VALCO MELTON ISOMELT Page 7 User Manual Download | Manualshive

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MUS0920201

07/10/2014 2

MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA

TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: [email protected]

http://www.valcomelton.com

IMPORTANT!

THIS INSTRUCTION MANUAL SHOULD BE KEPT IN AN ACCESSIBLE PLACE

KNOWN TO ALL OPERATORS AND MAINTENANCE PERSONNEL.

READ THE INSTRUCTIONS CAREFULLY BEFORE OPERATING THE

MACHINE AND FOLLOW THEM WHILE THE MACHINE IS IN OPERATION.

FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL WHEN

USING AND HANDLING THE MACHINE.

IF YOU FAIL TO FOLLOW THE SAFETY INSTRUCTIONS, THIS MAY GIVE

RISE TO BURNS, INJURIES AND EVEN IRREVERSIBLE DAMAGE. YOU MAY ALSO
DAMAGE THE EQUIPMENT OR OTHER MATERIALS.

WARNING:

If you alter the function, performance or safety aspects of the

machine, replacing original parts with other similar but not identical
components (substantial alterations), without the authorisation of MELTON
and as specified in Directive 89/392/EEC, you will be classified as a
manufacturer and therefore become liable for the alterations made.

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Summary of Contents for ISOMELT

Page 1: ...ISOMELT User Manual Polígono Industrial Agustinos calle G nave D 34 Tel 34 948 321 580 Fax 34 948 326 584 31160 ORCOYEN Navarra ESPAÑA e mail melton melton es http www valcomelton com ...

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Page 3: ...10 2 and UNE EN 61310 3 relative to safety in machines Indication marking and actuation Directive 2006 95 CE of December relating to electric equipment Directive 2004 108 CE of July relating to electromagnetic compatibility Directive 93 68 EEC of July amending Directive 73 23 EEC and Directive 89 336 EEC Within the scope of the specifications indicated in the chapter describing the equipment with ...

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Page 5: ...RE CONTROL CHECK 150 180 C HYDRAULIC CHECK 100 bar PNEUMATIC CHECK USER CONTACT ADDRESS TELEPHONE SYSTEM LOCATION DATE OF INSTALLATION GUARANTEE UNTIL DISTRIBUTOR CONTACT ADRESS TELEPHON OEM ADDRESS TYPE BRAND MODEL GUARANTEE CARD APPLICATOR SERIAL NUMBER APPLICATOR SERIAL NUMBER ...

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Page 7: ... OPERATION FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL WHEN USING AND HANDLING THE MACHINE IF YOU FAIL TO FOLLOW THE SAFETY INSTRUCTIONS THIS MAY GIVE RISE TO BURNS INJURIES AND EVEN IRREVERSIBLE DAMAGE YOU MAY ALSO DAMAGE THE EQUIPMENT OR OTHER MATERIALS WARNING If you alter the function performance or safety aspects of the machine replacing original parts with other similar but not id...

Page 8: ...AIN PARTS 12 2 3 TECHNICAL SPECIFICATIONS 15 2 4 GENERAL DIMENSIONS 16 CHAPTER 3 MACHINE INSTALLATION _____________________ 17 3 1 INTRODUCTION 18 3 2 TRANSPORT 18 3 3 INSTALLATION REQUIREMENTS 18 3 4 MECHANICAL INSTALLATION 19 3 5 ELECTRICAL WIRING 22 3 6 PNEUMATIC INSTALLATION 22 CHAPTER 4 MACHINE ADJUSTMENTS_____________________ 23 4 1 CONTROL PANEL 24 4 2 DISPLAY CONTRAST SETTINGS 26 4 3 SETTI...

Page 9: ... 5 3 STOPS 54 CHAPTER 6 MAINTENANCE______________________________ 55 6 1 INTRODUCTION 56 6 2 MAINTENANCE RECOMMENDATIONS 57 6 3 MAINTENANCE PROCESSES 58 CHAPTER 7 TROUBLESHOOTING_________________________ 65 7 1 INTRODUCTION 66 7 2 MECHANICAL FAULTS 66 7 3 ELECTRICAL FAULTS 68 7 4 ADHESIVE APPLICATION PROBLEMS 72 ANNEX A PNEUMATIC PRESSURE REGULATOR ASSEMBLY 79 A 1 DESCRIPTION 80 A 2 MACHINE INSTAL...

