only If high response is to be given priority over vibration suppression disable the hunting prevention function 0 or 1 1 No A A No No 580H 6 47 N1 02 Hunting prevention gain Set the hunting pre...

Page 175: ...o No No A No 584H 4 18 6 48 N2 02 Speed feed back detec tion control AFR time constant Set the time constant to decide the rate of change in the speed feedback detec tion control 0 to 2000 50 ms No No No A No 585H 6 48 N2 03 Speed feed back detec tion control AFR time constant 2 Set the time constant to decide the amount of change in the speed 0 to 2000 750 ms No No No A No 586H 6 48 Con stant Num...

Page 176: ...e feed forward con trol 0 Disabled 1 Enabled 0 or 1 0 No No No No A 5B0H 4 20 6 141 N5 02 Motor accelera tion time Set the time required to accelerate the motor at the rated torque T100 to the rated speed Nr J GD2 4 P Motor rated out put However 0 001 to 10 000 0 178 s No No No No A 5B1H 4 20 6 141 N5 03 Feed for ward pro portional gain Set the proportional gain for feed forward control Speed refe...

Page 177: ...o 99 6 Yes A A A A 500H o1 02 Monitor selection after power up Sets the monitor item to be displayed when the power is turned on 1 Frequency reference 2 Output frequency 3 Output current 4 The monitor item set for o1 01 1 to 4 1 Yes A A A A 501H 6 147 o1 03 Frequency units of ref erence set ting and monitor Sets the units that will be set and displayed for the fre quency reference and fre quency m...

Page 178: ...e Digital Operator and the constant settings 0 or 1 1 No A A A A 505H 6 147 o2 02 STOP key during con trol circuit terminal operation Sets the Stop Key in the run mode 0 Disabled When the Run Command is issued from and external terminal the Stop Key is disabled 1 Enabled Effective even during run 0 or 1 1 No A A A A 506H 6 148 o2 03 User con stant initial value Clears or stores user initial values...

Page 179: ...tting Sets the cumulative opera tion time in hour units Operation time is calculated from the set values 0 to 65535 0 hr No A A A A 50BH 6 148 o2 08 Cumulative operation time selec tion 0 Cumulative time when the Inverter power is on All time while the Inverter power is on is accumulated 1 Cumulative Inverter run time Only Inverter output time is accumulated 0 or 1 0 No A A A A 50CH o2 10 Fan oper...

Page 180: ...nge during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor Flux Vec tor o3 01 Copy func tion selec tion 0 Normal operation 1 READ Inverter to Operator 2 COPY Operator to Inverter 3 Verify compare 0 to 3 0 No A A A A 515H 6 150 o3 02 Read per mitted selection 0 Read prohibited 1 Read permitted 0 or 1 0 No A A A A 516H 6 150 ...

Page 181: ...es Yes Yes 700H 4 13 T1 01 Autotuning mode selec tion Set the autotuning mode 0 Rotational autotuning 1 Stationary autotuning 1 2 Stationary autotuning for line to line resistance only 0 to 2 1 2 8 No Yes Yes Yes Yes 701H 4 10 4 13 0 to 2 4 1 T1 02 Motor out put power Set the output power of the motor in kilowatts 0 00 to 650 00 0 40 kW 4 No Yes Yes Yes Yes 702H 4 13 T1 03 Motor rated voltage Set ...

Page 182: ...ble 0 01 Hz A A A A 41H U1 03 Output cur rent Monitors the output current 10 V Inverter rated output current 0 to 10 V absolute value output 0 1 A A A A A 42H U1 04 Control method Checks the current control method Cannot be output A A A A 43H U1 05 Motor speed Monitors the detected motor speed 10 V Max frequency 0 to 10 V possible 0 01 Hz No A A A 44H U1 06 Output volt age Monitors the output volt...

Page 183: ...um ber Cannot be output A A A A 4DH U1 15 Terminal A1 input voltage Monitors the input voltage of the voltage frequency reference An input of 10 V corresponds to 100 10 V 100 10 V 0 to 10 V possible 0 1 A A A A 4EH U1 16 Terminal A2 input current voltage Monitors the input current of the multi function analog input An input of 20 mA corre sponds to 100 20 mA 100 4 to 20 mA 0 to 10 V pos sible 0 1 ...

Page 184: ...ed control loop The maximum frequency corresponds to 100 10 V Max frequency 0 to 10 V possible 0 01 No A No A 54H U1 22 ASR output Monitors the output from the speed control loop The motor rated secondary current corresponds to 100 10 V Motor rated secondary current 0 to 10 V possible 0 01 No A No A 55H U1 24 PID feed back value Monitors the feedback value when PID control is used The input for th...

Page 185: ...first constant number where an OPE fault was detected Cannot be output A A A A 61H U1 35 Zero servo movement pulses Shows the number of PG pulses times 4 for the move ment range when stopped at zero Cannot be output 1 No No No A 62H U1 36 PID input volume PID feedback volume Given as maximum fre quency 100 10 V Max frequency 0 to 10 V possible 0 01 A A A A 63H U1 37 PID output volume PID control o...

Page 186: ... secondary current of the motor 10 V Rated secondary cur rent of motor 10 V to 10 V 0 01 No No No A 6BH U1 45 Feed for ward con trol output Monitors the output from feed forward control 100 is displayed for rated sec ondary current of the motor 10 V Rated secondary cur rent of motor 10 V to 10 V 0 01 No No No A 6CH Con stant Number Name Description Output Signal Level Dur ing Multi Function Analog...

Page 187: ...output current when the previous fault occurred 0 1 A A A A A 84H U2 06 Motorspeed at fault The motor speed when the pre vious fault occurred 0 01 Hz No A A A 85H U2 07 Output volt age refer ence at fault The output reference voltage when the previous fault occurred 0 1 V A A A A 86H U2 08 DC bus voltage at fault The main current DC voltage when the previous fault occurred 1 V A A A A 87H U2 09 Ou...

Page 188: ...vious fault Cannot be output A A A A 90H U3 02 Second most recent fault The error contents of 2nd previous fault A A A A 91H U3 03 Third most recent fault The error contents of 3rd previous fault A A A A 92H U3 04 Fourth most recent fault The error contents of 4th previous fault A A A A 93H U3 05 Cumulative operation time at fault The total operating time when the 1st previous fault occurred 1 hr ...

Page 189: ...to 2 5 0 1 0 0 1 0 1 0 C3 02 Slip compensation primary delay time constant 0 to 10000 1 ms 2000 200 C4 02 Torque compensation primary delay time constant 0 to 10000 1 ms 200 200 20 C5 01 ASR proportional P gain 1 0 to 300 00 0 01 0 20 20 00 C5 02 ASR integral I time 1 0 000 to 10 000 0 001 s 0 200 0 500 C5 03 ASR proportional P gain 2 0 00 to 300 00 0 01 0 02 20 00 C5 04 ASR integral I time 2 0 00...

Page 190: ...ctor Control Flux vector control E1 03 0 1 2 3 4 5 6 7 8 9 A B C D E F E1 04 Hz 50 0 60 0 60 0 72 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 90 0 120 0 180 0 60 0 60 0 60 0 E1 05 V 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 E1 07 Hz 2 5 ...

Page 191: ... 6 6 6 6 6 6 E2 01 E4 01 Motor rated current A 1 90 3 30 6 20 8 50 14 00 19 60 26 60 39 7 53 0 E2 02 E4 02 Motor rated slip Hz 2 90 2 50 2 60 2 90 2 73 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no load current A 1 20 1 80 2 80 3 00 4 50 5 10 8 00 11 2 15 2 E2 05 E4 05 Motor line to line resis tance Ω 9 842 5 156 1 997 1 601 0 771 0 399 0 288 0 230 0 138 E2 06 E4 06 Motor leak inductance 18 2 13 8 18 5...

Page 192: ...fi cient 57 87 51 79 46 27 38 16 35 78 31 35 23 10 20 65 18 12 C6 01 CT VT selection 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 C6 02 Carrier frequency selec tion when VT is selected 1 4 6 2 6 2 4 2 3 2 3 2 3 2 2 2 2 2 1 2 Carrier frequency selec tion upper limit when VT is selected 1 6 6 6 4 4 4 4 4 1 E2 01 E4 01 Motor rated current A 65 8 77 2 105 0 131 0 160 0 190 0 260 0 260 0 260 0 E2 02 E4 02 Motor r...

Page 193: ... 60 3 10 4 20 7 00 7 00 9 80 13 30 19 9 26 5 E2 02 E4 02 Motor rated slip Hz 2 90 2 60 2 50 3 00 2 70 2 70 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no load current A 0 60 0 80 1 40 1 50 2 30 2 30 2 60 4 00 5 6 7 6 E2 05 E4 05 Motor line to line resis tance W 38 198 22 459 10 100 6 495 3 333 3 333 1 595 1 152 0 922 0 550 E2 06 E4 06 Motor leak inductance 18 2 14 3 18 3 18 7 19 3 19 3 18 2 15 5 19 6 17...

Page 194: ...5 0 130 0 156 0 190 0 223 0 E2 02 E4 02 Motor rated slip Hz 1 67 1 70 1 80 1 33 1 60 1 46 1 39 1 40 1 40 1 38 E2 03 E4 03 Motor no load current A 7 8 9 2 10 9 19 1 22 0 24 0 36 0 40 0 49 0 58 0 E2 05 E4 05 Motor line to line resis tance Ω 0 403 0 316 0 269 0 155 0 122 0 088 0 092 0 056 0 046 0 035 E2 06 E4 06 Motor leak inductance 20 1 23 5 20 7 18 8 19 9 20 0 20 0 20 0 20 0 20 0 E2 10 Motor iron ...

Page 195: ...ry Setting Inverter Capacity kW 160 185 220 300 o2 04 kVA selection 34 35 36 37 b8 03 Energy saving filter time constant s 2 00 Open loop vector con trol b8 04 Energy saving coeffi cient 30 13 30 57 27 13 21 76 C6 01 CT VT selection 1 1 1 1 0 0 C6 02 Carrier frequency selec tion when VT is selected 1 3 2 2 2 2 1 2 1 2 Carrier frequency selec tion upper limit when VT is selected 1 4 2 1 1 E2 01 E4 ...

Page 196: ...ng Frequency References 6 35 Speed Limit Frequency Reference Limit Function 6 41 Improved Operating Efficiency 6 43 Machine Protection 6 49 Continuing Operation 6 66 Inverter Protection 6 76 Input Terminal Functions 6 78 Output Terminal Functions 6 88 Monitor Constants 6 90 Individual Functions 6 95 Digital Operator Functions 6 147 Options 6 156 Using Inverters for Elevating Machines 6 168 ...

Page 197: ... Vec tor Flux Vec tor C6 01 CT VT selection 0 CT low carrier constant torque 150 per minute 1 VT high carrier variable torque 120 per minute 0 or 1 1 1 No Q Q Q Q 223H 0 1 C6 02 Carrier fre quency selection Select carrier wave fixed pattern 0 Low noise PWM 1 2 0 kHz 2 5 0 kHz 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz F Enables detailed settings using constants C6 03 to C6 05 0 1 C6 01 0 0 to F C6...

Page 198: ...Carrier Constant Torque VT High Carrier Variable Torque Constant torque means a constant load torque for all motor speed and it requires overload resistance capabil ity Applications include pushers conveyors cranes and other friction or heavy loads Variable torque means that the load torque will decrease as the speed decreases Normally overload resistance capability is not required Applications in...

Page 199: ...frequency to match the output fre quency as shown in the following diagram by setting C6 03 Carrier Frequency Upper Limit C6 04 Carrier Frequency Lower Limit and C6 05 Carrier Frequency Proportional Gain K is the coefficient determined by the set value in C6 03 C6 03 10 0 kHz K 3 10 0 kHz C6 03 5 0 kHz K 2 5 0 kHz C6 03 K 1 Fig 6 1 With vector control the carrier frequency is fixed by the Carrier ...

Page 200: ... 1 min OL2 Inverter overload will be detected The Inverter overload current reduction level is shown below Fig 6 2 Overload Current Reduction Level 100 80 5 kHz 10 kHz 15 kHz 0 50 8 kHz 75 Overload current reduction level Carrier frequency 200 V Class 30 kW 400 V Class 30 to 55 kW 200 V Class 22 kW or less 400 V Class 22 kW or less 200 V Class 37 to 90 kW 400 V Class 75 to 110 kW 400 V Class 132 k...

Page 201: ...igital Operator and Modes Fig 6 3 Frequency Setting Display Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b1 01 Reference selection Set the frequency reference input method 0 Digital Operator 1 Control circuit terminal analog input 2 MEMOBUS communica tions 3 Option board 4 ...

Page 202: ... Speeds Master Auxiliary Speeds When switching between the master and auxiliary speeds input the master speed frequency reference to con trol circuit terminal A1 and the auxiliary speed frequency reference to control circuit terminal A2 The master speed frequency reference input to terminal A1 will be used for the Inverter frequency reference when the master speed reference 1 allocated to multi fu...

Page 203: ... switching DIP switch S1 2 to ON side factory setting ON When setting terminal A2 as the master speed frequency input terminal and terminal A1 as the auxiliary speed frequency input terminal set the H3 09 Multi function analog input terminal A2 function selection to 2 and H3 05 Multi function analog input terminal A3 function selection to a number other than 0 and And then set H3 13 Terminal A1 A2...

