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Vertiv

XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434)

Rev. D

DC Power Cabling Color Scheme ..................................................................................................... 101

Battery Installation and Wiring ............................................................................................................ 101

External DC Generator Wiring ............................................................................................................ 102

Procedure ....................................................................................................................................................................... 102

Operating the Power System ............................................................................................................... 102

OSP Cables ............................................................................................................ 106

Important Safety Instructions ............................................................................................................. 106

Safety Precautions ......................................................................................................................................... 106

Sealing Cable Entries ................................................................................................................................... 106

Installing Fiber Cables ................................................................................................................................. 106

Alarm Wiring .......................................................................................................... 107

Connecting External Alarms..................................................................................................................107

Initial Power Up .................................................................................................... 109

Important Safety Instructions ............................................................................................................. 109

Safety Precautions ......................................................................................................................................... 109

Prerequisite ........................................................................................................................................................... 109

Initial Power Up Sequence ...................................................................................................................... 110

Direct Air Cooling (DAC) and HVAC ................................................................ 111

Description ................................................................................................................................................................ 111

General Operation .............................................................................................................................................. 111

Controller ...................................................................................................................................................................114

DC Power, Outdoor Enclosure & Service Contacts ..................................... 123

Summary of Contents for XTE 801 Series

Page 1: ...XTE 802 Series Walk In Cabinet WIC Description and Installation Manual 631 205 434 Revision D Specification Number F2018009...

Page 2: ...applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary informa...

Page 3: ...ing 14 Purpose of this Document 15 Product Description 15 General 15 Part Numbers 16 Application 18 Standards Compliance 18 Safety Listed AC or DC Components 19 Commercial AC Service 20 WIC Dimensions...

Page 4: ...crete Gravity Platform Installation P N D1000 0010 0123 66 Generator Wings Installation P N D1000 0020 0032 68 Elevated WIC and Generator Platform Installation P N D1000 0010 0089 04 P N D1000 0010 00...

Page 5: ...02 OSP Cables 106 Important Safety Instructions 106 Safety Precautions 106 Sealing Cable Entries 106 Installing Fiber Cables 106 Alarm Wiring 107 Connecting External Alarms 107 Initial Power Up 109 Im...

Page 6: ...ry if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards O...

Page 7: ...r Apply NO OX ID A to all ground connections Insulation of field wire conductors should be rated no less than 105 C and sized in a manner that is consistent with the NEC and local codes Always use a n...

Page 8: ...gout procedures to ensure upstream branch circuit breakers remain de energized during installation DO NOT apply AC input power to the system until all electrical connections have been completed and ch...

Page 9: ...according to the instructions provided with the batteries Do not dispose of batteries in a fire They may explode ALWAYS FOLLOW THE BATTERY MANUFACTURER S RECOMMENDATIONS AND SAFETY INSTRUCTIONS DANGER...

Page 10: ...tility incoming feed is OFF Use a trained licensed electrician DANGER RISK OF ELECTRIC SHOCK The DC bus is powered by DUAL power sources Rectifiers and DC Batteries To properly work on the system de e...

Page 11: ...for example do not exceed the capacity of reach Crane Operation Only properly trained operators shall operate the crane Do not operate the crane until all stabilizers are extended The stabilizers must...

Page 12: ...restrict or block the airflow through the door or entry panel ventilation openings CAUTION PREVENT EQUIPMENT DAMAGE FROM CONDENSATION Until the WIC is turned up for service the bags of desiccant ship...

Page 13: ...lace Hazardous Voltage DANGER HAZARD OF ELECTRICAL SHOCK More than one disconnect may be required to de energize the system before servicing Handling Equipment Containing Static Sensitive Components A...

Page 14: ...is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Ha...

Page 15: ...rt up and acceptance of associated telecom equipment are not covered in this document Documents that supplement the information in this document are referenced in Sequence of Procedures on page 46 PRO...

Page 16: ...with Fiber Panel NEQ 19679 DAC2000S000 299 VAR 0013 Direct Air Cooling DAC system Dual Fan 48 VDC powered fresh air cooling kit with HVAC control for low voltage 24 VAC controlled HVAC unit Vertiv P N...

