Wacker Neuson 5000620172 Operator'S Manual Download Page 34

Page: 34 / 162

Lifting and Transporting

E 1100

wc_tx001902gb.fm

3.6

Testing the Breakaway System (Electric Brakes)

Requirements

Voltmeter

Battery charger or backup battery (charged)

When

Test the breakaway system:

Before towing

Monthly if the machine is not in service

Procedure

Perform the following procedure to test the breakaway system.

NOTICE:

Disconnect the trailer wiring plug from the tow vehicle before testing.

Failure to do so will result in severe damage to the electronic brake control.

1. Connect the machine/trailer to the tow vehicle.

2. Disconnect the trailer wiring plug

(a)

from the tow vehicle.

3. Pull the breakaway pin

(b)

out of the brake switch

(c)

(to activate the brakes)

and attempt to tow the machine/trailer at a very slow speed (less than 5 mph (8
km/hr)). When activated, a properly working breakaway system will cause
substantial drag on the trailer wheels and may even cause the trailer wheels to
lock.

4. Stop the tow vehicle.

This procedure continues on the next page.

wc_gr008470

wc_gr008471

WARNING

Personal injury hazard. A faulty breakaway system may lead to an accident and
personal injury if the machine/trailer breaks away.

Do not tow the machine/trailer if the breakaway system is faulty.

Summary of Contents for 5000620172

Page 1: ...Operator s Manual Hydronic Surface Heater E1100 E1100 DG Type E1100 E1100 DG Document 5200003474 Date 1115 Version 02 Language EN 5 2 0 0 0 0 3 4 7 4 ...

Page 2: ... distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property of their respective owners Manufacturer Wacker Neuson Production Americas LLC N92W15000 Anthony Avenue Menomonee Falls WI 53051 U S A Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 ...

Page 3: ...uctions described in this manual Wacker Neuson expressly reserves the right to make technical modifications even without notice which improve the performance or safety standards of its machines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the right to change any portion of this information without notice The illu...

Page 4: ...uson service center according to written instructions published by Wacker Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments or modifications may have the following consequences Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty ...

Page 5: ... 21 3 Lifting and Transporting 29 3 1 Lifting the Machine 29 3 2 Preparing the Machine for Transport on a Truck or Trailer 30 3 3 Transporting the Machine on a Truck or Trailer 31 3 4 Before Towing Checklist 32 3 5 Towing the Machine 33 3 6 Testing the Breakaway System Electric Brakes 34 4 Operation 36 4 1 Preparing the Machine for First Use 36 4 2 Breaking in the Engine 36 4 3 External Components...

Page 6: ...ries 68 5 1 Accessories 68 5 2 Expanding the Surface Heating Capacity 69 5 3 Expanded Operation using One SPP and One HHS 1101 71 5 4 Expanded Operation using One DPP and One HHS 2202 72 5 5 Using Heat Exchangers to Heat Air 73 5 6 Connecting a HX 100 Heat Exchanger 74 5 7 Connecting two HX 50 Heat Exchangers 76 6 Burner Setup 78 6 1 Setting Checking the Electrodes 81 6 2 Checking Replacing the Bu...

Page 7: ...nance 106 8 1 Periodic Maintenance Schedule 106 8 2 Checking the Engine Oil 107 8 3 Cleaning the Air Intake 108 8 4 Servicing the Air Cleaner 109 8 5 Replacing the Fuel Filter 111 8 6 Checking and Adjusting the Valve Clearances 112 8 7 Changing the Engine Oil 114 8 8 Cleaning the Oil Filter 115 9 Troubleshooting 117 9 1 Troubleshooting the Machine 117 10 Technical Data 119 10 1 Engine 119 10 2 Gen...

Page 8: ...er System Circuit 151 11 4 Circulation System Circuit 152 11 5 Rewind System Circuit 153 11 6 Trailer Plug Wiring Diagram 154 11 7 Trailer Junction Box Wiring Diagram 155 11 8 Trailer Lights and Brakes Wiring Diagram 156 11 9 Genset AC Wiring Diagram 157 11 10 Genset DC Wiring Diagram 158 ...

Page 9: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or serious injury from this type of hazard obey all safety messages that follow this signal word WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury f T...

Page 10: ...rmanently damage the machine or seriously injure the operator or other persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Using the machine to heat anything other than what is stated above Using the machine to pump anything other than the factory recommended Heat Transfer Fluid Using the generator if equipped to power anythin...

Page 11: ... hazards associated with it Operator qualifications Only trained personnel are permitted to start operate and shut down the machine They also must meet the following qualifications have received instruction on how to properly use the machine are familiar with required safety devices The machine must not be accessed or operated by children people impaired by alcohol or drugs Application area Be awa...

Page 12: ...ent PPE while operating this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear 1 4 Safety Guidelines for Lifting and Transporting the Machine When lifting the machine Make sure slings chains hooks ramps jacks forklifts cranes hoists and any other type of lifting device used is attached securely and has enough wei...

Page 13: ...operly inflated Only tow the machine when all trailer lights are functioning correctly Only tow the machine when the trailer s safety chains are connected to the towing vehicle in a crisscross pattern Maintain extra distance between the towing vehicle and other vehicles Avoid soft shoulders curbs and sudden lane changes Abide by all licensing requirements for your area If you have not driven a tow...

Page 14: ...el tank in a well ventilated area When using the machine Do not fill or drain the fuel tank near an open flame while smoking or while the machine is running Do not smoke when refueling the machine Do not use gasoline crankcase oil or any oil containing gasoline DANGER Exhaust gas from the burner contains carbon monoxide a deadly poison Exposure to carbon monoxide can kill you in minutes f Never ru...

Page 15: ...ou cannot see or smell If you can smell the generator exhaust you are breathing CO But even if you cannot smell the exhaust you could be breathing CO WARNING Electrocution hazard Generators present special hazards during operation and servicing These include the risk of electrocution or severe electrical shock Failure to follow the safety information below can result in severe injury or death f Re...

Page 16: ...ge of the tools and equipment attached to the genset must not exceed the load rating of the genset Do not operate the genset with wet hands Do not remove the radiator cap when the genset is running or is hot Refueling safety When adding fuel to the fuel tank Do not smoke Do not refuel a hot or running engine When adding fuel to the fuel tank Keep sparks flames electrical arcs and other sources of ...

Page 17: ...ments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain aware of the machine s moving parts Keep hands feet and loose clothing away from the machine s moving parts Re install the safety devices and guards after repair and maintenance procedures are complete Machine modifications When servicing or maintaining the machine Use onl...

Page 18: ... this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear In addition before servicing or maintaining the machine Tie back long hair Remove all jewelry including rings Maintenance guidelines When maintaining the machine Keep the fuel lines in good condition and properly connected Allow the burner to cool before ser...