Page 204: ...put Function Selection to 0 frequency reference and then set the 100 reference pulse frequency to H6 02 Pulse Train Input Scaling Fig 6 7 Frequency Reference Using Pulse Train Input Pulse Input Specifications Low level voltage 0 0 to 0 8 V High level voltage 3 5 to 13 2 V Heavy duty 30 to 70 Pulse frequency 0 to 32 kHz Inverter RP Pulse train input termi nal AC Analog common 32 kHz max 3 5 to 13 2...

Page 205: ...ion The follow ing table shows the possible combinations Terminal S8 s jog frequency selection is given priority over multi step speed references Terminal Constant Number Set Value Details S5 H1 03 3 Multi step speed reference 1 Also used for master speed auxiliary speed switching when multi function analog input H3 09 is set to 2 auxiliary frequency reference S6 H1 04 4 Multi step speed reference...

Page 206: ...e 3 to step 3 do not set H3 05 H3 09 when A2 is used to 3 Connection Example and Time Chart The following diagram shows a time chart and control circuit terminal connection example during a 9 step operation Fig 6 8 Control Circuit Terminal During 9 step Operation or A3 s H3 05 when A3 is used H3 05 when A3 is used Step 3 Inverter Forward stop Reverse stop External fault Fault reset Multi step spee...

Page 207: ...2 Multi step speed reference 3 Jog frequency selection Frequency reference 3 Auxiliary speed frequency 2 Frequency reference 4 Frequency reference 5 Frequency reference 6 Jog frequency Frequency reference 8 Frequency reference 7 Frequency reference Frequency ref erence 1 Mas ter speed frequency Frequency refer ence 2 Auxiliary speed frequency 1 ...

Page 208: ... 13 bits A D A B C 1 2 3 11 bits 10 bits 10 bits See fig6 11 A D 11 bits A D 11 bits Ch1 Ch2 Ch3 A1 F2 01 A2 A3 Note AI input If A1 14B is not mounted the same operation as when F2 01 1 will be performed regardless of the F2 01 setting Process when frequency refrence is lost Set ting Value Function V f V f with PG Open Loop Vec tor Flux Vec tor Input Level 01 02 03 Frequency gain Auxiliary frequen...

Page 209: ...6 14 The same value can not be set in H3 05 and H3 09 Fig 6 11 AI Input Detailed Diagram Primary delay filter Primary delay filter Primary delay filter 2 is current input ...

Page 210: ...ns Using a 2 wire Sequence The factory setting is set to a 2 wire sequence When control circuit terminal S1 is set to ON forward opera tion will be performed and when S1 is turned OFF the Inverter will stop In the same way when control cir cuit terminal S2 is set to ON reverse operation will be performed and when S2 is turned OFF the Inverter will stop Fig 6 12 2 wire Sequence Wiring Example Con s...

Page 211: ...Fig 6 14 Three wire Sequence Time Chart INFO 1 Use a sequence that turns ON terminal S1 for 50 ms or longer for the Run Command This will make the Run Command self holding in the Inverter 2 When the 3 wire sequence is set do not make the wiring for the control circuit unless the multi function input terminal constant is set Failure to observe this warning may result in injury Stop switch NC contac...

Page 212: ...to stop with timer Run Commands are disregarded during deceleration 0 to 3 0 No Q Q Q Q 182H b1 05 Operation selection for setting E1 09 or less Used to set the method of opera tion when the frequency refer ence input is less than the minimum output frequency E1 09 0 Run at frequency reference E1 09 not effective 1 STOP Frequencies below E1 09 in the coast to stop state 2 Run at min frequency E1 0...

Page 213: ... motor and restart it When the set value is 0 DC injection braking at start is not performed 0 00 to 10 00 0 00 s No A A A A 18BH b2 04 DC injection braking time at stop Used to set the time to perform DC injection braking at stop zero speed control in flux vec tor control in units of 1 second Used to prevent coasting after the Stop Command is input When the set value is 0 00 DC injection braking ...

Page 214: ...ion Time 1 If the output frequency when decelerating to a stop falls below b2 01 the DC injection brake will be applied using the DC current set in b2 02 only for the time set in b2 04 For deceleration time settings refer to page 6 25 Setting Acceleration and Deceleration Times Fig 6 15 Deceleration to Stop Decelerates to stop at deceleration time Output frequency Run Command ON OFF DC injection b...

Page 215: ...03 Zero speed control b2 04 Baseblock b2 03 b2 04 b2 03 b2 04 b2 03 b2 04 Run Command OFF ON OFF Frequency reference via analog input 0 E1 09 b1 05 0 frequency reference Run Command turns OFF and zero speed control starts when motor speed drops to b2 01 b1 05 1 Coast b1 05 2 Run on E1 09 b1 05 3 Zero speed Injection brake time at start Injection brake time at start Injection brake time at start Ba...

Page 216: ... motor to apply a DC injection brake to stop the motor The DC injection brake time is deter mined by the set value in b2 04 and the output frequency when the Stop Command is input Fig 6 18 DC Injection Braking DB Stop INFO After the Stop Command is input Run Commands are ignored until the Minimum Baseblock Time L2 03 has elapsed INFO Lengthen the Minimum Baseblock Time L2 03 when an overcurrent OC...

Page 217: ...rol Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b2 02 DC injection braking cur rent Sets the DC injection braking current as a percentage of the Inverter rated current The DC injection braking cur rent in flux control is affected by any change to the setting of E2 03 0 to 100 50 No A A A No 18AH b2 03 DC injection braking time at start Used to set the time to perform ...

Page 218: ...n change the DC injection brake current level using the analog input At 10 V input voltage or 20 mA input current 100 of the Inverter rated current will be applied Fig 6 21 DC Injection Brake Current Using an Analog Input DC injection braking is used at startup for flux vector control DC injection brake DC injection braking at startup is used for flux vector control E1 09 b2 01 DC injection brake ...

Page 219: ...emergency stop turn OFF the Run Command and emergency Stop Command Related Parameters The setting range for acceleration deceleration times will depends on the setting for C1 10 When C1 10 is set to 0 the setting range for acceleration deceleration times becomes 0 00 to 600 00 seconds Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS ...

Page 220: ...era tion time 2 The acceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A 202H C1 04 Decelera tion time 2 The deceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A 203H C1 05 Accelera tion time 3 The acceleration time when the multi function input accel decel time 2 is set to ON No A A A A 204H C1 06 Decelera tion time 3 T...

Page 221: ...accelera tion start All sections of the S curve characteristic time are set in seconds units When the S curve characteristic time is set the accel decel times will increase by only half of the S curve characteristic times at start and end 0 00 to 2 50 0 20 s No A A A A 20BH C2 02 S curve character istic time at accelera tion end 0 00 to 2 50 0 20 s No A A A A 20CH C2 03 S curve character istic tim...

Page 222: ...eceleration time gain you can adjust the acceleration deceleration time using terminal A2 s input voltage The Inverter s acceleration time when the acceleration time has been set in C1 01 is as follows Acceleration time C1 01 set value x acceleration deceleration time gain Fig 6 23 Acceleration Deceleration Time Gain Using an Analog Input Acceleration deceleration time switching frequency C1 11 C1...

Page 223: ...characteristic when switching operation forward reverse is shown in the following diagram Fig 6 24 S curve Characteristic during Operation Switching INFO Set the S curve characteristic time to lengthen acceleration deceleration time as follows Acceleration time Selected acceleration time Acceleration start time S curve characteristic time Acceleration end time S curve characteristic time 2 Deceler...

Page 224: ...6 01 1 the upper limit is 400 0 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b6 01 Dwell fre quency at start The dwell function is used to output frequency temporarily when driving a motor with a heavy load 0 0 to 400 0 1 0 0 Hz No A A A A 1B6H 0 0 to 300 0 2 b6 02 Dwell ti...

Page 225: ... Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L3 01 Stall preven tion selection during accel 0 Disabled Acceleration as set With a heavy load the motor may stall 1 Enabled Acceleration stopped when L3 02 level is exceeded Acceleration starts again when the current is returned 2 Intelligent acceleration mode Using the L3 02 level as a basis acceleration is automatically...

Page 226: ...e L3 02 will be automatically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the constants as a percent taking the Inverter rated voltage to be 100 Fig 6 26 Stall Prevention Level and Limit During Acceleration Output current Stall level during acceleration Time Time Output frequency ...

Page 227: ... set to 2 deceleration is automatically adjusted to a faster deceleration time within the range of the stall prevention level during deceleration Related Constants When using flux vector control 0 to 2 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L3 04 Stall preven tion sel...

Page 228: ... function that by reducing the regenerative torque limit to a value less than its set value according to the main circuit voltage level suppresses voltage rises with regenerative torque Using this function means that if for example the main circuit voltage rises during deceleration the regener ative torque limit will be reduced and so the deceleration rate will be reduced automatically suppressing...

Page 229: ...g Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L3 11 Overvoltage inhibit selec tion 0 Disabled 1 Enabled Used to enable or disable the function for inhibiting main cir cuit overvoltages by reducing the regenerative torque limit according to the main circuit overvoltage level If this function is enabled when the mai...

Page 230: ...tion Select from the functions listed in the following table Refer to the next page 0 to 1F 1F No A A A A 414H H3 06 Gain termi nal A3 Sets the input gain level when 10V is input Set according to the 100 value selected from H3 05 0 0 to 1000 0 100 0 Yes A A A A 415H H3 07 Bias termi nal A3 Sets the input gain level when 0 V is input Set according to the 100 value selected from H3 05 100 0 to 100 0...

Page 231: ...Gain Adjustment Terminal A2 Input H3 12 Analog input filter time constant Sets primary delay filter time constant in seconds for the ana log input terminal Effective for noise control etc 0 00 to 2 00 0 00 s No A A A A 41BH 0 03 s Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec to...

Page 232: ...ig 6 30 Frequency Bias Adjustment Terminal A2 or A3 Input For example if H3 02 is 100 H3 03 is 0 and terminal A2 is set to 1 V the frequency reference from ter minal A1 when 0 V is input to A1 will be 10 Frequency reference H3 02 H3 02 0 5 0 10 V Terminal A1 input voltage 100 50 or H3 05 or A3 Frequency bias terminal A2 or A3 input Multi function analog input terminal A2 or A3 input level or A3 Te...

Page 233: ...ods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor d3 01 Jump fre quency 1 Set the center values of the jump frequencies in Hz This function is disabled by set ting the jump frequency to 0 Hz Always ensure that the follow ing applies d3 01 d3 02 d3 03 Operation in the jump frequency range is prohibited but during acceleration and deceleration speed changes smoothly without jump ...

Page 234: ...input level Fig 6 32 Jump Frequency Setting Using an Analog Input Setting Precautions Set the jump frequency according to the following formula d3 01 d3 02 d3 03 Analog input When constants d3 01 to d3 03 are set to 0 Hz the jump frequency function is disabled or H3 05 Multi func tion Analog Input Terminal A3 Function Selection or A3 Jump frequency 0 V 4 mA Multi function analog input terminal A2 ...

Page 235: ...tor H6 01 Pulse train inputfunction selection 0 Frequency reference 1 PID feedback value 2 PID target value 0 to 2 0 No A A A A 42CH H6 02 Pulse train input scaling Set the number of pulses in hertz taking the reference to be 100 1000 to 32000 1440 Hz Yes A A A A 42DH H6 03 Pulse train input gain Set the input gain level as a per cent when the pulse train set in H6 02 is input 0 0 to 1000 0 100 0 ...

Page 236: ...quency multi step speed frequency and auxiliary frequency will not be adjusted Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor d2 01 Frequency reference upper limit Set the output frequency upper limit as a percent taking the max output frequency to be 100 0 ...

Page 237: ...put level Fig 6 34 Output Frequency Lower Level for Multi function Analog Input INFO If constant d2 02 and terminal A2 output frequency lower level have been set at the same time the larger set value will become the frequency lower limit or H3 05 Multi function Analog Input Terminal A3 Function Selection or A3 Output frequency lower level 0 V 4 mA Multi function analog input terminal A2 or A3 inpu...

Page 238: ...e fol lowing times When actual speed is low increase the set value When actual speed is high decrease the set value Used as the applicable control gain when using flux vector con trol 0 0 to 2 5 0 0 Yes A No A A 20FH C3 02 Slip compen sation pri mary delay time Slip compensation primary delay time is set in ms units Usually setting is not necessary Adjust this constant at the fol lowing times Redu...

Page 239: ...emperature compensation gain When the motor temperate increases the motor s internal constant increases resulting in an increase in slip If C3 01 is set the amount of slip is adjusted as the temperature rises Set C3 01 if the amount of torque varies with the temperature when using torque control or a torque limit The larger the value of C3 01 the larger the compen sation Adjusting Slip Compensatio...

Page 240: ...d so check the Inverter current margin Setting Precautions If using the device at medium to low speed only if the power supply voltage is 10 or more higher than the motor rated voltage or if the torque control accuracy at high speeds is insufficient it is not necessary to change the output voltage limit operation If the power supply voltage is too low compared with the motor rated voltage torque c...

Page 241: ...n loop vector control 20 ms Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor C4 01 Torque com pensation gain Sets torque compensation gain as a ratio Usually setting is not necessary Adjust in the following circum stances When the cable is long increase the set value When the m...

Page 242: ...1 Hunting pre vention func tion selection 0 Hunting prevention function disabled 1 Hunting prevention function enabled The hunting prevention function suppresses hunting when the motor is operating with a light load This function is enabled in V f control method only If high response is to be given priority over vibration suppres sion disable the hunting pre vention function 0 or 1 1 No A A No No ...