Page 17: ...ardware and 5 10 x 10 Helical Piers with Leveling Hardware CEQ 24448 D1000 0010 0089 06 Elevated WIC and Generator Platform 6 1 Platform 1 Stairs 1 Stairs Landing 5 10 x 4 Extensions with Leveling Har...

Page 18: ...s for Electrical Equipment US Enclosure Type 3R NOTE The WIC is intended for industrial and or power distribution equipment applications These components are intended for the installation of industria...

Page 19: ...NEC requirements Installation method compliant to AT T TP76300 Safety Listed AC or DC Components A typical XTE 802 Series Walk In Cabinet WIC only utilizes listed or recognized components for the Unit...

Page 20: ...urce Permanent emergency source circuit breaker 2 pole 200 amp at 240 VAC maximum 10kA Square D Type QB Temporary Emergency Source Temporary emergency source circuit breaker 2 pole 200 amp at 240 VAC...

Page 21: ...ee Figure 7 and Figure 8 for conduit knockout locations and dimensions Specifications External Dimensions 80 x 80 x 113 Internal Height 96 5 Internal Width 71 4 Internal Length 71 4 Weight Empty 4 500...

Page 22: ...o available upon request NetSure 7100 DC Power System in 23 rack with three 3 battery trays Third Party Integrated NCU system and generator control Third Party Integrated 2 19 or 23 equipment welded f...

Page 23: ...tion Installation Manual 631 205 434 Rev D 23 Figure 3 Mounting Hole Dimensions without corner plates Bottom View Front Notes 1 All dimensions are in inches unless otherwise specified 2 00 0 81 80 26...

Page 24: ...WIC Description Installation Manual 631 205 434 Rev D 24 Figure 4 Mounting Hole Dimensions with corner plates Bottom View Front Notes 1 All dimensions are in inches unless otherwise specified 68 85 8...

Page 25: ...5 Working Space Clearances Figure 6 Base Dimensions HVAC ATS 36 Top View 10 6 Notes 1 All dimensions are in inches unless otherwise specified 45 36 109 47 30 36 86 50 Working Space Working Space Notes...

Page 26: ...nel Conduit Knockout Locations and Dimensions Bottom View Typ Conduit Knockout see Detail B Front Notes 1 All dimensions are in inches unless otherwise specified 20X Detail B 2x 5 35 3x 5 30 6x 3 70 1...

Page 27: ...n Installation Manual 631 205 434 Rev D 27 Figure 8 WIC Base Side Plate Conduit Knockout Dimensions Notes 1 All dimensions are in mm inches 2 All dimensions are to outside surface See Detail A See Det...

Page 28: ...ls construction Walls floor and ceiling are made of 14 gauge steel Ceiling joists with 12 gauge steel Floor Load 200 pounds per square foot minimum uniform with full support foundation Roof Live and I...

Page 29: ...or Holder positive engagement latch with bumper stop Closer adjustable hydraulic Drip Cap 12 drip cap above doorway Convenience Outlet The WIC is equipped with two 20 A convenience outlets on the inte...

Page 30: ...n Cabinet WIC is equipped with a fold down laptop desk with document holder See Figure 15 for location Cable Entry Ports The WIC contains wall and floor cable entrances The WIC has one 1 cutout in eac...

Page 31: ...and Thermostat 48 VDC Battery Option The 48 VDC NetSure 7100 power bay contains three 3 battery shelves equipped with three 3 strings of 48 VDC batteries connected in parallel Rack Units Accommodates...

Page 32: ...hardware and stairs Each 11 inch extension is 6 inches in diameter and has two 12 inch square plates on top and bottom One extension will be located at each corner One leveling hardware set will be in...

Page 33: ...0010 0109 Two Required Two platforms installed together as one Consists of four 4 self drilling helicals two 2 platforms connection hardware and leveling hardware Each helical is 6 inches in diameter...

Page 34: ...nsists of five 5 self drilling helicals five 5 3 foot extensions one 1 platform one 1 stairs one 1 stairs landing and leveling hardware Each helical is 10 inches in diameter and 10 feet in length Each...

Page 35: ...stall the stairs landing and the stairs The WIC and Generator are installed and bolted anchored to the platform NOTE For grounding purposes NEC requires a minimum of 10 vertical feet of helical in the...

Page 36: ...r Exterior Ground Bar Front Rear LED Outside Motion Light Back Up HVAC Marvair 1 5 Ton Removable Cable Entry Covers 4 Port Roxtec Assembly for GPS Cable 4 4 EZ Entry 4 Port Roxtec Assembly for GPS Cab...