Page 19: ...E 1100 Safety Information wc_si000628gb fm 19 Notes ...

Page 20: ...Labels E 1100 20 wc_si000629gb fm 2 Labels 2 1 Label Locations wc_gr009588 ...

Page 21: ...ocation 405 Fuel blend guide This label indicates the proper fuel blending requirements based upon power source and ambient temperature ranges Consult the Operator s Manual for more information 407 Turn the handle clockwise to engage the hose reel brake Turn the handle counterclockwise to release the hose reel brake CAUTION VORSICHT PRECAUCION PRECAUTION ...

Page 22: ... securing the machine during transport or storage 413 Heat Transfer Fluid level This label indicates the minimum and maximum levels for the Heat Transfer Fluid This label is located adjacent to the sight gauge on the Heat Transfer Fluid reservoir 414 Machine rating label This label indicates rat ing information for the machine 415 Weight mass label WARNING WARNUNG ADVERTENCIA AVERTISSEMENT 173199 ...

Page 23: ...ard Using a Hydronic Surface Heater indoors CAN KILL YOU IN MINUTES Generator and burner exhaust contains carbon monoxide This is a poison you cannot see or smell Never use inside an enclosed area even if doors and windows are open Only use outside away from windows doors and vents Read Operator s Manual before use 421 CAUTION This machine uses diesel fuel 176351 ...

Page 24: ...ove the pump switch to the ON position 7 Unlock the hose reel by turning the T handle counterclockwise 8 Unwind the hose and position it on the surface to be heated To shut down the machine O 1 Move the burner switch to the OFF position 2 Set the temperature controller to less than 40 C 104 F 3 Move the pump switch to the OFF position 4 Move the hose rewind switch to the ON position and rewind the...

Page 25: ...h 427 Do not reset Refer to Operator s Manual 428 429 VIN and Tire and Loading Information labels These manufacturer s labels display vehicle identification numbers and tire and loading information for the trailer 434 WARNING Do not engage trailer jack while transporting the machine Read the Operator s Manual for further instructions The weight of cargo should never exceed WARNING WARNUNG ADVERTEN...

Page 26: ...ARNING Electric shock hazard inside Disconnect electrical connections and read the Opera tor s Manual before opening this box 439 WARNING Electric shock hazard 445 WARNING The E stop button on the genset enclosure shuts down only the generator engine CAUTION VORSICHT ATENCION ATTENTION 183255 WARNING WARNING WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT ...

Page 27: ...enerator 3 1 Turn the key to the ON position I In cold conditions the glow plug lamp will illuminate Wait until this lamp goes off before continuing 3 2 Turn the key to the CRANK position II Release the key as soon as the engine starts 4 Move the circuit breaker switch to the ON position To shut down the generator set O 1 Move the burner pump and hose reel rewind switches to the OFF position 2 Mov...

Page 28: ...number is attached to each unit Please record the information found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model num ber item number revision number and serial number of the unit ...

Page 29: ...one of the lifting eyes a on the machine using hooks shackles and chains 2 Lift the machine a small distance 3 Check for stability If necessary lower the machine reposition the lifting device and lift the machine a small distance again 4 Continue lifting the machine as necessary WARNING Crushing hazard You may be crushed if the lifting devices fail f Never stand under or get onto the machine while...

Page 30: ...r trailer are chocked during the loading process Check that the transport vehicle or trailer is clean and free of grease oil ice and other loose material If the machine is mounted to a trailer check that the jackstand or other transport block piece of wood or other similar material is available to support the trailer tongue during transporting Do not use the machine s trailer jack to support the t...

Page 31: ...operly rated ramps or docks NOTICE Do not use the trailer jack to support the machine during transport 2 If desired remove the bolts a and pull out the trailer tongue c 3 Rotate the tongue to a vertical position and insert the tube into the bracket 4 Reinstall the bolts e to secure the tongue in a vertical position 5 Rotate the trailer jack b to the horizontal position 6 Secure the machine to the ...

Page 32: ...els Check that all lug nuts are in place and are properly torqued Check the tread wear of the tires Check that the tires are inflated to the proper air pressure Trailer operation Test the function of breakaway system See topic Testing the Breakaway System Battery and Brakes Check that the directional and running lights on the trailer function correctly Check that the safety chains of the trailer a...

Page 33: ...pic Stopping and Packing Up the Machine 3 Adjust the amount of fuel in the machine to approximately 70 capacity to avoid fuel spillage 4 Complete the Before Towing Checklist See topic Before Towing Checklist 5 Connect the machine to the towing vehicle 6 Rotate the trailer jack to a horizontal position 7 Tow the machine as needed WARNING Risk of severe injury or death Improperly torqued lug nuts ca...

Page 34: ...chine trailer to the tow vehicle 2 Disconnect the trailer wiring plug a from the tow vehicle 3 Pull the breakaway pin b out of the brake switch c to activate the brakes and attempt to tow the machine trailer at a very slow speed less than 5 mph 8 km hr When activated a properly working breakaway system will cause substantial drag on the trailer wheels and may even cause the trailer wheels to lock ...

Page 35: ... or recharge the breakaway battery 6 If 12 14 VDC was measured but the brakes did not function there is a wiring or mechanical fault with the brakes Repair any faults before towing 7 If the brakes function properly a Reconnect the wires to the breakaway battery b Reinstall the cover to the battery box a Reinstall the breakaway pin b into the brake switch b Connect the trailer wiring plug to the to...

Page 36: ... Attach component parts not already attached 5 Add fluids as needed and applicable such as fuel and engine oil 6 Move the machine to its operating location 7 Break in the engine according to the manufacturer s instructions 4 2 Breaking in the Engine On new or reconditioned engines immediately after the first 25 hours of operation also known as the break in period perform the following procedures C...

Page 37: ...ng terminal 10 Burner access door 2 Tie down 11 Genset access door 3 Fuel tank 12 Junction box 4 Fuel cap 13 Trailer brake battery 5 Performance monitoring light 14 Genset fresh air intake 6 Hose reel access door 15 Genset engine exhaust sack 7 Genset enclosure 16 Burner exhaust stack 8 Jack stand 17 Terminal strip access panel 9 Lifting bail 18 Battery ...

Page 38: ...gr008711 a b c f j k l m h g n i d e Ref Description Ref Description a Duplex receptacle h Pressure gauge b Control panel i Temperature gauge c Low level shut down device j Hose reel d Fuel filter k Operator s manual holder e Burner l Foot switch storage location f Flow indicator m Hose reel brake T handle g Heat Transfer Fluid HTF reser voir gauge n Genset engine start stop key switch ...

Page 39: ...ault indicator Indicates burner faults e HTF fill ON OFF switch Overrides the Low Level Fault mode to enable HTF filling procedures f Pump ON OFF switch Controls power to the pump g Hose rewind ON OFF switch Controls power to the hose rewind motor h Burner ON OFF switch Controls power to the burner i Temperature controller Allows the user to control the HTF target application temperature Shows the...