Page 243: ...ack detec tion control AFR gain Set the internal speed feedback detection control gain using the multiplication function Normally there is no need to make this setting Adjust this constant as follows If hunting occurs increase the set value If response is low decrease the set value Adjust the setting by 0 05 at a time while checking the response 0 00 to 10 00 1 00 No No No A No 584H N2 02 Speed fe...

Page 244: ...ra tive torque limit 0 to 300 200 No No No A A 4A9H L7 04 Reverse regenera tive torque limit 0 to 300 200 No No No A A 4AAH L7 06 Integral time setting for torque limit Set the integral time for the torque limit When integral control is set for the torque limit reduce this setting to increase the change in frequency for the torque limit 5 to 10000 200 ms No No No A No 4ACH L7 07 Control method sel...

Page 245: ...input terminal signal level is factory set as follows Multi function analog input terminal A2 4 to 20 mA The following diagram shows the relationship between the torque limits Fig 6 36 Torque Limit by Analog Input Set ting Value Function Contents 100 Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor 10 Positive torque limit Motor s rated torque No No Yes Yes 11 Negative torque limit M...

Page 246: ...ecrease When using the torque limit to raise and lower loads do not carelessly lower the torque limit value as this may result in the motor falling or slipping Torque limits using an analog input are the upper limit value during 10 V or 20 mA input of 100 of the motor rated torque To make the torque limit value during 10 V or 20 mA input 150 of the rated torque set the input terminal gain to 150 0...

Page 247: ...d Output Current the motor will accelerate again at the frequency set or the acceleration time set Related Constants C6 01 1 120 C6 01 0 150 Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L3 05 Stall preven tion selection during run ning 0 Disabled Runs as set With a heavy lo...

Page 248: ...ion level during operation Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L4 01 Speed agree ment detec tion level Effective when Desired fre quency ref setting agree 1 Frequency detection 1 or Frequency detection 2 is set for a multi function output Frequencies to be detected...

Page 249: ...etection 3 or Frequency detection 4 is set for a multi function output Frequency detection width is set in Hz units 0 0 to 20 0 2 0 Hz No A A A A 49CH User Constant Number Name Function L4 01 Speed agree detection level Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 L4 02 Speed agree detection width Fref Fout Agree 1 Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 L4 03 ...

Page 250: ...ce L4 02 Output frequency or motor speed Fref Fout Agree 1 Multi function output setting 2 OFF ON Frequency reference Output frequency or motor speed Fref Fout Agree 2 L4 04 Multi function output setting 13 OFF ON Output frequency or motor speed Fref Set Agree 1 L4 02 L4 01 L4 01 L4 02 Multi function output setting 3 OFF ON Output frequency or motor speed Fref Set Agree 2 L4 04 L4 03 Multi functio...

Page 251: ...selection 1 0 Overtorque undertorque detection disabled 1 Overtorque detection only with speed agreement operation continues after overtorque warning 2 Overtorque detected continuously during operation operation continues after overtorque warning 3 Overtorque detection only with speed agreement output stopped upon detection protected operation 4 Overtorque detected continuously during operation ou...

Page 252: ...A A A A 4A6H Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor B Overtorque undertorque detection 1 NO NO contact Overtorque undertorque detec tion at ON Yes Yes Yes Yes 17 Overtorque undertorque detection 1 NC NC Contact Overtorque undertorque detec tion at OFF Yes Yes Yes Yes 18 Overtorque undertorque detection 2 NO NO Contact Overtorque undertorque detec tio...

Page 253: ...orque detection only with speed matching output stopped upon detec tion protected operation OL3 lit OL4 lit 4 Overtorque detected continuously during operation output stopped upon detection protected operation OL3 lit OL4 lit 5 Undertorque detection only with speed matching operation continues after overtorque warning UL3 flashes UL4 flashes 6 Undertorque detected continuously during operation ope...

Page 254: ...ig 6 39 Overtorque Undertorque Detection Level Using an Analog Input Multi Function Analog Input H3 09 Set ting Value Function Contents 100 Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor 7 Overtorque undertorque detection level Motor rated torque for vector control Inverter rated output current for V f control Yes Yes Yes Yes ON ON Motor current output torque Undertorque detection ...

Page 255: ... units These set values will become the reference values for motor pro tection torque limits and torque control This constant is automatically set during autotuning 0 32 to 6 40 2 1 90 A 1 No A A A A 321H L1 01 Motor protec tion selection Sets whether the motor overload function is enabled or disabled at electric thermal overload relay 0 Disabled 1 General purpose motor protection 2 Inverter motor...

Page 256: ...detection level Yes Yes Yes Yes L1 01 Set Value Motor Type Tolerance Load Characteristics Cooling Ability Electronic Thermal Operation at 100 Motor Load 1 General purpose motor standard motor Use this motor for operations using a commercial power supply This motor construction yields best cooling effect when operating at 50 60 Hz When operating continu ously at 50 60 Hz or less motor overload dete...

Page 257: ... is a risk that the circuit cannot be pro tected even if this constant has been set to 1 enabled because the thermal value will be reset To detect overloads in good time set the set value in constant L1 02 to a low setting When using a general purpose motor standard motor the cooling ability will be lowered by f1 4 fre quency Consequently the frequency may cause motor overload protection OL1 to oc...

Page 258: ...S Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L1 03 Alarm opera tion selection during motor overheating Set Multi function input termi nal or A2 H3 09 to E and select the operation when the input motor tempera ture thermistor input exceeds the alarm detection level 1 17 V 5 0 Decelerate to stop 1 Coast to stop 2 Emergency stop using the deceleration time in C1 09 3 Continue operation ...

Page 259: ...OH4 using the PTC temperature resistance characteristics and protect the motor The terminal connections are shown in the following diagram Set H3 08 Signal level selection terminal A2 H3 04 when A3 is used to 0 0 to 10 V Fig 6 42 Mutual Connections During Motor Overheating Protection Error Code Details OH3 Inverter stops or continues to operate according to the setting in L1 03 OH4 Inverter stops ...

Page 260: ...ing for applications in which reverse motor rotation can cause problems e g fans pumps etc Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b1 04 Prohibition of reverse oper ation 0 Reverse enabled 1 Reverse disabled 0 or 1 0 No A A A A 183H ...

Page 261: ...n Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L2 01 Momentary power loss detection 0 Disabled main circuit undervoltage UV1 detection 1 Enabled Restarted when the power returns within the time for L2 02 When L2 02 is exceeded main circuit undervoltage UV1 detection 2 Enabled while CPU is operating Restarts...

Page 262: ...ing inertia and then starts smoothly from that speed When restoring power after a temporary power loss the speed search function switches connection from the commercial power supply and then restarts the fan that is rotating using inertia L2 04 Voltage recovery time Sets the time required to return the Inverter output voltage to normal voltage at the comple tion of a speed search in units of one s...

Page 263: ...taking the Inverter rated current as 100 Not usually necessary to set When restarting is not possible with the factory settings reduce the value 0 to 200 120 1 No A No A No 192H b3 03 Speed search deceleration time current detection Sets the output frequency decel eration time during speed search in 1 second units Set the time for deceleration from the maximum output fre quency to the minimum outp...

Page 264: ...me to approximately 0 7 times the motor secondary circuit time constant When an overcurrent or over voltage occurs when starting a speed search or DC injection braking increase the set values 0 1 to 5 0 0 2 s 2 No A A A A 487H L2 04 Voltage recovery time Sets the time required to return the Inverter output voltage to normal voltage at the comple tion of a speed search in units of one second Sets t...

Page 265: ... a current detection speed search current detection level for search completion When the current falls below the detection level the speed search is viewed as completed and the motor acceler ates or decelerates to the set frequency If the motor cannot restart lower the set value If an overcurrent OC is detected when using speed search after recovery following a power loss lengthen the Minimum Base...

Page 266: ...r from the highest frequency and performs speed detection at the current level during the search External Speed Search Command External search command 1 and external search command 2 become the same operation estimating the motor speed and starting the search from the estimated speed External speed search command 1 Starts speed search from the maximum output frequency External speed search command...

Page 267: ...ed Loss Time L2 03 AC power supply Output frequency Output current OFF ON Start using speed detected Set frequency reference Minimum baseblock time L2 03 x 0 75 1 10 ms 1 Baseblock time may be reduced by the output frequency immediately before the baseblock 2 After AC power supply recovery motor waits for the minimum Speed Search Wait Time b3 05 2 AC power supply Output frequency Output current OF...

Page 268: ...ency Output current OFF ON b3 02 Deceleration time set in b3 03 Set frequency reference Minimum baseblock time L2 03 Maximum output frequency or set frequency Lower limit is set using Speed Search Time b3 05 AC power supply Output frequency Output current OFF ON Output frequency before power loss Set frequency reference Minimum baseblock time L2 03 1 Baseblock time may be reduced by the output fre...

Page 269: ...restart ing the number of times set in L5 01 The auto restart function can be applied to the following faults If a fault not listed below occurs the protec tion function will operate and the auto restart function will not When L2 01 is set to 1 or 2 continue operation during momentary power loss Auto Restart External Outputs To output auto restart signals externally set H2 01 to H2 03 multi functi...

Page 270: ...function with variable loads Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L5 01 Number of auto restart attempts Sets the number of auto restart attempts Automatically restarts after a fault and conducts a speed search from the run frequency 0 to 10 0 No A A A A 49EH L5 02 A...

Page 271: ...tory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L8 01 Protect selec tion for inter nal DB resistor Type ERF 0 Disabled no overheating protection 1 Enabled overheating protection 0 or 1 0 No A A A A 4ADH Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor D Braking resistor fault ON Resistor o...

Page 272: ...f 0 4 kW is given Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor L8 02 Overheat pre alarm level Sets the detection temperature for the Inverter overheat detec tion pre alarm in C The pre alarm detects when the cooling fin temperature reaches the set value 50 to 130 95 C No A ...

Page 273: ...mote set b1 01 and b1 02 to 1 Control circuit terminals Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b1 01 Reference selection Set the frequency reference input method 0 Digital Operator 1 Control circuit terminal analog input 2 MEMOBUS communica tions 3 O...

Page 274: ...t Inputs H1 01 to H1 06 Time Chart The time chart when using baseblock commands is shown below Fig 6 49 Baseblock Commands Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor 8 External baseblock NO NO contact Baseblock at ON Yes Yes Yes Yes 9 External baseblock NC NC contact Baseblock at OFF Yes Yes Yes Yes IMPORTANT If using baseblock commands with a variable l...

Page 275: ...ed even after the power supply is turned OFF Related Constants Time Chart The time chart when using Acceleration Deceleration Ramp Hold commands is given below Fig 6 50 Acceleration Deceleration Ramp Hold Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor d4 01 Frequency referenc...

Page 276: ...mmands can be used as a pair The output frequency depends on the acceleration and deceleration time Be sure to set b1 02 Run Command selection to 1 Control circuit terminal Related Constants Precautions When setting and using UP and DOWN commands observe the following precautions Setting Precautions If multi function input terminals S3 to S8 are set as follows operation error OPE03 Invalid multi f...

Page 277: ... Function Selection is set to 1 the frequency reference held using the UP DOWN functions is stored even after the power supply is turned OFF When the power supply is turned ON and the Run Command is input the motor accelerates to the frequency reference that has been stored To reset i e to 0 Hz the stored frequency reference turn ON the UP or DOWN command while the Run Command is ON Connection Exa...

Page 278: ...er limit Accelerates to lower limit Same frequency Lower limit Forward operation stop UP command DOWN command Frequency matching signal Reference frequency reset Power supply The frequency matching signal turns ON when the motor is not accelerating decelerating while the Run Command is ON ...

Page 279: ...peed reference 0 and the speed reference is from an analog input When the analog frequency reference value d4 02 0 the frequency reference is set to 0 If only the Trim Control Increase command or Trim Control Decrease command has been set for a multi function contact input terminal S3 to S8 operation error OPE03 invalid multi function input selected will occur Con stant Number Name Description Set...

Page 280: ...eration Deceleration Ramp Hold command UP DOWN command Trim Control Increase Decrease command Application Precautions When performing sample hold of analog frequency references be sure to store references of 100 ms mini mum If the reference time is less than 100 ms the frequency reference will not be held The analog frequency reference that is held will be deleted when the power supply is turned O...

Page 281: ...ants 1 The upper limit of the setting range depends on the upper limit set in E1 04 2 When C6 01 1 the upper limit is 400 00 3 When C6 01 0 the upper limit is 150 00 Multi Function Contact Inputs H1 01 to H1 06 Terminal Status Frequency Reference and Run Command Selection OFF Inverter Can be operated from frequency reference or control circuit terminal from analog input termi nal ON Communications...

Page 282: ...value to be set in H1 01 to H1 06 from a combination of any of the following three conditions Signal input level from peripheral devices External fault detection method Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the input level to detect errors using either signal ON or signal OFF NO...

Page 283: ... ON or a voltage is being output OFF The Inverter is not outputting a frequency Baseblock DC injection braking initial excitation or stopped ON The Inverter is outputting a frequency OFF The output frequency is greater than the minimum output frequency E1 09 ON The output frequency is less than the minimum output frequency E1 09 ON ON OFF OFF ON OFF ON Run Command Baseblock command Output frequenc...

Page 284: ...etion width b9 02 OFF The motor protection function s electronic thermal value is less than 90 of the detection level ON The motor protection function s electronic thermal value is greater than 90 of the detection level OFF The cooling fin temperature is less than the OH Pre Alarm Level set in L8 02 ON The cooling fin temperature exceeds the OH Pre Alarm Level set in L8 02 OFF Other than ON condit...