Page 37: ...gure 10 Perspective Views with Major Features Identified interior Interior LED Lighting located in ceiling 4 places Smoke Detector located in ceiling NetSure 7100 Power System Components removed in il...

Page 38: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 38 Figure 11 WIC Wall Detail Views cont d on next page...

Page 39: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 39 Figure 11 WIC Wall Detail Views cont d from previous page cont d on next page...

Page 40: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 40 Figure 11 WIC Wall Detail Views cont d from previous page cont d on next page...

Page 41: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 41 Figure 11 WIC Wall Detail Views cont d from previous page...

Page 42: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 42 Figure 12 Top View of WIC Floor...

Page 43: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 43 Figure 13 WIC AC Conduit Routing...

Page 44: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 44 Figure 14 WIC DC Panduit Routing...

Page 45: ...sk Locations Figure 16 Floor Cable Entry Ports Door Intrusion Switch Laptop Table Power System Bay Front Equipment Bays Cable Entry Ports Roxtec EzEntry 24 24 Cable Entry Ports Roxtec EzEntry 24 24 Ca...

Page 46: ...r and operation of the front door intrusion alarm switch Installation Considerations 48 Provides installation overview WIC and Generator Placement 50 Describes the transportation and storage requireme...

Page 47: ...d an adjustable hydraulic closure Intrusion Alarm Switch Operation The front door is equipped with an intrusion alarm switch The intrusion alarm switch is connected to the alarm block If connected to...

Page 48: ...ed sequence for the installation and start up procedures The sequence may change according to job and site conditions Ensure all site drawings and approvals are in place Obtain the recommended tools a...

Page 49: ...Ratchet drive extensions sockets Carpenter s level Lineman s scissors Lineman s strippers Lineman s cutters Appropriate crimping tool with dies Electrician s insulated screwdrivers Phillips No 1 and...

Page 50: ...To 20KW Helical Foundation Kit Helicals screw into the ground to add to the site grounding 6 All Generators Up To 30KW Helical Foundation Kit Helicals screw into the ground to add to the site groundi...

Page 51: ...requirements to eliminate the possibility of frost heave Minimize snow buildup around the WIC and Generator and its externally mounted components Placement should support access for snow removal equi...

Page 52: ...52 Figure 18 Diagram of Properly Installed Pier 10 Repeat steps 3 through 9 for all helicals paying attention to helical plate orientations and to accomplish 67 125 inch centers between all four heli...

Page 53: ...Install Leveling Hardware 12 Install the four corner plates on the leveling hardware one in each corner See Figure 21 Figure 21 Install Four Corner Plates 13 Level and secure all the leveling hardwar...

Page 54: ...ld be used In the event the helical foundation cannot be installed per the standard procedure above one of the following Alternative Procedures should be used Alternative Installation Procedure 1 6 In...

Page 55: ...130 lbs 45 lbs for the corner plate 81 lbs for the 11 inch extension and the rest is hardware Existing Concrete Pad Considerations 1 Concrete area should be a minimum of 104 x 104 if the concrete is a...

Page 56: ...s on page 55 for anchoring information 6 Lift and set WIC on Concrete Mount Foundation Kit Be sure to bolt the WIC base to the corner plates prior to releasing all of the weight of the WIC on the corn...

Page 57: ...accomplished with weight on the two bars the forks did get under or by removing the footers from the bar the forks did not get under This is aimed at safety as the frame can withstand tilting The weig...

Page 58: ...degrees from each other 8 Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical embeds itself straight A ground man can be of assistance in keeping...

Page 59: ...pier into the hole using the standard methodology and parameters 2 Fill and tamp any space around the top of the helical with dirt or small gravel Alternative Installation Procedure 2 New Location Alt...

Page 60: ...nd on target 8 Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other 9 Continue screwing the helical into the ground while correcting the Kelly bars ori...

Page 61: ...pier into the hole using the standard methodology and parameters 2 Fill and tamp any space around the top of the helical with dirt or small gravel Alternative Installation Procedure 2 New Location Alt...

Page 62: ...e All Generators Up To 30KW On The Ground Gravity Foundation Kit Installation Procedure 1 The Generator On The Ground Gravity Foundation Kit ships assembled so lift and set it on grade in desired loca...