Page 40: ...ation 4 5 2 Check fuel level 4 6 4 7 3 Position the machine At the job site 4 9 4 Start the genset engine OR 4 Connect power 4 12 4 13 5 Perform pre starting checks 4 11 6 Power up the machine 4 14 7 Run the machine a Preheat the HTF if necessary 4 16 b Initiate HTF flow 4 17 c Unwind and position the hoses 4 19 4 20 d Monitor the operating parameters 4 21 e Adjust the burner if necessary Burner S...

Page 41: ...chine is cool Procedure The Heat Transfer Fluid HTF level must be between the marks on the sightglass c If low If the HTF level is low HTF must be added Filling the HTF reservoir requires electric power to the machine and knowledge of the machine s operation Familiarize yourself with the function of the machine s controls then see topic Filling the HTF Reservoir for detailed instructions ...

Page 42: ...aining water or dirt will damage the fuel system Consult the engine owner s manual for complete fuel specifications Fuel Blend Guide Lowest expected ambient temperature F C Generator powered Shore powered Below 5 15 50 50 blend of 2 diesel and 1 diesel plus additives OR 50 50 blend 2 diesel and K1 kerosene plus additives 100 1 diesel plus additives OR 100 K1 kerosene plus additives 5 to 25 15 to 4...

Page 43: ...achine s fuel tank 1 Lift the lever a on the fuel cap 2 Rotate the lever counterclockwise until it stops 3 Remove the fuel cap from the tank 4 Fill the tank with the appropriate grade of fuel for the weather conditions until the gauge b reads full Leave room within the tank for possible fuel expansion 5 Reinstall the fuel cap wc_gr008446 a wc_gr008447 wc_gr008448 b wc_gr008721 CAUTION Fire and hea...

Page 44: ...close to any combustible material or flammable vapor So that all of the machine s access doors panels may be accessed So that HTF hoses do not pose tripping hazards and so the HTF hoses cannot be damaged by machines or other equipment on the job site This procedure continues on the next page DANGER Asphyxiation hazard Exhaust gas from the burner contains carbon monoxide a deadly poison you cannot ...

Page 45: ... Procedure Perform the following procedure to position the machine 1 Place the machine near the application area a on solid stable and level ground 2 For machines with trailers install chocks b under the wheels Result The machine is now properly positioned wc_gr008712 b ...

Page 46: ... gauge a f Check the fuel level Fuel quick connects b f Check that the quick con nect couplings are secure Heat Transfer Fluid HTF System HTF sight gauge c f Check that there is an ade quate amount of HTF in the reservoir NOTICE Starting the machine with low HTF will damage the pumps HTF Hose connections f Check that all HTF hose quick connects are secure b wc_gr008714 a wc_gr008715 d ...

Page 47: ...ered up Hydronic heater f f Inspect for signs of exhaust leaks See topic Inspecting Replacing the Rope Gasket Suction valve 2 f Check that suction valve 2 is opened Genset Engine Engine oil f Check the engine oil level Add oil as needed wc_gr008059 f wc_gr008716 2 wc_gr008702 ...

Page 48: ...key to the ON position I The following will occur The battery charge lamp d will illuminate The oil pressure warning lamp e will illuminate The engine temperature lamp f will illuminate if the engine is too hot If this is the case turn off the engine and rectify the problem before continuing In cold conditions the glow plug lamp g will illuminate Wait until this lamp goes off before continuing Thi...

Page 49: ... CRANK position II Release the key as soon as the engine starts The following will occur The key will return to the ON position I The battery charge lamp d will turn off The oil pressure warning lamp e will turn off The engine run lamp e will illuminate Result The genset engine is now running ...

Page 50: ...e 10 gauge extension cords for lengths up to 30 m 100 ft Procedure Follow the procedure below to connect power to the machine 1 Move the circuit breaker switch a to the OFF position 2 Connect the main power cord b to a properly rated power source or to the generator if included Result Power has now been connected The machine is ready for pre starting checks WARNING Fire hazard and electric shock h...

Page 51: ...hat the indicator light of the GFCI e is off Press the RESET button of the GFCI if its indicator light is ON 5 Check that the low level fault indicator light c is OFF If this light is ON add Heat Transfer Fluid HTF to the reservoir See Topic Filling the HTF Reservoir 6 Check that the displays of the temperature controller d illuminate If the displays of the temperature controller do not illuminate...

Page 52: ...o 100 F 40 C This is the set point temperature 2 Move the burner ON OFF switch b to the ON position The following sequence occurs a The burner motor starts after a 5 second delay b The burner fires after a 15 second delay c The burner will operate with little or no visible exhaust smoke until the HTF reaches 100 F 40 C the set point temperature at which time the burner will stop firing d The burne...

Page 53: ...7 bar after only a second or two of operation there is a problem Shut down the machine and rectify the problem before continuing Once flow is established pressure should be 125 140 psi 8 6 9 6 bar When the HTF is warm operating pressure should be 90 110 psi 6 2 7 6 bar 3 Check the HTF flow indicator c The flow indicator should be spinning If it is not there is a problem Shut down the machine and r...

Page 54: ...application area See topic Hose Spacing Guidelines for hose spacing recommendations based on application Result The hose is now positioned and the machine is operating NOTICE The machine must be periodically monitored during operation to ensure system efficiency See topic Monitoring the Operating Parameters CAUTION Burn hazard The hoses and components of the plumbing system may be very hot Hot hos...

Page 55: ...on cover the hoses with a plastic vapor barrier and two layers of Red Wave insulated blankets For concrete curing cover the concrete with plastic place the hoses on top of the plastic then cover the hoses with two layers of Red Wave insulated blankets The hoses may be positioned vertically along concrete framing walls for curing applications Contact Wacker Neuson Application Support for more infor...

Page 56: ...F operating pressure Operating pressure 90 110 psi If operating pressure is higher than 110 psi check for kinked hoses If operating pressure is less that 90 psi check HTF level HTF return temperature The HTF return temperature tells you how much heat is being transferred It can also tell you when a thawing pro cess is complete as very little heat will be transferred at that point Consult Wacker Ne...

Page 57: ... place it on a firm flat and dry surface 3 Move the hose rewind ON OFF switch c to the ON position Note The rewind motor will start but will not rotate the hose reel until the clutch is engaged 4 Press down on the foot pedal to engage the clutch The hose reel will rotate 5 Guide the hose evenly onto the hose reel as it rotates This procedure continues on the next page CAUTION Burn hazard The hoses...

Page 58: ... foot pedal to disengage the clutch before reaching the hose end 7 Manually wind the remainder of the hose onto the reel 8 Engage the hose reel brake by turning the T handle a clockwise 9 Return the foot pedal b to its storage location 10 Turn off the pump Result The hoses are now wound onto the hose reel and the machine is ready to be shut down See topic Shutting Down the Machine ...