Page 285: ...ples of 10 V The maximum output from the terminal is 10 V A meter calibration function is available 0 00 to 2 50 1 00 Yes Q Q Q Q 41EH H4 03 Bias termi nal FM Sets the multi function analog output 1 voltage level bias Sets output characteristic up down parallel movement as a percentage of 10 V The maximum output from the terminal is 10 V A meter calibration function is available 10 0 to 10 0 0 0 Y...

Page 286: ... is used outputs of 10 V are possible To output 10 V set F4 07 or F4 08 to 1 When the AO 08 Analog Monitor Board is used only outputs of 0 to 10 V are possible A meter calibration function is available 1 to 99 2 No A A A A 391H F4 02 Channel 1 gain 0 00 to 2 50 1 00 Yes A A A A 392H F4 03 Channel 2 monitor selection 1 to 99 3 No A A A A 393H F4 04 Channel 2 gain 0 00 to 2 50 0 50 Yes A A A A 394H ...

Page 287: ...AM AC and output channels 1 and 2 of the AO option board can be adjusted while the Inverter is stopped For example just pressing the Enter Key and displaying the data set ting display for H4 02 or H4 03 will cause the following voltage to be output by the FM AC terminals 10 V 100 monitor output output gain H4 02 output bias H4 03 Just pressing the Enter Key and displaying the data setting display ...

Page 288: ...l device according to the following load conditions If the load conditions are different there is a risk of characteristic insufficiency or damage to the machinery Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor H6 06 Pulse train monitor selection Select the pulse train monito...

Page 289: ...6 94 Using a Sinking Input External Power Supply V 12 VDC 10 15 VDC 10 Sink Current mA 16 mA Max Load impedance Sinking current External power supply MP AC ...

Page 290: ...ss of each slave beforehand so the master can perform signal communications using that address Slaves receiv ing commands from the master perform the specified function and send a response to the master Fig 6 57 Example of Connections between PLC and Inverter Communications Specifications The MEMOBUS communications specifications are shown in the following table Item Specifications Interface RS 42...

Page 291: ...y has completely disappeared 5 Turn ON the power supply once again 6 Perform communications with the PLC IMPORTANT 1 Separate the communication cables from the main circuit cables and other wiring and power cables 2 Use shielded cables for the communication cables connect the shield cover to the Inverter earth terminal and arrange the terminals so that the other end is not connected to prevent ope...

Page 292: ...he baud rate for 6CN MEMOBUS communications 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 0 to 4 3 No A A A A 426H H5 03 Communica tion parity selection Set the parity for 6CN MEMO BUS communications 0 No parity 1 Even parity 2 Odd parity 0 to 2 0 No A A A A 427H H5 04 Stopping method after communica tion error Set the stopping method for communications errors 0 Deceleration to stop usin...

Page 293: ...ig 6 59 Message Spacing Slave Address Set the Inverter address from 0 to 20 Hex If you set 0 commands from the master will be broadcast i e the Inverter will not return responses Function Code The function code specifies commands There are three function codes as shown below Data Configure consecutive data by combining the storage register address test code for a loopback address and the data the ...

Page 294: ...ts of the storage register are separated into higher place 8 bits and lower place 8 bits and comprise the data within response messages in address order The following table shows message examples when reading status signals error details data link status and frequency references from the slave 2 Inverter Command Message Response Message During Normal Operation Response Message During Error Slave A...

Page 295: ... Message During Error Slave address 01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Higher place 00H Test Code Higher place 00H Error Code 01H Lower place 00H Lower place 00H CRC 16 Higher place 86H Data Higher place A5H Data Higher place A5H Lower place 50H Lower place 37H Lower place 37H CRC 16 Higher place DAH CRC 16 Higher place DAH Lower...

Page 296: ... function input command 6 Bit A Multi function input command 7 Bit B Multi function input command 8 Bit C to F Not used 0002H Frequency reference Set units using constant o1 03 0003H Not used 0004H Not used 0005H Not used 0006H PID target value 0007H Analog output 1 setting 11 V 1540 to 11 V 1540 0008H Analog output 2 setting 11 V 1540 to 11 V 1540 0009H Multi function contact output setting Bit 0...

Page 297: ...erspeed OS Speed deviation DEV Bit B Main circuit undervoltage UV detected Bit C Main circuit undervoltage UV1 control power supply error UV2 inrush preven tion circuit error UV3 power loss Bit D Main Circuit Voltage Fault PF Output Open phase LF Bit E MEMOBUS communications error CE Bit F Operator disconnected OPR 0022H Data link status Bit 0 Writing data Bit 1 Not used Bit 2 Not used Bit 3 Upper...

Page 298: ...or including MEMOBUS communications time out 1 Error occurred Bit F MEMOBUS communications time out 1 Timed out 002DH Multi function contact output status Bit 0 Multi function contact output terminal M1 M2 1 ON 0 OFF Bit 1 Multi function PHC output 1 terminal P1 PC 1 ON 0 OFF Bit 2 Multi function PHC output 2 terminal P2 PC 1 ON 0 OFF Bits 3 to F Not used 002EH 0030H Not used 0031H Main circuit DC...

Page 299: ... to register number 0900H or 0901H Register Address Contents 0001H Operation signal Bit 0 Run Command 1 Operating 0 Stopped Bit 1 Reverse operation command 1 Reverse 0 Forward Bits 2 and 3 Not used Bit 4 External fault 1 Error set using H1 01 Bit 5 Fault reset 1 Reset command set using H1 02 Bits 6 to B Not used Bit C Multi function contact input terminal S5 input Bit D Multi function contact inpu...

Page 300: ... 02H Invalid register number error The register address you are attempting to access is not recorded anywhere With broadcast sending a start address other than 0000H 0001H or 0002H has been set 03H Invalid quantity error The number of data packets being read or written is outside the range 1 to 16 In write mode the number of data packets in the message is not No of packets x 2 21H Data setting err...

Page 301: ...to the Inverter and set 67 communications test mode in constant H1 05 Ter minal S7 Function Selection 2 Turn OFF the power supply to the Inverter 3 Perform wiring according to the following diagram while the power supply is turned OFF 4 Turn ON the terminating resistance Turn ON pin 1 on DIP switch 1 5 Turn ON the power supply to the Inverter again Fig 6 60 Details of Communications Terminals Pass...

Page 302: ...ction is turned ON When the timer function input OFF time is longer than the value set in b4 02 the timer output function is turned OFF An example of timer function operation is given in the following diagram Fig 6 61 Timer Function Operation Example Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop...

Page 303: ...zero using P control alone I control Outputs the amount of operation that integrates the deviation Used for matching feedback value to the target value I control is not suited however to rapid variations D control Outputs the amount of operation derived from the deviation Can respond promptly to rapid variations Applica tion Control Details Example of Sen sor Used Speed Con trol Feeds back machine...

Page 304: ...ut frequency 0 0 to 100 0 100 0 Yes A A A A 1A8H b5 05 Derivative D time Sets D control derivative time in 1 second units D control is not performed when the setting is 0 00 0 00 to 10 00 0 00 s Yes A A A A 1A9H b5 06 PID limit Sets the limit after PID control as a percentage of the maximum output frequency 0 0 to 100 0 100 0 Yes A A A A 1AAH b5 07 PID offset adjustment Sets the offset after PID c...

Page 305: ... time until the PID sleep function starts in seconds 0 0 to 25 5 0 0 s No A A A A 1B4H b5 17 Accel decel time for PID reference Set the accel decel time for PID reference in seconds 0 0 to 25 5 0 0 s No A A A A 1B5H 0 0 to 6000 0 H6 01 Pulse train inputfunction selection 0 Frequency reference 1 PID feedback value 2 PID target value 0 to 2 0 No A A A A 42CH Con stant Number Name Description Output ...

Page 306: ...et ting Value Function Contents 100 Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor B PID feedback Maximum output frequency Yes Yes Yes Yes C PID target value Maximum output frequency Yes Yes Yes Yes Set Value Control Method 1 PID output becomes the Inverter output frequency and D control is used in the difference between PID target value and feedback value 2 PID output becomes the ...

Page 307: ...ivative D time to within a range that does not vibrate PID Target Input Method Setting Conditions Multi Function Analog Ter minal A2 Input Set H3 05 or H3 09 to C PID target value Also be sure to set H6 01 pulse train input function selection to 1 PID feedback value The negative inputs cannot be used for target values MEMOBUS register 0006H Set MEMOBUS bit 1 in register address 000FH to 1 enable d...

Page 308: ...rol Condition To rapidly stabilize the control even if overshoot occurs reduce integral time I and lengthen derivative time D Suppressing Long cycle Vibration If vibration occurs with a longer cycle than the integral time I set value the integral operation is too strong Lengthen the integral time I to suppress the vibration Response Before adjustment After adjustment Time Response Before adjustmen...

Page 309: ...rasion is great or rigidity is poor In this case set the constant to be greater than the resonance frequency cycle Increase this time constant to reduce Inverter responsiveness Using b5 09 you can invert the PID output polarity Consequently if you increase the PID target value you can apply this constant to applications to lower the Inverter output frequency Using b5 10 you can apply gain to the P...

Page 310: ...equency 1 T b5 05 T 1 1 PID output gain b5 10 Z 1 Z 1 Z 1 Frequency reference U1 01 PID command U1 38 Integral I time b5 03 Store integral using multi function inputs I limit b5 01 1 3 b5 01 2 4 Derivative time Integral rset using multi function inputs PID limit b5 06 PID Limit PID primary delay time constant b5 08 PID offset adjustment b5 07 Select PID output characteristics selection b5 09 PID o...

Page 311: ...n Time Chart PID Sleep The PID sleep function stops the Inverter when the PID sleep function delay time continues while the PID control target value is at an insufficient level to operate the PID sleep function When the PID sleep delay time continues and the PID control target value is above the PID sleep function operation level Inverter operation will automatically resume When PID control is dis...

Page 312: ...aving gain with the vector control method 0 0 to 10 0 0 7 1 Yes No No A A 1CDH b8 03 Energy sav ing filter time constant Set the energy saving filter time constant with the vector control method 0 00 to 10 00 0 50 s 2 Yes No No A A 1CEH b8 04 Energy sav ing coeffi cient Set the maximum motor effi ciency value Set the motor rated capacity in E2 11 and adjust the value by 5 at a time until output po...

Page 313: ...ight may become unstable Motor efficiency varies due to temperature fluctuations and differences in motor characteristics Conse quently control motor efficiency online to optimize efficiency by causing minute variations in voltage using the search operation Constant b8 06 Search Operation Voltage Limiter controls the range that con trol the voltage using the search operation For 200 V Class Invert...

Page 314: ... load current Sets the motor no load current in 1 A units This constant is automatically set during autotuning 0 00 to 1 89 3 1 20 A 1 No A A A A 310H E2 04 Number of motor poles Sets the number of motor poles This constant is automatically set during autotuning 2 to 48 4 poles No No Q No Q 311H E2 05 Motor line to line resis tance Sets the motor phase to phase resistance in Ω units This constant ...

Page 315: ...Motor Poles Setting E2 04 is displayed only when V f control method with PG is selected Set the number of motor poles number of poles as written on the motor nameplate Motor Line to Line Resistance Setting E2 05 is set automatically when performing motor line to line resistance autotuning When you cannot per form tuning consult the motor manufacturer for the line to line resistance value Calculate...

Page 316: ...nsate the torque There is excessive torque loss from the motor bearings There is excessive torque loss from a fan pump etc Motor Iron Loss for Torque Compensation Setting E2 10 is displayed only when in V f control method To increase the torque compensation accuracy when in V f control method set the motor iron loss in Watts Motor Rated Output Set the rated output value of the motor indicated on t...

Page 317: ...MAX E1 06 FA E1 07 FB E1 09 FMIN 40 0 to 400 0 6 60 0 Hz 2 No Q Q Q Q 303H 40 0 to 300 0 5 E1 05 Max voltage 0 0 to 255 0 1 200 0 V 1 2 No Q Q Q Q 304H E1 06 Base frequency 0 0 to 400 0 6 60 0 Hz 2 No Q Q Q Q 305H 0 0 to 300 0 5 E1 07 Mid output frequency 0 0 to 400 0 6 3 0 Hz 2 No A A A No 306H 0 0 to 300 0 5 E1 08 Mid output frequency voltage 0 0 to 255 1 15 0 V 1 2 No A A A No 307H E1 09 Min ou...

Page 318: ... fixed regard less of rotation speed for linear transport systems 0 50 Hz specifications 1 F 60 Hz specifications 2 60 Hz specifications voltage saturation at 50 Hz 3 72 Hz specifications voltage saturation at 60 Hz Variable torque characteristic This pattern is used for loads with torque proportional to two or three times the rota tion speed such as fans and pumps 4 50 Hz specifications 3 decreme...

Page 319: ...haracteristics Set Value 4 to 7 High startup torque Set value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set value F Set Value 4 50 Hz Set Value 5 50 Hz Set Value 6 60 Hz Set Value 7 60 Hz Set Value 8 50 Hz Set Value 9 50 Hz Set Value A 60 Hz Set Value B 60 Hz Set Value C 90 Hz Set Value D 120 Hz Set Value...

Page 320: ...t Torque Characteristics Set Value 4 to 7 High Startup Torque Set Value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set value F Set Value 4 50 Hz Set Value 5 50 Hz Set Value 6 60 Hz Set Value 7 60 Hz Set Value 8 50 Hz Set Value 9 50 Hz Set Value A 60 Hz Set Value B 60 Hz Set Value C 90 Hz Set Value D 120 Hz...