Page 63: ...or this temporary attachment 4 Lift helical upright allowing it to swing free of the ground 5 Maneuver the helical directly over the installation point 6 Lower the helical until the point of the helic...

Page 64: ...In the event the helical foundation cannot be installed per the standard procedure above one of the following Alternative Procedures should be used Alternative Installation Procedure 1 8 Inch Auger 1...

Page 65: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 65 Figure 28 WIC and Generator Combo Helical Platform...

Page 66: ...tween grade and the WIC base on the side with the door The 18 inch height is required for the stairs to mount properly 2 Depth of concrete piers must be determined by region and take into consideratio...

Page 67: ...stairs on the WIC using the provided hardware 4 Install the stairs for the generator area of the platform using the provided hardware Generator Wings Installation Procedure 1 Bolt spacers on to both s...

Page 68: ...iscarded when this kit is used on the Outdoor Cabinet Platforms The Kohler 30KW generator does not require these wings See Figure 30 and Figure 31 Generator Wings Installation Procedure 1 Bolt spacers...

Page 69: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 69 Figure 30 Generator Wings Helical Foundation Kit...

Page 70: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 70 Figure 31 Generator Wings Gravity or Concrete Mount Foundation Kit...

Page 71: ...al and attach the universal driving tool to the helical plate paying attention to keeping the Kelly bar as centered in the helical as possible The leveling hardware can be used for this temporary atta...

Page 72: ...d extensions and bolt into place using provided hardware 14 Release full weight of platform and tighten secure hardware 15 If platform is 6 feet or taller loosely install the cross bars on the four he...

Page 73: ...er and local practices for example do not exceed the capacity of reach Crane Operation Only properly trained operators shall operate the crane Do not operate the crane until all stabilizers are extend...

Page 74: ...d position the WIC may be exposed to conditions from 40 C 40 F to 46 C 115 F Unpacking and Preparing the WIC at the Installation Site Safety Precautions DANGER Do not install any additional equipment...

Page 75: ...necting links clevises to attach the wire rope slings to the WIC lifting eyebolts Connecting links should each have the capacity to support the entire shipped weight of the equipped WIC to prevent pot...

Page 76: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 76 Figure 33 Removing Base Cable Entry Covers Removable Base Cable Entry Covers...

Page 77: ...m or longer use a spreader bar to be sure the cables pull on the lifting eyebolts in a vertical direction NOTE It is important that the length of each sling allow for an angle 45 degree or more NOTE...

Page 78: ...re 34 Lifting the WIC Typical sling arrangement Shackle Direction of pull The angle between the sling cables and the top of the cabinet shall not be less than 45 Never use the sling without clevises o...

Page 79: ...nd foundation kit prior to setting the full weight of the WIC 2 Check to be sure the WIC is properly placed 3 Loosen the slings or remove forklift so that the full weight of the WIC rests on the found...

Page 80: ...nstallation Manual 631 205 434 Rev D 80 Figure 35 Bolting WIC to Pier Threaded Rod into Pier Sandwich WIC Mounting Plate Between Top Sets of Washers and Nuts Sandwich Pier Top Plate Between Bottom Set...

Page 81: ...d removable side entry plates have pre configured knockout stampings to facilitate conduit connections 2 Route the OSP cables into the WIC conditioned space by removing a Roxtec port frame from the fi...

Page 82: ...er being connected to the WIC All WIC grounding must be installed prior to turn up of WIC The internal WIC frame and all attached equipment are factory grounded to the WIC Master Ground Bar Two 2 2 AW...

Page 83: ...PS Mounting Brackets NOTE The tape covering the paint free area on the GPS mounting brackets must be removed prior to GPS installation Figure 36 WIC Exterior Ground Bars Locations Exterior Ground Bar...

Page 84: ...ip ment GND 6 AWG Enclo sure Equip ment GND 4 0 AWG Plant RTN 2 AWG Ext GND Bar 2 AWG Ext GND Bar 2 AWG FIF Rack GND 2 AWG Power Rack GND 2 AWG FIF Rack GND Cables may be dressed from top or bottom if...

Page 85: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 85 Figure 37 Typical Master Ground Bar Terminations cont d from previous page...

Page 86: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 86 Figure 38 WIC Site Grounding Scheme Helical Foundation...