Page 59: ...ses 3 Move the burner ON OFF switch a to the OFF position 4 Move the pump ON OFF switch b to the OFF position 5 Move the circuit breaker ON OFF switches c to the OFF position The machine is now shut down and ready to be packed up Packing up the machine Perform the following procedure to pack up the machine 1 Disconnect and store all accessories 2 Close and lock all doors Result The machine is now ...

Page 60: ...n both the male a and female b couplings before and after each use 2 Push and hold the locking collar c on the female coupling b down 3 Insert the male coupling a 4 Release the locking collar to lock Cleaning Instructions Follow the instructions below when cleaning the quick connect couplings 1 Rinse each coupling with clean water before and after each use Note Be sure that each coupling is free o...

Page 61: ...at will trigger the low level shut down device to stop the machine s function if the HTF falls below the minimum operational capacity During a low HTF level condition the following occurs The control panel low level fault light illuminates Power is cut to the burner Power is cut to the pumps The low level shut down device LOW WATER light illuminates Resetting a low HTF fault Follow the procedure b...

Page 62: ...nds the LOW WATER light will go out the POWER light will stay on The low HTF level indicator will go out Power will be returned to the pumps Power will be returned to the burner 8 Move the pump ON OFF switch to the ON position and continue to fill the HTF reservoir until the HTF level is between the two marks on the HTF reservoir sightglass NOTICE Do not overfill the HTF reservoir Doing so may dam...

Page 63: ... circuit between the two terminals labeled T of the burner control This is the call for heat The burner control enters the valve on delay state The valve on delay state lasts 15 seconds During this state Power is sent to the burner motor Power is sent to the electrodes If the cad cell detects flame anytime during the valve on delay state the burner control goes into the lockout state Trial for ign...

Page 64: ...psed During this state The fuel shut off valve is open energized Pressurized fuel atomizes at the burner nozzle The flame is monitored by the cad cell When the setpoint is reached call for heat satisfied the burner control enters the burner motor off delay state If the flame is lost during the run state The burner control enters the recycle mode Burner motor off delay The burner motor off delay st...

Page 65: ... clear the soft lockout fault so a restart can be attempted press and release the reset button Note After the third attempt to manually clear the lockout fault the burner control will enter the hard lockout mode To clear the hard lockout press and hold the reset button for 15 seconds wc_gr007665 Yellow pump prime Green flame recycle Red Reset button lockout State Action or Function Recycle The bur...

Page 66: ...lve Use a suitable container to collect the purged oil 2 Set the temperature controller so there is a call for heat 3 After the burner starts press and hold the reset button for 15 seconds until the yellow light turns on then release the reset button The yellow light will turn off the burner control pow ers down the burner and the burner will then start up again At burner startup press and release...

Page 67: ...ocedure below to reduce the load on the generator when operating at or above elevations of 1524 m 5000 ft asl 1 Remove the bolts a on the E stop panel 2 Carefully pull the panel away from the enclosure a small distance to allow access to the E stop switch b mounted in the panel 3 Push the release tab c in the direction of the arrow to detach the switch then remove the panel 4 Twist and remove the ...

Page 68: ... following Wacker Neuson accessories are available For compatibiltiy and configuration information continue reading Ref Description Ref Description a Hose Handling System Models 1101 and 2202 f 1 2 Adapter b Heat Exchanger HX 50 g 2 1 Adapter c Heat Exchanger HX 100 h Accessory hoses e Insulation blanket i Single Pump Pack SPP or Dual Pump Pack DPP ...

Page 69: ...euson Single Pump Pack SPP is used with the HHS 1101 The Wacker Neuson Dual Pump Pack DPP is used with the HHS 2202 The typical configurations are shown below Estimated capacities The E 1100 is capable of the following when utilizing the expansion configurations illustrated below Option 1 E 1100 combined with one HHS 1101 a and one SPP b For detailed information see topic Expanded Operation Using ...

Page 70: ...sories E 1100 70 wc_tx001844gb fm Option 2 E 1100 combined with one HHS 2202 a one DPP b and one 1 2 Adapter c For detailed information see topic Expanded Operation Using One DPP and One HHS 2202 wc_gr008455 ...

Page 71: ... the hose a from the E 1100 hose reel within the application area 3 Unwind and position the hose b from the HHS 1101 c within the application area Place the HHS 1101 frame in a safe place 4 Connect the male quick connect QC of hose b to the accessory return port d of the E 1100 5 Connect the female QC of hose b to the male supply port of the SPP e 6 Connect the leader hose of the SPP to the access...

Page 72: ... within the application area 3 Unwind and position the hose loops b and c from the HHS 2202 d within the application area Place the HHS 2202 frame in a safe place 4 Connect the female quick connects QC of hoses b and c to the male ports of the DPP e 5 Connect the male QC of hoses b and c to the female ports of the 2 1 adapter h 6 Connect 2 1 adapter h to the accessory drain port i 7 Connect the le...

Page 73: ...r more information contact Wacker Neuson Application Support Configuration requirements In order to connect Heat Exchangers to the machine additional accessories are required to support the additional load on the machine s systems NOTICE Use caution when adding accessories failure to adhere to these requirements will damage your machine For more information regarding setup and connection of these ...

Page 74: ...m 250 ft Maximum run at maximum rise 215 m 707 ft Note The farther the HX is positioned from the parent machine the more heat will be lost through the hose This may affect HX performance Procedure Perform the procedure below to connect the Heat Exchanger to the machine 1 Stop the parent machine temporarily 2 Position the Heat Exchanger within the space to be heated This procedure continues on the ...

Page 75: ...and return hoses 7 Connect the Heat Exchanger to the appropriate electrical source NOTICE Only turn on the pump when the Heat Exchanger is connected Turning on the pump when the Heat Exchanger is not connected will cause excess system pressure which will damage the pump 8 Start the E 1100 and operate it with the temperature controller set to 80 C 9 Turn on the Heat Exchanger and adjust its thermos...

Page 76: ...bove machine 76 m 250 ft Maximum run at maximum rise 215 m 707 ft Note The farther the HX is positioned from the parent machine the more heat will be lost through the hose This may affect HX performance Procedure Perform the procedure below to connect the Heat Exchangers to the machine 1 Stop the parent machine temporarily 2 Position the Heat Exchangers within the space to be heated This procedure...

Page 77: ...return hoses e to the 2 1 adapter f 8 Insulate the supply and return hoses 9 Connect the Heat Exchangers to the appropriate electrical source NOTICE Only turn on the pump when the Heat Exchangers are connected Turning on the pump when the Heat Exchangers are not connected will cause excess system pressure which will damage the pump 10 Start the E 1100 and operate it with the temperature controller...