Page 321: ...haracteristics Set Value 4 to 7 High Startup Torque Set Value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set value F Set Value 4 50 Hz Set Value 5 50 Hz Set Value 6 60 Hz Set Value 7 60 Hz Set Value 8 50 Hz Set Value 9 50 Hz Set Value A 60 Hz Set Value B 60 Hz Set Value C 90 Hz Set Value D 120 Hz Set Value...

Page 322: ...In this case E1 08 will be ignored Fig 6 66 User Set V f Pattern Setting Precautions When the setting is to user defined V f pattern beware of the following points When changing control method constants E1 07 to E1 10 will change to the factory settings for that control method Be sure to set the four frequencies as follows E1 04 FMAX E1 06 FA E1 07 FB E1 09 FMIN Output voltage V E1 05 VMAX E1 13 V...

Page 323: ... in ms units This function can be used to adjust the noise of the torque control signal or the responsive ness with the host controller When oscillation occurs during torque control increase the set value 0 to 1000 0 ms No No No No A 29BH d5 03 Speed limit selection Set the speed limit command method for the torque control method 1 The analog input limit from a frequency reference see b1 01 2 Limi...

Page 324: ...ue selected from H3 05 0 0 to 1000 0 100 0 Yes A A A A 415H H3 07 Bias termi nal A3 Sets the input gain level when 0 V is input Set according to the 100 value selected from H3 05 100 0 to 100 0 0 0 Yes A A A A 416H H3 08 Signal level selection terminal A2 0 0 to 10V with lower limit 1 without lower limit 2 4 to 20 mA Switch current and voltage input using the switch on the control panel 0 to 2 2 N...

Page 325: ...cted Output when the motor is rotating at the speed limit No No No Yes Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor 0 Add to terminal A1 Yes Yes Yes Yes 13 Torque reference torque limit at speed control No No No Yes 14 Torque compensation No No No Yes Con stant Number Name Description Output Signal Level Dur ing Multi Function Analog Output Min Unit Contro...

Page 326: ...a specified value and it consists of the speed limiter circuit and priority circuit When the motor speed exceeds the speed limit value during torque control the speed limiter circuit generates the suppression torque proportional to the speed above the limit value and adds to the torque reference The priority circuit switches the internal torque reference to ASR output so that the motor speed does ...

Page 327: ...is negative For the rewinding operation the speed limit is positive and the torque reference input is negative If the motor turns faster than the speed limit a negative compensation value is output from the speed limiter circuit If the motor is rotating in reverse a negative compensation value is output If the speed is 0 or is below the speed limit a 0 Speed Limit Input Method Location of Refer en...

Page 328: ...e torque refer ence to compensate for the loss The direction of torque will be as follows Positive voltage current Torque compensation reference for forward motor rotation counterclockwise as viewed from the motor output axis Negative voltage Torque compensation reference for reverse motor rotation clockwise as viewed from the motor output axis Since the polarity of the voltage input determines th...

Page 329: ...ring speed control The analog input terminal is used as the torque limit input During torque control The analog input terminal is used as the torque reference input When the Run Command turns OFF the control method when stopped will be for speed control Even from the torque control method the system will automatically change to speed control and decelerate to a stop when the Run Command turns OFF ...

Page 330: ...tional P gain 1 Sets the proportional gain of the speed loop ASR 1 00 to 300 00 1 20 00 2 Yes No A No A 21BH C5 02 ASR inte gral I time 1 Sets the integral time of the speed loop ASR in 1 second units 0 000 to 10 000 0 500 s 2 Yes No A No A 21CH Speed control ASR during flux vector control adjusts the torque reference so that the deviation between the speed reference and the estimated speed PG fee...

Page 331: ...s No No No No A 220H C5 07 ASR switching frequency Sets the frequency for switching between Proportion Gain 1 2 and Inte gral Time 1 2 in Hz units The multi function input ASR switch ing proportional gain has the priority 0 0 to 300 0 3 0 0 Hz No No No No A 221H C5 08 ASR inte gral I limit Sets the upper limit for the integral I amount for the speed control loop ASR to a percentage of the rated lo...

Page 332: ...ut 1 terminal FM monitor selection 2 Settings that allow multi func tion analog output 1 to be used to monitor the output frequency H4 02 Multi function analog output 1 terminal FM output gain 1 00 H4 03 Multi function analog output 1 terminal FM bias 0 0 H4 04 Multi function analog output 2 terminal AM monitor selection 5 Settings that allow multi func tion analog output 2 to be used to monitor t...

Page 333: ...esponsiveness for Proportional Gain Adjusting ASR Integral Time 1 C5 02 This constant sets the speed control ASR integral time Lengthening the integral time lowers the responsiveness and weakens the resistance to external influences Oscillation will occur if this setting is too short The following diagram shows the type of changes that can occur in the response when the ASR integral time is change...

Page 334: ...justments C5 01 C5 02 Adjust these constants at normal operating speed Increase C5 01 ASR proportional gain 1 until there is no oscillation Decrease C5 02 ASR integral time 1 until there is no oscillation Refer to Fine Adjustments on page 6 137 for details on making fine adjustments of high speed operation ASR Proportional Gain Switch Setting When one of the multi function inputs H1 01 to H1 06 is...

Page 335: ...e C5 04 Gain Adjustments at Maximum Output Frequency Operate the motor at the maximum output frequency Increase C5 01 ASR proportional gain 1 to a level where there is no oscillation Decrease C5 02 ASR integral time 1 to a level where there is no oscillation Fine Adjustments When you want even finer gain adjustment adjust the gain while observing the speed waveform The adjust ment method is the sa...

Page 336: ...forward control 0 Disabled 1 Enabled 0 or 1 0 No No No No A 5B0H N5 02 Motor accel eration time Set the time required to acceler ate the motor at the rated torque T100 to the rated speed Nr J GD2 4 P Motor rated output However 0 001 to 10 000 0 178 s No No No No A 5B1H N5 03 Feed forward proportional gain Set the proportional gain for feed forward control Speed reference response will increase as ...

Page 337: ... 01 is not set to 0 0 disable feed forward control i e set N5 01 to 0 Droop Control Function SPEC E or Later Only Droop control is a function that allows the user to set the amount of motor slip When a single load is operated with two motors such as in a crane conveyor a high resistance motor is nor mally used This is to use torque characteristics that exhibit proportion movements due to changes i...

Page 338: ...reduction at a 100 motor torque as a percentage of the maximum output frequency Fig 6 76 Droop Control Gain Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor b7 01 Droopcontrol gain Sets the slip as a percentage of maximum frequency when the maximum output frequency is specified...

Page 339: ...9 is used to set the starting frequency for the DC injection braking In flux vector control b2 01 is used to set the starting frequency for the zero speed control 0 0 to 10 0 0 5 Hz No A A A A 189H b9 01 Zero servo gain Adjust the strength of the zero servo lock Enabled when the zero servo command is set for the multi function input When the zero servo command has been input and the frequency refe...

Page 340: ...ervo command ON Zero servo No No No Yes Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor Flux Vec tor 33 Zero servo end ON Current position is within zero servo start position the zero servo end width No No No Yes Con stant Number Name Description Output Signal Level Dur ing Multi Function Analog Output Min Unit Control Methods MEMO BUS Regis ter V f V f with PG Open Loop ...

Page 341: ...s too large Adjust b9 01 after adjusting the speed control gain The zero servo detection width is set as the allowable position offset from the zero servo start position Set 4 times the number of pulses from the PG The Zero Servo End signal will go OFF when the zero servo command is turned OFF IMPORTANT Do not lock the servo for extended periods of time at 100 when using the zero servo function In...

Page 342: ...nits of refer ence setting and monitor Sets the units that will be set and displayed for the frequency ref erence and frequency monitor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets the motor poles 40 to 39999 User desired display Set the desired values for setting and display for the max output frequency Example When the max out put frequency value is 200 0...

Page 343: ... User con stant initial value Clears or stores user initial val ues 0 Stores not set 1 Begins storing Records the set constants as user initial values 2 All clear Clears all recorded user initial values When the set constants are recorded as user initial values 1110 will be set in A1 03 0 to 2 0 No A A A A 507H o2 05 Frequency reference set ting method selection When the frequency reference is set...

Page 344: ...o initialize the Inverter constants using the user set initial values in memory To clear the user set initial values in memory set o2 03 to 2 Setting the Frequency Reference using the UP and DOWN Keys without Using the Enter Key Use this function when inputting frequency references from the Digital Operator When o2 05 is set to 1 you can increment and decrement the frequency reference using the UP...

Page 345: ...ption Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor o3 01 Copy func tion selection 0 Normal operation 1 READ Inverter to Operator 2 COPY Operator to Inverter 3 Verify compare 0 to 3 0 No A A A A 515H o3 02 Read permit ted selection 0 Read prohibited 1 Read permitted 0 or 1 0 No A A A A 516H READ Source Inver...

Page 346: ...Operator and the write operation will be stopped Table 6 1 READ Function Procedure Step No Digital Operator Display Explanation 1 Press the Menu Key and select advanced pro gramming mode 2 Press the DATA ENTER Key and select the constants monitor display 3 Display o3 01 Copy Function Selection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the constants setting dis...

Page 347: ...constants setting display 5 Change the set value to 2 using the Increment Key 6 Set the changed data using the DATA ENTER Key The COPY function will start 7 If the COPY function ends normally End is dis played on the Digital Operator Constant o3 01 is automatically reset to 0 and then the display returns to o3 01 Error Display Meaning Inverter product code and Inverter software number are differen...

Page 348: ...e Step No Digital Operator Display Explanation 1 Press the MENU Key and select advanced pro gramming mode 2 Press the DATA ENTER Key and select the constants monitor display 3 Display o3 01 Copy Function Selection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the function setting display 5 Change the set value to 3 using the Increment Key 6 Set the changed data us...

Page 349: ... Monitor only Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter V f V f with PG Open Loop Vec tor Flux Vec tor A1 01 Constant access level Used to set the constant access level set read 0 Monitoring only Monitoring drive mode and setting A1 01 and A1 04 1 Used to select user constant Only constants set in A...

Page 350: ... A2 32 constants can no longer be changed Programming mode constants can be changed 0 to 9999 0 No A A A A 104H A1 05 Password set ting Used to set a four digit number as the password This constant is not usually dis played When the Password A1 04 is displayed hold down the RESET Key and press the Menu Key and the password will be displayed 0 to 9999 0 No A A A A 105H Con stant Number Name Descrip...

Page 351: ...ergency stop using the deceleration time in C1 09 3 Continue operation To protect the motor or machinery do not normally make this setting 0 to 3 1 No No A No A 381H F1 03 Operation selection at overspeed OS Sets the stopping method when an overspeed OS fault occurs 0 Ramp to stop Deceleration stop using Deceleration Time 1 C1 02 1 Coast to stop 2 Fast stop Emergency stop using the deceleration ti...

Page 352: ... quency for the time set in F1 09 are detected as overspeed faults 0 to 120 115 No No A No A 387H F1 09 Overspeed detection delay time 0 0 to 2 0 0 0 s No No A No A 388H F1 10 Excessive speed devia tion detec tion level Sets the speed deviation detec tion method Any speed deviation above the F1 10 set level set as a percent age of the maximum output fre quency that continues for the time set in F1...

Page 353: ...ection and Motor Rotation Direction Constant F1 05 matches the PG rotation direction and the motor rotation direction If the motor is rotating for wards set whether it is A phase driven or B phase driven Make this setting when using PG B2 or PG X2 Fig 6 78 PG Rotation Direction Setting Generally PG is A phase driven when rotation is clockwise CW see from the input axis Also motor rota tion is coun...

Page 354: ...m the PG are monitor outputs Detecting PG Open Circuit Select the stopping method when PG cable disconnected is detected and the PG open circuit PGO detection time When the Inverter is operating with the frequency reference set to 1 minimum except when operating on direct current if the speed feedback from PG is greater than the time setting in F1 14 PGO is detected Detecting Motor Overspeed An er...

Page 355: ...1 No A A A A 39AH F5 03 Channel 3 output selec tion Effective when a DO 08 Digital Output Board is used Set the number of the multi function output to be output 0 to 37 2 No A A A A 39BH F5 04 Channel 4 output selec tion Effective when a DO 08 Digital Output Board is used Set the number of the multi function output to be output 0 to 37 4 No A A A A 39CH F5 05 Channel 5 output selec tion Effective ...

Page 356: ... used Set the number of the multi function output to be output 0 to 37 0F No A A A A 3A0H F5 09 DO 08 out put mode selection Effective when a DO 08 Digital Output Board is used Set the output mode 0 8 channel individual outputs 1 Binary code output 2 Output according to F5 01 to F5 08 settings 0 to 2 0 No A A A A 3A1H Set Value Terminal Number Output Details 0 8 separate outputs TD5 TD11 Overcurre...

Page 357: ...ed to be set for the AI 14U Set Value Terminal Number Output Details 1 Binary code output TD5 TD11 bit 0 Encoded output Refer to table below TD6 TD11 bit 1 TD7 TD11 bit 2 TD8 TD11 bit 3 TD9 TD11 Zero speed detected TD10 TD11 Speed agreement TD1 TD2 Operating TD3 TD4 Minor fault Bits 3 2 1 and 0 Output Details Bits 3 2 1 and 0 Output Details 0000 No error 1000 External fault EFxx 0001 Overcurrent S...