Page 87: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 87 Figure 39 WIC Site Grounding Scheme Concrete Mount Foundation Kit...

Page 88: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 88 Figure 40 WIC Site Grounding Scheme Gravity Mount Foundation Kit and Elevated Platforms...

Page 89: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 89 Figure 41 WIC and Generator Combo Site Grounding Scheme Helical Foundation...

Page 90: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 90 Figure 42 WIC and Generator Combo Site Grounding Scheme Concrete Mount Foundation Kit...

Page 91: ...ection first with the ground return and break last with ground return Remove rings metallic wrist bands or bracelets etc DANGER RISK OF ELECTRICAL SHOCK AC Proper actions include but not limited to a...

Page 92: ...gure 44 5 Open the PTLC dead front panel for access to AC utility input terminals Figure 45 CAUTION The PTLC and the WIC are configured for a 200 A 240 VAC single phase supply ONLY Connection of other...

Page 93: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 93 Figure 43 Power Transfer Load Center Reference Only...

Page 94: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 94 Figure 44 Typical Power Transfer Load Center PTLC Wiring Diagram...

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Page 96: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 96 Figure 45 AC Input and PTLC Internal Layout Reference Only...

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Page 101: ...SHOCK DC A maintenance Battery Switch Breaker does NOT isolate both legs of a battery circuit nor do the batteries have a protective fuse Proceed with caution and use only insulated tools when workin...

Page 102: ...uts located on the rear of the base or via the knock outs located on the bottom of the base See Figure 46 2 DC generator cables are routed up through the knock outs provided in the interior floor of t...

Page 103: ...Cable Entrance Bottom DC Generator Cable Entrance OR 1 DC generator cables enter the WIC either via the knock outs located on the rear of the base or via the knock outs located on the bottom of the ba...

Page 104: ...onents removed in illustration for clarity only Apply electrical anti oxidation compound to busbar mating surfaces 3 8 16 x 1 Bolt Torque to 180 in lbs 3 8 Lock Washer 3 8 Flat Washer 3 8 16 Nut Torqu...

Page 105: ...Sure 7100 582127000203 Installed in WIC Top View Left Side View Front View Right Side View 26 25 15U 7 00 4U 25 80 11 09 9 00 20 09 3 25 Notes 1 All dimensions are in inches 2 Finish Textured Gray 3 R...

Page 106: ...local standards If voltage is detected do not proceed with the installation Contact the supervisor and do not proceed until the voltage hazard is eliminated NOTE The following procedures are recommend...

Page 107: ...s SD either supplied in the WIC and or as labels on the alarm block housing The two 2 alarm blocks are punch down insulation displacement type located on the plywood panel on the left as door entry is...

Page 108: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 108 Figure 49 Alarm Block Wiring...

Page 109: ...per ground is in place CAUTION PREVENT EQUIPMENT DAMAGE FROM CONDENSATION Until the WIC is turned up for service maintain WIC sealing to prevent weather and moisture entry Provide humidity control i e...

Page 110: ...ads are present 5 Verify all cables and connections are secure 6 Verify any installed batteries including proper matching of polarity 7 Enable utility power into the WIC by closing the external overcu...

Page 111: ...emperature sensor located in the WIC the fan in the DAC unit turns on and both the outside air damper in the unit and the external exhaust damper open The fan speed varies based on the difference betw...

Page 112: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 112 Figure 50 F2018009 Direct Air Cooling DAC and HVAC Schematic Diagram cont d on next page...

Page 113: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 113 Figure 50 F2018009 Direct Air Cooling DAC and HVAC Schematic Diagram cont d from previous page...

Page 114: ...er via a Smart Phone or Laptop The controller is equipped with an integral Wi Fi hot spot that provides access to the controller web pages from a smart phone or laptop By default the Wi Fi hot spot is...

Page 115: ...Vertiv XTE 802 Series Walk In Cabinet WIC Description Installation Manual 631 205 434 Rev D 115 Figure 51 Controller Connection Sequence...

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Page 123: ...P Spares VertivCo com Pricing and purchase orders for spare parts including but not limited to breakers cables fuses rectifier fans misc breaker and fuse panels enclosure fans doors and switches etc P...

Page 124: ...VertivCo com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA 631 205 434 RD 02 19...

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