Page 78: ...neral hand tools Mandates Adjustments must be made so that the machine conforms to the requirements of local state and federal codes and authorities Adjustments shall be made at the job site This procedure continues on the next page Head Firing rate L hr gph Nozzle size Fuel pressure bar psi Air band setting Air shutter L1 3 4 0 90 0 65 60 A 12 4 180 2 4 Fuel Blend Guide Lowest expected ambient te...

Page 79: ...1 Setting Checking the Electrodes 3 Check the burner nozzle See topic 6 2 Checking Replacing the Nozzle 4 Check set the Z distance See topic 6 3 Setting the Z Distance 5 Set the air settings See topic 6 4 Adjusting the Air Settings 6 Start the machine and the burner 7 Check set the fuel pressure See topic 6 5 Setting the Fuel Pressure 8 Conduct a smoke spot test Follow the smoke spot tester manufa...

Page 80: ...ines below Use the access hole in the exhaust stack Take several samples as the heater warms Take the final sample just before the heater reaches 71 C 160 F 10 Re adjust the air setting s if necessary until the smoke spot test and combustion analysis are within the following parameters O2 content 4 6 Smoke spot 1 or less Result The procedure to set up the burner is now complete ...

Page 81: ...er supplies feeding the machine 2 Loosen the copper fuel line a between the fuel pump and the burner housing 3 Remove the spline nut b that is seated against the escutcheon plate 4 Loosen tabs c and open the igniter cover 5 Maneuver the nozzle assembly d up and out of the burner 6 Disconnect the wiring e from the fuel preheater This procedure continues on the next page wc_gr008521 a b wc_gr008523 ...

Page 82: ...des 9 After the electrodes are set reinstall the turbulator assembly 10 Reconnect the preheater wiring 11 Reinstall the nozzle assembly into the burner Result The electrodes have now been checked adjusted Ref Description Gap distance h Electrode tip to electrode tip 5 32 in 4 mm i Nozzle center to electrode tip 5 16 in 7 5 mm j Nozzle end to electrode tip end 1 16 in 1 5 mm wc_gr008520 f ...

Page 83: ... the power supplies feeding the machine 2 Loosen the copper fuel line a from the burner housing 3 Remove the spline nut b that is seated against the escutcheon plate 4 Loosen tabs c and open the igniter cover 5 Maneuver the nozzle electrode assembly d up and out of the burner 6 Disconnect the wiring e from the fuel preheater This procedure continues on the next page wc_gr008521 a b wc_gr008523 c w...

Page 84: ...burner nozzle from the burner tube and install a new burner nozzle Note Do not use thread sealant on the threads of the nozzle 9 After the nozzle is installed reinstall the turbulator assembly 10 Reconnect the preheater wiring 11 Reinstall the nozzle electrode assembly into the burner Result The burner nozzle has now been replaced wc_gr008520 f wc_gr005544 ...

Page 85: ...ex head screw e 4 Butt up the T501 gauge or a ruler to the leading edge of the head d 5 Slide the head in or out as needed so that the C mark c of the T501 gauge aligns with the outside edge of the conical shaped shroud Or adjust the distance from the leading edge of the head to the outside edge of the conical shaped shroud to be 44 5 mm 1 3 4 in 6 Tighten the hex screw e 7 Tighten the spline nut ...

Page 86: ...r settings increases efficiency and lowers stack temperature but may cause soot build up rich mixture Procedure Follow the procedure below to adjust the air settings 1 Initial setting of the air damper should be performed with the machine shut down 2 Loosen the air band locking screw a and the air shutter locking screw b 3 Using the band position pointer c to determine position move the air band t...

Page 87: ...the bleeder valve a from the fuel pump 3 Insert the gauge in place of the bleeder valve 4 If your machine has a generator start it 5 Move the Burner ON OFF switch to the ON position The burner will go through a pre purge cycle Monitor and make adjustments during the pre purge cycle 6 Turn the adjusting screw b clockwise to increase fuel pressure counterclockwise to decrease fuel pressure Result Th...

Page 88: ...o assist in reconnecting 4 Disconnect all wires coming from the snap switch cable c Note The snap switch cable is a large black insulated wire that enters the electri cal enclosure from the rear 5 Disconnect all wires coming from the burner cable d Note The burner cable is a large black insulated wire that enters the electrical enclosure from the left side 6 Remove the screws that secure the burne...

Page 89: ... to install the burner 1 Position the burner inside the machine and secure it to the hydronic heater 2 Connect fuel lines a at the quick connects 3 Connect all wires coming from the burner cable d 4 Connect all wires coming from the snap switch cable c 5 Install the primary control b Result The procedure to install the burner is now complete wc_gr008524 a b ...

Page 90: ...nd tagged 7 2 Periodic Maintenance Schedule The table below lists basic machine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require special training and equipment Refer to the generator manufacturer s operation manual for generator maintenance procedures WARNING A poorly maintained machine can malfunction causing injurie...

Page 91: ... and drain if necessary See Checking Draining the Containment Skid Remove rags containers or other debris from the cabinet Nothing should be stored inside the machine Inspect electrical cords connections Check adjust burner air setting Check HTF level Fill if necessary 3 Check adjust fuel pressure Check adjust electrodes Replace burner nozzle Clean HTF strainer Replace fuel filter Lubricate hose r...

Page 92: ...ts Fluid leaks Restricted air flow in the exhaust compartment Problems with the trailer refer to topic Maintaining the Trailer Internal inspection Open the access doors on both sides of the machine Check for Damage to control panel switches or customer connections Loose or missing fasteners Loose or missing parts Loose or damaged hoses Fluid leaks Rags containers or other debris inside the cabinet...

Page 93: ...ce any damaged components 4 Repair any leaks Fuel System Burner 1 Inspect all fuel hoses and connections for leaks and or damage 2 Inspect the fuel filter and associated fuel hoses for leaks and or damage 3 Repair replace any damaged hoses pipes or connectors 4 Repair any leaks Fuel tank 1 Inspect all fuel hoses running into and out of the fuel tank for leaks and or damage 2 Repair replace any dam...

Page 94: ...rtion of the hose and clamp locking pliers on either side of the damaged portion 3 Cut away the damaged portion of the hose a using a utility knife or similar tool 4 Install a ferrule b on each end of the freshly cut hose 5 Insert a nipple c into one of the ferrules NOTICE Do not use petroleum to lubricate the nipple If lubrication is needed use HTF 6 Insert the free end of the nipple into the sec...

Page 95: ...b fm 95 E 1100 Maintenance Continued from the previous page 7 Use a Wacker Neuson brand hose crimper e to crimp both ferrules 8 Rotate the hose 90 degrees and crimp both ferrules again The procedure is now complete ...