Page 358: ...lar or uni polar input selec tion Sets the functions for channel 1 to 3 which are effective when the AI 14B Analog Reference Board is used 0 3 channel individual Chan nel 1 terminal A1 Channel 2 terminal A2 Channel 3 terminal A3 1 3 channel addition Addition values are the frequency ref erence When set to 0 select 1 for b1 01 In this case the multi func tion input Option Inverter selection cannot ...

Page 359: ...d frequency monitor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets the motor poles 40 to 39999 User desired display Set the desired values for setting and display for the max output frequency Example When the max out put frequency value is 200 0 set 12000 0 to 39999 0 No A A A A 502H Con stant Number Name Description Setting Range Factory Setting Change durin...

Page 360: ...ign 4 digit BCD with Sign 4 digit BCD with out Sign F3 01 7 S1 12 bit F3 01 7 S1 16 bit F3 01 0 to 5 S1 12 bit F3 01 0 to 5 S1 16 bit F3 01 6 S1 16 bit TC1 1 Bit 1 20 Bit 1 20 1 BDC digit 1 0 to 9 1 BDC digit 1 0 to 9 2 BDC digit 1 2 to 9 2 Bit 1 21 Bit 1 21 2 2 4 3 Bit 1 22 Bit 1 22 4 4 8 4 Bit 1 23 Bit 1 23 8 8 1 BDC digit 2 0 to 9 5 Bit 1 24 Bit 1 24 1 BDC digit 2 0 to 9 1 BDC digit 2 0 to 9 2 ...

Page 361: ...F3 01 Switch S1 Reference Input Mode Reference Setting Range U1 01 Monitor Unit o1 03 0 o1 03 1 0 or 1 0 12 bits 3 digit BCD with sign 1 110 to 110 0 01 Hz 0 01 16 bits 4 digit BCD with sign 1 110 to 110 1 12 bits 3 digit BCD with sign 0 1 110 0 to 110 0 16 bits 4 digit BCD with sign 0 1 110 0 to 110 0 2 12 bits 3 digit BCD with sign 0 01 15 99 to 15 99 16 bits 4 digit BCD with sign 0 01 110 0 to ...

Page 362: ... with sign 100 1 to 4 digit setting of o1 03 10999 to 10999 when o1 03 9999 10000 x 1 to 3 16 bits 4 digit BCD with sign 100 10000 11000 to 11000 F3 01 Reference Input Mode Reference Setting Range U1 01 Monitor Unit o1 03 0 o1 03 1 0 2 digit BCD with sign 1 110 to 110 0 01 Hz 0 01 1 2 digit BCD with sign 0 1 15 9 to 15 9 2 2 digit BCD with sign 0 01 1 59 to 1 59 3 2 digit BCD with sign 1 Hz 159 to...

Page 363: ...brake is applied Be sure to set L4 01 to a value larger than that of E1 09 Min output frequency and larger than that of L4 02 shown in Figure 6 80 If the set value is too large the motor may not run smoothly when it starts running 3 The hysteresis in frequency detection 2 can be adjusted from 0 1 to 0 5 Hz by L4 02 speed agree detection width Change the setting to approxi mately 0 1 Hz if there ar...

Page 364: ...op vector Note For variable speed operation by an analog signal set to b1 01 1 BR Inverter Varispeed F7 Forward run UP DOWN HIGH LOW Reverse run S2 Multi step speed reference 2 MA MB MC S6 M1 M2 SC Fault contacts S1 Holding brake auxiliary relay coil Sequence circuit Energizes the brake when ON 250 VAC 1 A or less 30 VDC 1 A or less Frequency detection 2 or During run UP S1 SC S6 SC OFF OFF d1 03 ...

Page 365: ...i dents Torque Limit The torque limit values L7 01 to L7 04 are the motor s rated torque When there is a possibility of insuffi cient torque at start up or other time increase the Inverter capacity and set the torque limit value to between 200 and 300 factory setting is 200 IMPORTANT If Stall prevention selection during decel L3 04 is set to the motor may not stop within the speci fied deceleratin...

Page 366: ... started and stopped Acceleration Deceleration Time If the delay time for the holding brake s mechanical operation is not taken into consideration and the accelera tion deceleration time on the Inverter side is set to a time that is too short and overcurrent or wear on the brakes may occur at staring or the load will slip at stopping because the holding brake does not operate on time If so use the...

Page 367: ...asing torque and speed response Controlling hunting and vibration 20 ms 20 to 100 ms Torque or speed response is insufficient Reduce the setting Hunting or vibration occurs Increase the set ting C3 02 Slip compen sation pri mary delay time Increasing speed response Improving speed sta bility 200 ms 100 to 500 ms Speed response is slow Reduce the setting Speed is not stable Increase the setting C3 ...

Page 368: ...tput fre quency Set the output frequency at which to change the ASR proportional gain and inte gral time when the same val ues cannot be used for both high speed and low speed operation C5 06 ASR pri mary delay time Controlling hunting and vibration 0 004 s 0 004 to 0 020 Machine rigidity is low and the system vibrates easily Increase the setting V f control A1 02 0 or 1 N1 02 Hunting pre vention ...

Page 369: ... all other S curve characteristic times is 0 20 second Make appropriate settings for the accel decel times and S curve characteristic times at each point S curve characteristic time Approxi mately 0 2 to 1 0 second 2 The accel decel rate can be automatically switched during acceleration and deceleration by using C1 11 Accel decel time switching frequency Factory setting Disabled Output frequency s...

Page 370: ...rting b2 03 DC injection braking time at start 0 2 to 0 5 s b2 02 DC injection braking current 50 to 80 open loop vector control V f control only IMPORTANT 1 When the load cannot be maintained sufficiently using DC injection braking with open loop vector control and V f control use the dwell functions at stop b6 03 Dwell frequency at stop Min output frequency to 3 0 Hz The value must be less than ...

Page 371: ...nals from before the Inverter starts until operation stops Factory setting 10 V 100 torque Negative polarity is input for motor loads and positive polarity is input for regenerative loads The following diagram shows the time chart for lowering S1 UP S2 Reverse run DOWN HIGH LOW S6 Multi step speed reference 2 SC Using elevator control circuit Torque compensation signal 10 to 10 V A3 AC Forward run...

Page 372: ...eat stress Overvoltage Inhibit Function SPEC E or Later Only Leave L3 11 Overvoltage inhibit function selection set to 0 disabled factory setting This function is used to prevent overvoltage tripping when the braking resistor is not used with a regenerative load When this func tion is enabled the torque reference on the regenerative side is automatically inhibited in the Inverter during regenerati...

Page 373: ...Troubleshooting This chapter describes the fault displays and countermeasure for the Inverter and motor prob lems and countermeasures Protective and Diagnostic Functions 7 2 Troubleshooting 7 18 ...

Page 374: ... time is too short A special purpose motor or motor with a capacity too large for the Inverter is being used A magnetic switch was switched at the Inverter output Reset the fault after correcting its cause Ground Fault The ground fault current at the Inverter output exceeded approxi mately 50 of the Inverter rated out put current A ground fault occurred at the Inverter output A ground fault can be...

Page 375: ...circuit DC voltage oscillates unusually not when regenerating This fault is detected when L8 05 is set to Enabled An open phase occurred in the input power supply A momentary power loss occurred The wiring terminals for the input power supply are loose The voltage fluctuations in the input power supply are too large The voltage balance between phases is bad Reset the fault after correcting its cau...

Page 376: ...n Replace the Inverter if the fault continues to occur Motor Overload The motor overload protection func tion has operated based on the internal electronic thermal value The load is too heavy The accelera tion time deceleration time and cycle time are too short Check the size of the load and the length of the acceleration deceler ation and cycle times The V f characteristics voltage is too high or...

Page 377: ...the gain again The reference speed is too high Check the reference circuit and reference gain The settings in F1 08 and F1 09 aren t appropriate Check the settings in F1 08 and F1 09 PG Disconnection Detected PG pulses were input when the Inverter was outputting a frequency soft start output E1 09 There is a break in the PG wiring Fix the broken disconnected wir ing The PG is wired incorrectly Fix...

Page 378: ...more than the number of times set in b3 19 Number of speed search retri als The settings in b3 17 and b3 18 aren t appropriate Make sure that the settings in b3 17 and b3 18 are appropriate Digital Operator Connection Fault The connection to the Digital Operator was broken during operation for a Run Command from the Digital Operator Check the connection to the Digi tal Operator MEMOBUS Communicati...

Page 379: ... the Inverter CPU Internal A D Converter Error Try turning the power supply off and on again The control circuit is damaged Replace the Inverter CPU External A D Converter Error Try turning the power supply off and on again The control circuit is damaged Replace the Inverter Option Board Connection Error The option board is not connected properly Turn off the power and insert the board again The I...

Page 380: ...Error Communications Option Board fault Replace the option board Communications Option Board Model Code Error Communications Option Board DPRAM Error Table 7 1 Fault Displays and Processing Continued Display Meaning Probable Causes Corrective Actions ...

Page 381: ...ctions for UV1 UV2 and UV3 faults in the previous table blink ing Main Circuit Overvoltage The main circuit DC voltage exceeded the overvoltage detection level 200 V Class Approx 410 V 400 V Class Approx 820 V The power supply voltage is too high Decrease the voltage so it s within specifications blink ing Cooling Fin Overheating The temperature of the Inverter s cool ing fins exceeded the setting...

Page 382: ... speed is too high Check the reference circuit and refer ence gain The settings in F1 08 and F1 09 aren t appropriate Check the settings in F1 08 and F1 09 blink ing The PG is Disconnected The Inverter is outputting a frequency but PG pulses aren t being input There is a break in the PG wiring Fix the broken disconnected wiring The PG is wired incorrectly Fix the wiring Power isn t being supplied ...

Page 383: ...ible for 2 s or longer after received control data Check the communications devices and signals blink ing Option Board Communications Error A communications error occurred in a mode where the Run Command or a frequency reference is set from a Communications Option Board Check the communications devices and signals blink ing Communications on Standby Control data was not normally received when powe...

Page 384: ...vices and signals blink ing SI T Communications Cycle Set ting Error Communications cycle of SI T option board was out of range Communications cycle of SI T option board set in master controller was out of range Check the communication cycle of SI T option board set in master con troller blink ing Receiving External Baseblock Command External baseblock was input from external terminal again while ...

Page 385: ...nabled Positive and negative speed commands have not been set at the same time The emergency Stop Command NO and NC have been set at the same time Deceleration at momentary power loss KEB command 65 or 66 and High slip braking HSB 68 were selected at the same time Option Board Selection Error The option board was selected as the frequency reference source by setting b1 01 to 3 but an option board ...

Page 386: ...sts C6 05 Carrier Frequency Gain 6 the Carrier Frequency Lower Limit C6 04 the Carrier Frequency Gain C6 05 Upper lower limit error in C6 03 to 05 C6 01 is 0 and C6 02 is 2 to E C6 01 is 1 and C6 02 is 7 to E EEPROM Write Error A verification error occurred when writing EEPROM Try turning the power supply off and on again Try setting the constants again Table 7 3 Operation Error Displays and Incor...

Page 387: ...setting range for a user constant Check the input data Check the motor wiring If the motor is connected to the machine disconnect it No load current error Rated slip error Acceleration error detected only for rotational autotuning The motor did not accelerate in the spec ified time Increase C1 01 Acceleration Time 1 Increase L7 01 and L7 02 Reverse Torque Limits if they are low If the motor is con...

Page 388: ...ry setting was made for the motor core saturation coefficient Check the input data Check motor wiring If the motor is connected to the machine disconnect it Rated current setting alarm The rated current is set high Check the input data particularly the motor output current and motor rated current Adjusted slip value fell below lower limit As a result of stationary autotuning 1 the slip value has f...

Page 389: ...y function for the same control method Verify error The constant written to the Inverter was compared with the constant in the Digital Operator and they were differ ent Retry the copy Checksum error The checksum in the Inverter constant area was compared with the checksum in the Digital Operator constant area and they were different Retry the copy Verify Verify error The Digital Operator and Inver...

Page 390: ...nable set value 1B is set for a multi function input terminal H1 01 to H1 06 If the constant write enable input is OFF the constants cannot be changed Turn it ON and then set the constants Passwords do not match Only when a password is set If the constant A1 04 Password and A1 05 Password Setting numbers are different the constants for the initialize mode cannot be changed Reset the password If yo...

Page 391: ...n Selection is set to 1 frequency gain and if no voltage current is input then the frequency reference will be zero Check to be sure that the set value and analog input value are correct The motor does not operate when an external operation signal is input The following causes are possible The Inverter is not in drive mode If the Inverter is not in drive mode it will remain in ready status and wil...

Page 392: ... the Inverter will not operate Raise the frequency reference to at least the minimum output frequency There is a multi function analog input setting error If multi function analog inputs or H3 09 is set to 1 frequency gain and if no voltage current is input then the frequency reference will be zero Check to be sure that the set value and analog input value are correct The motor stops during accele...

Page 393: ...t for the multi function analog input H3 09 10 to 12 or 15 check to be sure that the analog input value is suitable The stall prevention level during acceleration is too low If the value set for L3 02 Stall Prevention Level during Acceleration is too low the acceleration time will be too long Check to be sure that the set value is suitable The stall prevention level during running is too low If th...

Page 394: ...tput voltage will be 200 VAC If as a result of vector control the output voltage refer ence value exceeds the Inverter output voltage maximum value the speed control accuracy will decrease Use a motor with a low rated voltage i e a special motor for use with vector control or change to flux vector control If Motor Deceleration is Slow Use the following information when the motor deceleration is sl...

Page 395: ...or Overheats Take the following steps if the motor overheats The load is too big If the motor load is too heavy and the motor is used with the effective torque exceeding the motor s rated torque the motor will overheat Some motor rating are given for short period performance and are not contin uous ratings Reduce the load amount by either lightening the load or lengthening the acceleration deceler...

Page 396: ...ter to operate and cut off the power supply Change to a ground fault interrupter with a high leakage detection level i e a sensitivity current of 200 mA or greater per Unit with an operating time of 0 1 s or more or one that incorporates high frequency countermeasures i e one designed for use with Invert ers It will also help to some extent to change the Inverter s Carrier Frequency Selection C6 0...

Page 397: ...eliminated in this way set the hunting prevention selection constant N1 01 to 0 disabled and then try adjusting the gain again Oscillation and hunting are occurring with flux vector control The gain adjustment is insufficient Adjust the various gains for speed control ASR If the oscillation points overlap with those of the machine and cannot be eliminated increase the primary delay time constant f...

Page 398: ... is insufficient when starting This can be prevented by slowing fan rotation by DC injection braking before starting the fan Increase the constant b2 03 DC injection braking time initial excitation at start setting If Output Frequency Does Not Rise to Frequency Reference Use the following information if the output frequency does not rise to the frequency reference The frequency reference is within...

Page 399: ...Maintenance and Inspection This chapter describes basic maintenance and inspection for the Inverter Maintenance and Inspection 8 2 ...

Page 400: ...perform maintenance and inspection Be sure not to touch terminals right after the power has been turned off Doing so can result in electric shock Table 8 1 Periodic Inspections Item Inspection Corrective Procedure External terminals mounting bolts connec tors etc Are all screws and bolts tight Tighten loose screws and bolts firmly Are connectors tight Reconnect the loose connectors Heatsinks Are t...

Page 401: ...g Constants after Replacement of Control Board Before replacing the control board use the COPY function of the Digital Operator to copy the settings of the constants of the control board from the Inverter to the Digital Operator When using the copy function of the Digital Operator check that the following settings are the same between the Inverter and the Digital Operator Inverter product and type...

Page 402: ...scription 1 Set o2 04 kVA selection to the capacity of the Inverter that you use 2 Set A1 03 Initialize to 2220 2 wire initial ization or 3330 3 wire initialization This example is a typical setting for initial ization by a 2 wire sequence 3 After initialization has been completed use the copy function of the Operator to copy the settings of the constants of the control board from the Operator to ...

Page 403: ...1 2 1 90 2 1 2 1 110 2 1 2 1 132 2 1 160 2 1 185 4 2 220 4 2 300 5 2 Table 8 3 Number of Cooling Fans to be Used Continued Maximum Motor Capacity kW 200 V Class 400 V Class Heatsink Cooling Fan Heatsink Circulation Fan Heatsink Cooling Fan Heatsink Circulation Fan ...

Page 404: ... arrow 2 2 Pull out the cable connected to the fan from the fan cover and disconnect the relay connector 3 Open the fan cover on the left and right sides and remove the fan cover from the fan Mounting the Cooling Fan 1 Attach the fan cover to the cooling fan Be sure that the airflow direction indicated by the arrows above faces into the Inverter 2 Connect the relay connector securely and place the...

Page 405: ...nected to the terminal board can be removed at the same time by removing them together with the control circuit terminal board This procedure is not required for 400 V Class Inverters of 37 kW 45 kW and 55 kW 3 Remove the cooling fan power cable connector CN26 and CN27 from the gate drive board positioned at the back of the controller 4 Remove the fan cover screws and pull out the fan cover from t...

Page 406: ...ne Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mounting bracket be sure that the airflow faces the top of the Inverter Fig 8 3 Cooling Fan Replacement 200 V Class Inverters of 55 kW and 75 kW Front cover mounting screws Front cover Terminal cover Terminal cover mounting screws Circulati...

Page 407: ...the Inverter 4 Remove the cooling fan from the fan cover and replace it with a new one Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mounting bracket be sure that the airflow faces the top of the Inverter Fig 8 4 Cooling Fan Replacement 200 V Class Inverters of 37 kW and 45 kW Fan support...

Page 408: ... Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mounting bracket be sure that the airflow faces the top of the Inverter Fig 8 5 Cooling Fan Replacement 200 V Class Inverters of 90 kW Front cover mounting screws Front cover Terminal cover Terminal cover mounting screws Fan cover mounting sc...

Page 409: ...ter 4 Remove the cooling fan from the fan cover and replace it with a new one Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mounting bracket be sure that the airflow faces the top of the Inverter Fig 8 6 Cooling Fan Replacement 400 V Class Inverters of 110 kW Front cover mounting screws F...

Page 410: ... procedure to attach all of the components When attaching the cooling fan to the mounting bracket be sure that the airflow faces the top of the Inverter 1 There is no finger guard mounted to the fan for some capacities There is a guard on the Inverter side 2 There is no fan ground cable for the capacities without a finger guard Fig 8 7 Cooling Fan Replacement 200 V Class Inverters of 110 kW Front ...

Page 411: ...tion Fan 1 Remove the Digital Operator the terminal cover and the front cover 2 Remove the control circuit terminal board Remove the cables connected to the terminals if necessary 3 While pushing the two tabs A in direction 1 pull the fan out in direction 2 4 Remove the relay connector connected to the fan Mounting the Circulation Fan Reverse the above procedure to mount the fan Be sure to mount t...

Page 412: ...sing the fan tabs B Confirm that there are no cables in contact with the fan s rotating parts Fig 8 9 Circulation Fan Replacement 200 V and 400 V Class Inverters of 18 5 kW 200 V Class Inverters of 37 kW or More and 400 V Class Inverters of 75 to 160 kW The circulation fan is installed in front of the fan cover inside the Inverter Remove the circulation fan using the procedure for replacing the co...

Page 413: ...e circulation fan installed behind the control board mounting panel Mounting the Circulation Fan Reverse the above procedure to mount the fan Be sure to mount the fan so that the air flows in the direction indicated by the arrow in the corresponding dia gram Confirm that there are no cables in contact with the fan s rotating parts Refer to Fig 8 5 Cooling Fan Replacement 200 V Class Inverters of 9...

Page 414: ...They are self rising 4 Pull the terminal board out sideways in direction 2 with the screws sticking out from the board Mounting the Control Circuit Terminal Board Reverse the removal procedure to mount the terminal board Confirm that the control circuit terminal board and the control board properly meet at connector CN5 before pressing in on the board The connector pins may be bent if the board is...

Page 415: ...ions This chapter describes the basic specifications of the Inverter and specifications for options and peripheral devices Standard Inverter Specifications 9 2 Specifications of Options and Peripheral Devices 9 5 ...

Page 416: ... applicable motor output kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 Rated input current A 3 8 4 9 8 4 11 5 18 24 37 52 68 84 94 120 160 198 237 317 381 457 Rated output capacity kVA 1 2 1 6 2 7 3 7 5 7 8 8 12 17 22 27 32 44 55 69 82 110 130 160 Rated output current A 3 2 4 1 7 0 9 6 15 23 31 45 58 71 85 115 145 180 215 283 346 415 Max output voltage V 3 phase 200 208 220 2...

Page 417: ...or 480 VAC 50 60 Hz Allowable voltage fluctua tion 10 15 Allowable frequency fluc tuation 5 Measures for power supply harmonics DC reactor Optional 12 phase rec tification Not possible Model Number CIMR F7A 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160 4185 4220 4300 Max applicable motor output kW 1 22 30 37 45 55 75 90 110 132 160 185 220 300 Rated input current A 50 66 83 100 120 165 198 238...

Page 418: ...d 400 V Class Inverters for 18 5 kW or less Main control functions Restarting for momentary power loss speed searches overtorque detection torque limits 17 speed control maximum accelera tion deceleration time changes S curve acceleration deceleration 3 wire sequence autotuning rotational or stationary dwell functions cooling fan ON OFF control slip compensation torque compensation jump frequencie...

Page 419: ... side Output Noise Fil ter LF Reduces noise generated by the Inverter Connect as close to the Inverter as possible Enable stopping the machine in a set time Braking Resistor ERF 150WJ R00 Consumes the regenerative motor energy with a resistor to reduce deceleration time use rate 3 ED Braking Resistor Unit LKEB 75600 K 0 Consumes the regenerative motor energy with a resistor to reduce deceleration ...

Page 420: ... Board AO 08 73600 D001X Converts analog signals to monitor the Inverter s output status output frequency output current etc to absolute values and outputs them Output resolution 8 bits 1 256 Output voltage 0 to 10 V not insulated Output channels 2 channels TOE C736 30 21 Analog Mon itor Board AO 12 73600 D002X Output analog signals to monitor the Inverter s output status output frequency output c...

Page 421: ...s and read set monitor constants output frequencies output currents etc InterBus S Communica tions Inter face Board SI R Used to communicate with an Inverter from a host computer using InterBus S communications to start stop Inverter opera tion read set parameters and read set monitor constants out put frequencies output currents etc CANopen Communica tions Inter face Board SI S Used to communicat...

Page 422: ...d SI T 73600 C030X Used to communicate with an Inverter from a host computer using MECHATROLINK communications to start stop Inverter operation read set parameters and read set monitor constants output frequencies output currents etc Table 9 5 Option Boards Continued Type Name Code Num ber Function Document Number ...

Page 423: ... peripheral devices and also pro vides lists of constants Varispeed F7 Control Methods 10 2 Inverter Application Precautions 10 6 Motor Application Precautions 10 9 Conformance to UL Standard 10 11 Conformance to CE Markings 10 13 Wiring Examples 10 22 User Constants 10 31 ...

Page 424: ...ons Variable speed con trol particularly for control of multiple motors with a single Inverter and for replacing existing Inverters Applications requir ing high precision speed control using a PG on the machine side Variable speed con trol applications requiring high perfor mance without a PG on the motor side and for replacing open loop vector con trol of the previous VS 616G5 Very high perfor ma...

Page 425: ...e the motor s efficiency with light loads 11 This function improves the deceleration time without using a braking resistor by making the motor winding absorb regenerative power As a standard this func tion is effective with a motor running on 160 kW or less with a high inertia load 12 This function enables proportional gain in relation to changes in the speed reference even for low rigidity corres...

Page 426: ...pacity During high slip braking motor loss increases so use a high slip braking frequency of 5 ED or less and a braking time of 90 seconds or less Once high slip braking has started the motor cannot be restarted until it has stopped Feed forward control is a function that improves the proportional gain of the motor speed in relation to the change in the speed reference Adjust the response to inter...

Page 427: ...nables the use of high performance drives without a speed detector PG pulse gen erator wiring is not required Fig 10 3 Flux Vector Control A1 02 3 SPEC E or Later Only Flux vector control is suitable for applications using high precision drives with PG feedback High precision positioning zero speed control and torque control are possible with this mode Fig 10 4 Inverter M PG PG Speed Control Board...

Page 428: ...t the rated output current of the Inverter is 1 1 times the sum of all the motor rated currents Applications with Repetitive Loads Applications with repetitive loads cranes elevators presses washing machines etc using Inverters require derating for the repetitive load reducing carrier frequency and current changing accel decel timing increas ing the frame size of the Inverter Contact your Yaskawa ...

Page 429: ... Limits The Digital Operator can be used to set high speed operation up to a maximum of 400 Hz depends on the car rier frequency Incorrect settings can be dangerous Use the maximum frequency setting functions to set upper limits The maximum output frequency is factory set to 60 Hz DC Injection Braking The motor can overheat if the DC injection braking voltage or braking time is set to a large valu...

Page 430: ...er supply voltage the lifetime of the transformer for the power supply or the wind capacity of the cooling fan may be reduced If the jumper is inserted and the voltage setting is too low for the actual power supply a power surge may occur on the transformer for the power supply and reduce the lifetime of the transformer If the jumper is inserted and the voltage setting is too high for the actual p...

Page 431: ... Contact your Yaskawa representative for details Torque Characteristics The motor may require more acceleration torque when the motor is operated with the Inverter than when oper ated with a commercial power supply Check the load torque characteristics of the machine to be used with the motor to set a proper V f pattern Vibration The Inverter uses a high carrier PWM to reduce motor vibration A con...

Page 432: ...of Motor When an explosion proof motor is to be used it must be subject to an explosion proof test in conjunction with the Inverter This is also applicable when an existing explosion proof motor is to be operated with the Inverter Since the Inverter itself is however not explosion proof always install it in a safe place Gearmotor The speed range for continuous operation differs according to the lu...

Page 433: ... for the control circuits See below table Table 10 2 JST Closed Loop Connector Model Inverter Model CIMR F7 JST Kit P N Input Output 2011 14 5 14 5 2015 38 6 22 6 2018 38 8 38 8 2022 60 8 38 8 2030 60 8 60 8 2037 100 10 100 10 2045 150 10 150 10 2055 60 10 2perPh 60 10 2perPh 2075 100 10 2perPh 80 10 2perPh 2090 150 12 2perPh 100 12 2perPh 2110 150 12 2perPh 150 12 2perPh 4022 22 6 14 6 4030 38 6 ...

Page 434: ... amperes 600 VAC maximum Motor Overheat Protection To protect the motor from overheating set the E2 01 constant in the Inverter to the same value as the level of the motor rated current Table 10 3 Power Supply for Control Circuits Input Output Terminal Power Supply Open Collec tor Outputs P1 P2 PC Class 2 power supply Digital Inputs S1 S2 S3 S4 S5 S6 S7 SC LVLC power supply when using internal pow...