Page 96: ...all access covers 2 Inspect control panel and associated electrical cords for wear and or damage 3 Inspect pump and associated electrical cords for wear and or damage 4 Inspect hose reel and associated electrical cords for wear and or damage 5 Inspect burner and associated electrical cords for wear and or damage 6 Repair replace any worn or damaged cords Refer to your Parts Book for replacement pa...

Page 97: ...n 3 Locate the fill hose under the hose reel 4 Clean the fill hose and place the open end into a container full of HTF 5 Move valve 2 to the fill position valve handle pointing up 6 Move the HTF fill switch a to the ON position HTF will flow from the supply container to the machine Watch the HTF reservoir sightglass When the HTF level is between the MIN and MAX move the HTF fill switch to the OFF ...

Page 98: ... environmental protection laws 1 Loosen but do not remove the top screw a Note There is a second screw b under the canister c Hold this screw while loosening the screw a 2 Tap on screw a with a hammer to release the gasket seal 3 Remove the canister c by removing screw a support the canister while doing so 4 Dispose of the HTF that remains in the canister 5 Remove the gasket d from the canister Re...

Page 99: ...replace it if it is damaged 2 To ensure strainer gasket f placement install the canister b over the strainer basket c 3 Install the gasket d to the canister 4 Install the strainer housing including strainer basket c into the machine using the screw a and screw b Result The HTF strainer is now clean and ready for operation ...

Page 100: ... spills Dispose of this fuel in accordance with local environmental regulations 4 Remove the bolt d from the top of the canister cap and remove the canister cap 5 Remove the fuel filter e and the gasket f 6 Clean the inside of the canister Installation procedure Follow the procedure below to install the fuel filter 1 Install a new gasket to the canister 2 Install a new fuel filter into the caniste...

Page 101: ...e Perform the procedure below to lubricate the hose reel system 1 Disconnect electric power from the machine 2 Apply low temperature bearing grease with several pumps from a grease gun to each bearing a 3 Lightly apply a low temperature lubricating oil to the chain b Result The hose reel system has now been lubricated wc_gr007823 b ...

Page 102: ...storage 1 Fill fuel tank with stabilized fuel and operate the burner for at least fifteen minutes to ensure circulation through entire fuel system Any brand of fuel stabilizer is acceptable 2 Allow heater to cool sufficiently Cover the chimney and the burner with plastic wrap or other waterproof material This will prevent corrosive moisture build up and blockages caused by animal nests 3 Shut and ...

Page 103: ... Clean all outside surfaces Heater and burner Remove protective coverings from chimney and burner Remove any carbon buildup from the heater and burner assemblies Replace the burner nozzle or orifice Verify burner electrode position Controls and wiring Inspect all wires for damage corrosion or wear Replace damaged wiring Inspect all electrical components for damage corrosion or wear Replace damaged...

Page 104: ... to improve cold weather starting Precautions Observe the following precautions to prevent serious damage to the electrical system Do not disconnect the battery while the machine is running Do not attempt to run the machine without a battery Do not attempt to jump start the machine In the event that the machine has a discharged battery either replace the battery with a fully charged battery or cha...

Page 105: ...ghi_tx001153gb fm 105 E 1100 Maintenance ...

Page 106: ...re special training and equipment Refer to the genset manufacturer s manual for additional information Task Interval hours of service Daily Monthly Quarterly 8 15 250 500 Check oil 3 Check clean air intake area 3 Change engine oil 3 Check adjust valve clearances Replace fuel filter Service the battery Clean replace air filter element Clean oil filter 3 Use whichever comes first calendar time or se...

Page 107: ...pstick 3 If necessary add oil so that the oil level reaches the max mark 4 Reinstall the dipstick Result The engine oil level has been checked WARNING Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time f Take steps to avoid inhaling or ingesting used engine oil f Wash skin ...

Page 108: ...intenance E 1100 HSH 350 8 3 Cleaning the Air Intake Requirements Engine stopped Engine cooled Procedure 1 Open the generator access door 2 Clean the area around the air intake a Result The air intake has been cleaned wc_gr009555 a ...

Page 109: ...e off air cleaner element c 3 Clean the filter compartment and the cover Dirt and other foreign debris must not be allowed to enter the engine s air inlet points 4 The filter element should either be replaced or depending upon the degree of contamination cleaned or checked as indicated below Dry Contamination Use compressed air to blow through the filter element from the inside outwards until no f...

Page 110: ...r element s gasket surface d for damage 6 Check the filter element for damage by holding it inclined towards the light or by shining a light source through it NOTICE If there is the slightest damage to the filter do not re use 7 Re assemble the filter element in reverse order Result The air cleaner has been serviced wc_gr009558 d ...

Page 111: ...he injection system Procedure Perform the procedure below to replace the fuel filter 1 Open the generator access door 2 Loosen the Allen head bolt a and remove the filter from the mount 3 Loosen the hose clamp b and remove the hoses from both ends of the filter 4 Install a new filter c 5 Tighten the hose clamps b and re mount the filter 6 Tighten the hexagon screw a 7 Close the generator access do...

Page 112: ...contamination adhering to the cylinder head cover c 3 Remove the screws d and take off the cylinder head cover c with gasket e 4 Remove the rubber cap f from the inspection hole cover 5 Turn the engine over in the normal direction of rotation until the valves are in the overlap position exhaust valve not yet closed inlet valve starts to open 6 Turn the crankshaft through 360 in the normal directio...

Page 113: ...sen screw h and turn the hexagon nut i until the feeler gauge can be pulled through with just slight resistance when the screw h is retightened 9 Install a new gasket e 10 Reinstall the cylinder head cover 11 Reinstall parts previously removed Note Be sure to replace the rubber cap f 12 Briefly test run the engine and check the cover for leaks Result The valve clearances have been adjusted wc_gr00...

Page 114: ...n stop the engine 2 Place a collection container below the oil drain a 3 Open the generator access door 4 Open the drain valve b and allow the oil to drain completely 5 Close the drain valve b 6 Add engine oil NOTICE Refer to the manufacturer s documentation for oil specifications 7 Close the generator access door Result The engine oil has been changed WARNING Most used oil contains small amounts ...

Page 115: ...edure Perform the procedure below to clean the oil filter 1 Loosen the filter screw a and pull the oil filter b out of its housing This procedure continues on the next page WARNING Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time f Take steps to avoid inhaling or ingestin...

Page 116: ... Replace any gaskets that are worn or damaged Note Lightly oil new gaskets before installing 4 Lightly oil the gaskets b and reinstall the oil filter press until limit stop 5 Inspect the outer edge of the filter to ensure the tension springs are close to the oil filter on both ends c 6 Check the engine oil level and add oil if necessary Result The oil filter has been cleaned wc_gr009567 b c ...

Page 117: ...does not ignite There is no fuel Fill fuel tank The burner nozzle is dam aged or worn Replace the burner nozzle The electrodes are defec tive Replace the electrodes The cadmium cell is mal functioning Replace the cadmium cell The burner primary control is malfunctioning Replace the burner primary control The burner starts and the flame ignites but the unit locks out The fuel pressure is set incorr...