Page 435: ... the responsibility of customers making products incorporating the Inverter to attach CE markings to the finished products The customer must confirm that the finished products machines or installations conform to the European Standards Requirements for Conformance to CE Markings Low Voltage Directive Varispeed F7 Series Inverters satisfy testing for conformance to the Low Voltage Directive under t...

Page 436: ...peed reference 1 Multi step speed reference 2 Jog frequency selection for Braking Unit Thermal switch contact CN5 NPN setting optional MEMOBUS communications RS 485 422 Pulse train input Frequency Frequency setting adjustment setter External frequency references Terminating resistance Shield wire connection terminal Master speed pulse train Frequency setting power Master speed reference Multi func...

Page 437: ...A 27 22P2 240 20 34 to 98 CR2LS 30 UL FUJI 250 V 30 A 60 23P7 240 30 82 to 220 CR2LS 50 UL FUJI 250 V 50 A 200 25P5 240 40 220 to 610 CR2LS 75 UL FUJI 250 V 75 A 276 27P5 240 60 290 to 1300 CR2LS 75 UL FUJI 250 V 75 A 560 2011 240 80 450 to 5000 CR2LS 100 UL FUJI 250 V 100 A 810 2015 240 100 1200 to 7200 CR2L 125 UL FUJI 250 V 125 A 1570 2018 240 130 1800 to 7200 CR2L 150 UL FUJI 250 V 150 A 2260 ...

Page 438: ...25 750 to 5800 CR6L 150 UL FUJI 600 V 150 A 3070 4045 480 150 920 to 13000 CR6L 150 UL FUJI 600 V 150 A 3070 4055 480 150 1500 to 13000 CR6L 200 UL FUJI 600 V 200 A 5200 4075 480 250 3000 to 55000 CR6L 300 UL FUJI 600 V 300 A 17700 4090 480 300 3800 to 55000 CR6L 300 UL FUJI 600 V 300 A 17700 4110 480 350 5400 to 23000 A70P350 4 FERRAZ 700 V 350 A 15000 4132 480 400 7900 to 64000 A70P400 4 FERRAZ ...

Page 439: ...n Standards on the input side Refer to Table 10 5 EMC Noise Filters Use a shielded line or metal piping for wiring between the Inverter and Motor Make the wiring as short as possible To suppress harmonics install a DC reactor in CIMR F7A20P4 20P7 40P4 and 40P7 models Refer to Table 10 6 DC Reactors for Suppressing Harmonics Fig 10 7 Installation Method for Filter and Inverter CIMR 20P4 to 2018 40P...

Page 440: ...verter CIMR 2022 to 2110 4022 to 4300 PE IM Remove the paint on the ground side Inverter Inputs Filter Outputs Wiring length 20 m max Remove the paint on the ground side Wiring length 40 cm max Metallic plate R L1 S L2 T L3 R L1 S L2 T L3 U T1 V T2 W T3 ...

Page 441: ...5973 35 07 35 1 4 141 46 330 25P5 FS5973 35 07 35 1 4 141 46 330 27P5 FS5973 60 07 60 3 206 60 355 2011 FS5973 60 07 or FS5973 100 07 60 100 3 4 9 206 60 355 236 80 408 2015 FS5973 100 07 100 4 9 236 80 408 2018 FS5973 100 07 100 4 9 236 80 408 2022 FS5973 130 35 130 4 3 90 180 366 2030 FS5973 130 35 130 4 3 90 180 366 2037 FS5973 160 40 160 6 120 170 451 2045 FS5973 240 37 240 11 130 240 610 2055...

Page 442: ...80 185 329 4037 FS5972 100 35 or FS5972 130 35 100 130 4 5 4 7 90 150 326 90 180 366 4045 FS5972 100 35 or FS5972 130 35 100 130 4 5 4 7 90 150 326 90 180 366 4055 FS5972 130 35 130 4 7 90 180 366 4075 FS5972 170 40 170 6 120 170 451 4090 FS5972 250 37 or FN3359 250 28 250 11 7 7 0 130 240 610 230 125 300 4110 FS5972 250 37 or FN3359 250 28 250 11 7 7 0 130 240 610 230 125 300 4132 FS5972 400 99 o...

Page 443: ... Reactors for Suppressing Harmonics Voltage Class Inverter Model Number CIMR F7A DC Reactor Model Number Manufacturer Ratings Code Number 200 V Class 20P4 UZDA B YASKAWA 5 4 A 8 mH X010084 20P7 400 V Class 40P4 UZDA B YASKAWA 3 2 A 28 mH X010052 40P7 ...

Page 444: ...verload relay trip contacts Braking Resistor Unit 3 Inverter Overload relay trip contact of Braking Resistor Unit Fault contacts Motor 200 V Class Inverters Ground to 100 Ω max 400 V Class Inverters Ground to 10 Ω max 1 A transformer is not required for 200 V Class 2 Remove the short circuit bar normally connected from 1 and 2 when connecting a DC Reactor Optional 3 Disable stall prevention during...

Page 445: ...ing Resistor Unit Fault contacts Braking Unit Optional Inverter Motor Level detector Braking Resistor Unit 2 Optional Braking Resistor overheating contacts Thermal overload relay trip contacts Ground to 100 Ω max 1 Remove the short circuit bar normally connected from 1 and 2 when connecting a DC Reactor Optional 2 Disable stall prevention during deceleration by setting L3 04 and using a Braking Re...

Page 446: ... Reverse Run Com mand reverse run when ON Disable stall prevention during deceleration by setting L3 04 to Resistor Unit The motor may not stop within the deceleration time if this setting is not changed A sequence is required to turn OFF the power supply for the thermal overload relay trip contacts of the Braking Resistor Unit Inverter Motor R L1 T L3 S L2 U T1 V T2 W T3 Cooling fan Braking Unit ...

Page 447: ...erload relay trip contact of Braking Resistor Unit Voltage setting Ground to 10 Ω max Fault contact output Forward Run Com mand forward run when ON Reverse Run Com mand reverse run when ON Fault contacts Forward Run Stop Reverse Run Stop Braking Unit External fault Disable stall prevention during deceleration by setting L3 04 to Resistor Unit The motor may not stop within the deceleration time if ...

Page 448: ...s Sequence common 0 V Shield terminal Master speed 0 to 10 V 20 kΩ Speed setting power 15 V 20 mA Master speed 4 to 20 mA 250 Ω Fault contact output Multi function contact output Default Running signal JVOP 95 C 96 VS Operator Frequency meter Multi function analog output Multi function analog output Default Output frequency Open collector 1 Default Zero speed signal Open collector 2 Default Speed ...

Page 449: ...A1 A2 AC 0 V Master speed pulse train 0 to 32 kHz 3 kΩ 0 to 10 V 20 kΩ 4 to 20 mA 250 Ω 0 to 10 V 20 kΩ input High level 3 5 to 13 2 V input Frequency setting power 15 V 20 mA Master speed reference Master speed reference Frequency setting adjustment Frequency setter 2 kΩ External frequency references 2 k Ω 2 1 3 3 phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal B2 B1 1 2...

Page 450: ... setting adjustment Frequency setter 2 kΩ External frequency references 2 kΩ 2 1 3 3 phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal B2 B1 1 2 24 V 8 mA Motor Multi step speed setting 1 Baseblock command Forward Run Stop Reverse Run Stop External fault Fault reset S5 S8 SC S1 S2 S3 S4 Multi function contact inputs Factory settings CN5 PNP setting 24 V Master speed pulse t...

Page 451: ...phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal B2 B1 1 2 24 V 8 mA Multi step speed setting 1 Baseblock command Forward Run Stop Reverse Run Stop External fault Fault reset S5 S8 S1 S2 S3 S4 CN5 EXT setting Multi function contact inputs Factory settings Motor External 24V 24 V 8 mA S8 External 24V CN5 EXT setting Note 24 V 24 V Master speed pulse train 0 to 32 kHz 3 kΩ 0...

Page 452: ...t RUN T L3 S L2 R L1 3 phase power MCCB T S R FM AM Multi function analog output 1 AC E G 10 to 10 V 2 mA AM FM Default Output frequency 0 to 10 V Default Ouput current 0 to 10 V 10 to 10 V 2 mA Multi function analog output 2 Frequency meter scale adjustment resistor 20 k B2 B1 Ammeter scale adjustment resistor 20 k Motor Sequence external power supply Surge absorber 250 VAC max 30 VDC max Flywhee...

Page 453: ...Droop control gain 0 0 b2 02 DC injection braking current 50 b7 02 Droop control delay time 0 05 b2 03 DC injection braking time at start 0 00 b8 01 Energy saving mode selection 0 b2 04 DC injection braking time at stop 0 50 b8 02 Energy saving gain 0 7 3 b2 08 Magnetic flux compensation vol ume 0 b8 03 Energy saving filter time constant 0 50 4 b3 01 Speed search selection 2 2 b8 04 Energy saving ...

Page 454: ... d4 01 Frequency reference hold function selection 0 C5 05 ASR limit 5 0 d4 02 Speed limits 10 C5 06 ASR primary delay time 0 004 d5 01 Torque control selection 0 C5 07 ASR switching frequency 0 0 d5 02 Torque reference delay time 0 C5 08 ASR integral I limit 400 d5 03 Speed limit selection 1 C6 01 CT VT selection 1 8 d5 04 Speed limit 0 0 8 d5 05 Speed limit bias 10 C6 02 Carrier frequency select...

Page 455: ... 02 Channel 2 output selection 1 E3 07 Motor 2 min output frequency FMIN 1 5 2 F5 03 Channel 3 output selection 2 E3 08 Motor 2 min output frequency voltage VMIN 9 0 9 F5 04 Channel 4 output selection 4 E4 01 Motor 2 rated current 1 90 6 F5 05 Channel 5 output selection 6 E4 02 Motor 2 rated slip 2 90 6 F5 06 Channel 6 output selection 37 E4 03 Motor 2 no load current 1 20 6 F5 07 Channel 7 output...

Page 456: ...put filter time constant 0 00 L2 08 Frequency reduction gain at KEB start 100 0 03 L3 01 Stall prevention selection during accel 1 H3 13 Terminal A1 A2 switching 0 L3 02 Stall prevention level during accel 120 14 H4 01 Monitor selection terminal FM 2 150 14 H4 02 Gain terminal FM 1 00 L3 03 Stall prevention limit during accel 50 H4 03 Bias terminal FM 0 0 L3 04 Stall prevention selection during de...

Page 457: ...at pre alarm level 95 6 o2 04 kVA selection 0 6 L8 03 Operation selection after overheat pre alarm 3 o2 05 Frequency reference setting method selection 0 L8 05 Input open phase protection selec tion 0 o2 06 Operation selection when digital operator is disconnected 0 L8 07 Output open phase protection selection 0 o2 07 Cumulative operation time setting 0 L8 09 Ground protection selection 1 o2 08 Cu...

Page 458: ...rters double the value 10 E1 11 and E1 12 are disregarded when set to 0 0 11 E1 13 is set to the same value as E1 05 by autotuning 12 The values in parentheses indicate factory settings when initialized in 3 wire sequence 13 If the setting is 0 the axis will accelerate to the specified speed over the specified acceleration time C1 01 to C1 08 14 C6 01 1 120 C6 01 0 150 15 This constant can be moni...

Page 459: ... terminals 2 23 control fault 7 5 control method 4 8 control method selection error 7 13 control power fault 7 3 cooling fin overheating 7 3 CPU internal A D converter error 7 7 CPU ASIC mutual diagnosis fault 7 7 crimp terminals 2 6 2 23 2 39 D daily inspection 8 2 DC reactor 2 16 detecting motor overspeed 6 159 detecting motor torque 6 56 detecting PG open circuit 6 159 digital operator 3 2 digi...

Page 460: ...function analog input selection error 7 13 multi function input selection error 7 13 multi speed operation 6 10 N noise filter 2 16 no load operation 4 16 number of gear teeth between PG and motor 6 159 number of PG pulses 6 158 O open chassis type 1 5 open loop vector control 4 9 operation errors 7 13 option board communications error 7 11 option board connection error 7 7 option board selection ...

Page 461: ... 2 16 switching monitors when the power supply is ON 6 148 T terminal block 2 5 thermal overload relay 2 18 tightening torque 2 39 timer function 6 107 torque compensation 6 45 torque limit function 6 49 trial operation 4 1 troubleshooting 7 1 7 18 U undertorque 1 7 10 undertorque 2 7 10 undertorque detected 1 7 5 undertorque detected 2 7 5 user constant access levels 4 17 V V f control with PG 4 ...

Page 462: ...on Conformance to CE markings Addition Setting the power supply voltage jumper 7 8 and 9 4 page Revision Description about detection level of over voltage and under voltage August 2002 Back cover Revision Address March 2003 Revision NEMA1 NEMA1 Type1 Chapter 4 Addition LCD brightness adjustment o1 05 Chapter 6 Addition Using Frequency Detection August 2003 Chapter 4 Revision Autotuning September 2...

Page 463: ...egan IL 60085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 MOTOMAN INC HEADQUARTERS 805 Liberty Lane West Carrollton OH 45449 U S A Phone 1 937 847 6200 Fax 1 937 847 6277 YASKAWA ELETRICO DO BRASIL COMERCIO LTD A Avenida Fagundes Filho 620 Bairro Saude Sao Paulo SP Brazil CEP 04304 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Ge...

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