Page 118: ...ow level cutoff control is reset low level indicator light must be OFF The HTF temperature is below 26 C 15 F Warm the HTF and hoses before starting machine see topic Preheating the Heat Transfer Fluid HTF in this manual Hose rewind does not work The hose reel brake is not fully released Fully release the hose reel brake The motor temperature is below nominal value 18 C 0 F Warm the enclosure by r...

Page 119: ... stroke air cooled diesel engine Engine Make Hatz Engine Model 1B 30 Max rated power at rated speed kW Hp 5 0 6 8 3600 rpm Displacement cm in 347 21 2 Operating speed rpm 3500 Engine Speed idle rpm 1600 100 Valve Clearance cold Intake and exhaust mm in 0 10 0 004 Air Cleaner type Dry Pleated Paper Element Engine Lubrication oil grade CD CE CF CG Rated Engine Oil Capacity L oz 1 1 37 Fuel type No 2...

Page 120: ...A 28 Excitation type Capacitor brushless Insulation type Class H Drive type Belt Breaker size A 30 Speed no load rpm 3600 GAWR Gross Axle Weight Rating kg lb 1588 3500 Wheel diameter mm in 330 13 Tire code ST185 80D13L Tire pressure kPa psi 448 65 Lug nut torque Nm ft lbs 102 75 GVWR Gross Vehicle Weight Rating kg lb 1479 3300 Brake type Electric Maximum towing speed km h m h 72 45 ...

Page 121: ... 75 X 80 A Burner nozzle SN 1537 and above gph X deg 0 65 X 60 A Burner fuel pressure kPa psi 1241 180 Fuel input kW 36 Heater efficiency 87 Pump L hr gph 1003 265 Run time hr 115 Hose pressure bar psi 4 83 6 21 70 90 Standard thaw capacity m2 ft2 102 204 1100 2200 Expanded thaw capacity m2 ft2 204 306 2200 3300 Standard cure capacity m2 ft2 204 2200 Expanded cure capacity m2 ft2 612 6600 Standard...

Page 122: ...Technical Data E 1100 122 wc_td000476gb fm 10 5 Dimensions cm in wc_gr008706 ...

Page 123: ...and MI 48674 USA Customer Information Number 800 258 2436 SDSQuestion dow com EMERGENCY TELEPHONE NUMBER 24 Hour Emergency Contact 989 636 4400 Local Emergency Contact 989 636 4400 2 Hazards Identification Emergency Overview Color Yellow to green Physical State Liquid Odor Characteristic Hazards of product No significant immediate hazards for emergency response are known OSHA Hazard Communication ...

Page 124: ...efer to Section 8 for specific personal protective equipment 5 Fire Fighting Measures Extinguishing Media To extinguish combustible residues of this product use water fog carbon dioxide dry chemical or foam Fire Fighting Procedures Keep people away Isolate fire and deny unnecessary entry Use water spray to cool fire exposed containers and fire affected zone until fire is out and danger of reigniti...

Page 125: ...ferred glove barrier materials include Butyl rubber Natural rubber latex Neoprene Nitrile butadiene rubber nitrile or NBR Polyethylene Ethyl vinyl alcohol laminate EVAL Polyvinyl alcohol PVA Polyvinyl chloride PVC or vinyl NOTICE The selection of a specific glove for a particular application and duration of use in a workplace should also take into account all relevant workplace factors such as but...

Page 126: ...on Temperature No test data available Partition coefficient n octanol water log Pow No data available for this product Evaporation Rate Butyl Acetate 1 0 5 Estimated Kinematic Viscosity 6 3 cSt Literature 10 Stability and Reactivity Stability Instability Thermally stable at recommended temperatures and pressures Conditions to Avoid Some components of this product can decompose at elevated temperat...

Page 127: ...al Information ENVIRONMENTAL FATE Movement Partitioning For the major component s Bioconcentration potential is low BCF less than 100 or log Pow less than 3 Potential for mobility in soil is very high Koc between 0 and 50 Persistence and Degradability For the major component s Material is readily biodegradable Passes OECD test s for ready biodegradability ECOTOXICITY For the major component s Mate...

Page 128: ... Reactive Hazard No Sudden Release of Pressure Hazard No Superfund Amendments and Reauthorization Act of 1986 Title III Emergency Planning and Community Right to Know Act of 1986 Section 313 To the best of our knowledge this product does not contain chemicals at levels which require reporting under this statute Pennsylvania Worker and Community Right To Know Act Pennsylvania Hazardous Substances L...

Page 129: ...nvironmental Exposure Level HAZ_DES Hazard Designation Action Level A value set by OSHA that is lower than the PEL which will trigger the need for activities such as exposure monitoring and medical surveillance if exceeded The Dow Chemical Company urges each customer or recipient of this M SDS to study it carefully and consult appropriate expertise as necessary or appropriate to become aware of an...

Page 130: ...3 TAP TWICE THE VALUE OF THE GREEN NUMBER SHOULD READ ZERO X 2 PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 4 5 PRESS AND HOLD RELEASE WHEN P IS DISPLAYED 1 PRESS AND HOLD RELEASE WHEN LoC IS DISPLAYED 8 TAP REPEATEDLY UNTIL THE VALUE CORRESPONDS TO THE GUIDE BELOW 7 TAP ONCE THE GREEN NUMBERS WILL BEGIN FLASHING 6 TAP REPEATEDLY UNTIL HYS IS DISPLAYED PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 9 ...

Page 131: ...heat 50 Arctic Bear XHD HD models 50 FUJI PXR 4 LOW TEMPERATURE LIMIT ADJUSTING 2 TAP ONCE THE GREEN NUMBER WILL BEGIN FLASHING X 1 3 TAP TWICE THE VALUE OF THE GREEN NUMBER SHOULD READ ZERO X 2 PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 4 SEL 1 PRESS AND HOLD RELEASE WHEN LoC IS DISPLAYED PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 9 C1 C2 AL1 AL3 AL2 PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS ...

Page 132: ...2200 S3000 E3000 Pureheat 180 Arctic Bear XHD HD models 210 FUJI PXR 4 HIGH TEMPERATURE LIMIT ADJUSTING 2 TAP ONCE THE GREEN NUMBER WILL BEGIN FLASHING X 1 3 TAP TWICE THE VALUE OF THE GREEN NUMBER SHOULD READ ZERO X 2 PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 4 1 PRESS AND HOLD RELEASE WHEN LoC IS DISPLAYED PRESS HOLD UNTIL THE NORMAL DISPLAY APPEARS 9 PRESS HOLD UNTIL THE NORMAL DISPLAY APPEAR...

Page 133: ...wc_tx001673gb fm 133 Fuji Temperature Controller ...

Page 134: ...wc_tx001673gb fm 134 Fuji Temperature Controller ...

Page 135: ...gulation 49 CFR 575 requires trailer manufacturers to include certain tire information in the Owner s Manuals for the trailers they manufacture This regulation requires that the information be in the English language This chapter includes all the information required by Federal Regulation 49 CFR 575 ...

Page 136: ...forward half of the left road side of the unit This FHUWLILFDWLRQ 9 1 ODEHO ZLOO LQGLFDWH WKH WUDLOHU V URVV 9HKLFOH HLJKW 5DWLQJ 9 5 7KLV LV WKH PRVW ZHLJKW WKH IXOO loaded trailer can weigh It will also provide the Gross Axle Weight Rating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided If your trailer has a GVWR of 10 000 poun...

Page 137: ...LFOH HLJKW 5DWLQJ RI WKH WUDLOHU RQ RXU WUDLOHU V 9 1 HUWLILFDWLRQ ODEHO 3 Subtract the empty weight of your trailer from the GVWR stated on the VIN label That weight is the maximum available cargo capacity of the trailer and may not be safely exceeded 1 2 STEPS FOR DETERMINING CORRECT LOAD LIMIT TOW VEHICLE 1 RFDWH WKH VWDWHPHQW 7KH FRPELQHG ZHLJKW RI RFFXSDQWV DQG FDUJR VKRXOG QHYHU H FHHG OEV R...

Page 138: ...rim in a manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine Extra load tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding standard ...

Page 139: ...wheel supports the tire and attaches either integrally or separably to the wheel center member and upon which the tire is attached Non pneumatic spare tire assembly A non pneumatic tire assembly intended for temporary use in place of one of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard Non pneumatic tire A mechanical device whi...

Page 140: ...formation label and on the Certification VIN tag Reinforced tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat Rim size designation This means the rim diameter and width Rim ...

Page 141: ...l a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicle Wheel holding fixture The fixture used to hold the wheel and tire assembly securely during testing 1 4 TIRE SAFETY EVERYTHING RIDES ON IT The National Traffic Safety Administration NHTSA has published a brochure DOT HS 809 361 that discusses all asp...

Page 142: ...will also find this number on the vehicle information placard expressed in kilopascals kpa which is the metric measure used internationally Manufacturers of passenger vehicles and light trucks determine this number based on the vehicle s design load limit that is the greatest amount of weight a vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referr...

Page 143: ...any doubt about the correct size to choose consult with the tire dealer 1 5 6 TIRE TREAD The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the road is wet or icy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in treadwear indicators that let you know when ...

Page 144: ...mber is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on...

Page 145: ...ufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions 1 5 9 2 UTQGS Informatio...

Page 146: ... as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits 1 6 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressure regularly at least onc...

Page 147: ...E 1100 Schematics wc_tx001908gb fm 147 11 Schematics 11 1 E 1100 Composite Schematic ghi_gr005662 ...

Page 148: ... Interrupt FU1 Fuse 1 HOSE REWIND Hose rewind Off On switch MTR Rewind motor Pump motor Burner motor FU2 Fuse 2 n a Rewind transformer n a n a To line 14 n a n a To line 16 n a n a To line 24 RECT1 Rectifier FTSW1 Foot switch 1 SOL1 Solenoid 1 oil valve LOW LEVEL Low level shut down device power connection terminals LOW LEVEL Low level shut down device normally open contacts n a n a Pumps Motor n ...

Page 149: ...open contacts K2 n a n a 1 phase PL1 Pilot light 1 Low level fault PL2 Pilot light 2 Burner fault DUPLEX Duplex receptacle HOUR METER Hour meter n a Ignition transformer n a n a Limit n a n a Alarm n a n a Burner controller primary control SOL 2 Solenoid 2 Rewind clutch T C type T Thermocouple Type T TEMPERATURE CONTROLLER Temperature controller n a Cab light GND Ground Symbol Ref Description K1 5...

Page 150: ... TS1 Thermal switch 1 snap disc HTR1 Heater fuel prewarmer CAD Cad cell LOW LEVEL OVERRIDE MOMENTARY Low level shut down device momentary override Off On switch BURNER Burner Off On switch REWIND Rewind Off On switch Symbol Ref Description ...

Page 151: ...E 1100 Schematics wc_tx001908gb fm 151 11 3 Burner System Circuit ...

Page 152: ...Schematics E 1100 152 wc_tx001908gb fm 11 4 Circulation System Circuit ghi_gr005662 ...

Page 153: ...E 1100 Schematics wc_tx001908gb fm 153 11 5 Rewind System Circuit ...

Page 154: ...slots on the trailer plug receptacle are each designated for specific components The designations are as follows Ref Designation Wire color a Battery 12V Black b Running lights Green c Left hand turn stop Red d Ground White e Electric brake Blue f Right hand turn stop Brown g Back up Yellow ...

Page 155: ... for specific components The designations are as follows Note The colors used on your vehicle s plug may vary from those used in the trailer junction box CHARGER BREAKAWAY SWITCH B black R red G green W white Wire Colors Gr gray L blue Br brown W B R R R R B R B R G W B G B B W W R R G B L Br G G B B Br L TRAILER TOW VEHICLE wc_gr008526 ...

Page 156: ...2 d2 e1 f e2 a2 wc_gr008464 b1 b2 d2 G G R L W Br Br G Ref Description Ref Description a1 Right side light amber a2 Left side light amber b1 Right side tail light b2 Left side tail light c License plate light d1 Right side lamp red d2 Left side lamp red e1 Right side brake e2 Left side brake f To junction box ...

Page 157: ...k Black Green Yellow Black White Black NEMA 5 20R Green Green To Enclosure White Orange Orange Black White Ground 1 2 3 4 5 8 7 6 9 wc_gr008766 Ref Description Ref Description 1 Current sensor 6 Capacitor 2 Fuse 7 Strip heater 3 Main breaker 8 Common ground post 4 Terminal block 9 Receptacle 5 Alternator ...

Page 158: ...Schematics E 1100 158 wc_tx001908gb fm 11 10 Genset DC Wiring Diagram ...

Page 159: ... Emergency stop button 60 Hz 7 Emergency stop connection 50 Hz 2 Hour meter 8 Voltage regulator 3 Engine control panel 9 Terminal strip 4 Emergency stop connection 60 Hz 10 Engine compartment 5 Control panel connection 11 Fuel pump 6 Common ground post 12 Starter connection ...

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Page 162: ...i zamiennych skontaktuj się z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http wackerneuson com Důležité upozornění Pro informace o náhradních dílech prosím kontaktujte svého Wacker Neuson dealera nebo navštivte webové stránky http www wackerneuson com FONTOS A pótalkatrészekre vonatkozó információkért kérjük forduljon Wacker Neuson kereskedőjéhez vagy látogasson el ...

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