Page 10: ...MUS0920201 07 10 2014 5 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 11: ...1 07 10 2014 6 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 1 SAFETY INSTRUCTIONS ...

Page 12: ...valcomelton com 1 1 SYMBOLS AND TERMS Miscellaneous prohibitions Danger hot surface Miscellaneous precautions Precaution electric current Precaution flammable liquid Precaution risk of fluid leakage under high pressure Precaution risk of entrapment between mobile parts Use of safety gloves required Use of goggles required Note of special interest European Community markings ...

Page 13: ...ention standards and have general knowledge of the technical aspects of the machine Protective clothing This clothing will be compliant with EN510 and EN340 standards protecting against fast moving particles and high temperatures It will be as tight as possible to prevent it from catching on mobile machine parts and the sleeves waist legs etc will be adjustable to the size of the wearer Goggles an...

Page 14: ...ing with this machine wear protective clothing gloves and face shields and remove rings bracelets and watches Since the machine is designed to form part of a series of machines arranged to work together the hot melt applicator cannot be operated until the entire series has been declared in compliance with applicable directives This machine should never work without the guards provided which should...

Page 15: ... as this may cause more serious injury Seek qualified medical attention immediately In case of an accident with the solvent CONTACT WITH THE SKIN Wash with soap and water and discard all contaminated cloths CONTACT WITH EYES Wash in an eye bath for at least 15 minutes INHALATION In case of overexposure take patient to fresh air and let them rest INGESTION Do not attempt to induce vomiting Seek med...

Page 16: ...0201 07 10 2014 11 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 2 DESCRIPTION ...

Page 17: ...lton com 2 1 INTRODUCTION This machine transforms the hot melt or polyurethane or similar materials contained in a heated tank from a solid to a liquid state by means of a thermal action A pump absorbs the adhesive and raised it to a certain pressure to send it to the place of use through hoses 2 2 MAIN PARTS The main parts of the ISOMELT equipment are shown on the following figure ...

Page 18: ...istance heating system with probe temperature control PT 100 or nickel depending on the temperature control model from the main control 2 2 3 Grid It pre melts the adhesive It has a heating system with cartridge heaters with the temperature controlled by a probe PT100 or Niquel depending on the model of the equipment 2 2 4 Melter It melts completely the adhesive It has a heating system with cartri...

Page 19: ...ssure from the pump manifold through the manifold to the hoses and guns The pump is located inside the bench and is driven by an alternating current gearbox The pump speed is shown on the display located on the front of the control panel Gearbox The purpose of the gearbox is to control the pump It is an alternating current motor that is controlled by a vector controlled VFD which transmits the pow...

Page 20: ... range 10 Amperage 40A for 230V 24A for 400V Hoses max 1 4 Hydraulic pressure 2 8 80 bar 40 1138 psi Noise level 63 dB Net weight 160 kg Operating temperature 10ºC 50 ºC 32ºF 122ºF HR 20 to 80 not condensed CONTROL Operational programming range 15º 230º C 60º 446º F Temperature control accuracy 0 5º C 1º F Control type PID PUMP Pumping capacity 0 45 1 2 5 4 8 cc rev Rotational speed 3 to 80 rpm re...

Page 21: ... MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 2 4 GENERAL DIMENSIONS ISOMELT ISOMELT BUFFER ISOMELT PLUS ...

Page 22: ... 07 10 2014 17 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 3 MACHINE INSTALLATION ...

Page 23: ...ructions 3 2 TRANSPORT The machine is supplied on a pallet with a wooden frame Remove the top and front covers to unpack Unpack carefully to prevent damage to the machine Inspect the machine for damages caused during transport 3 3 INSTALLATION REQUIREMENTS Install the ISOMELT machine leaving enough space for it to be accessed during operations Avoid extreme temperatures below 10ºC and above 50ºC T...

Page 24: ...ion requirements chapter 3 3 The machine features anchor holes on the legs Connecting the hoses Proceed as follows to connect the hoses Make sure the machine has been depressurised before connecting the hose Set the motor control selector to zero Heat the machine to melt any adhesive that may be present 1 Remove the manifold cap Screw the plug and socket connector together as per the hose diameter...

Page 25: ...OS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 3 4 1 HOSE POSITION Never bend the hoses to angles with a radius of less than 150 mm Hoses should not be secured to very broad cold surfaces ...

Page 26: ...8 326584 e mail melton melton es http www valcomelton com Do not bunch hoses together Leave at least a 25 mm gap between them so the heat dissipates adequately Do not cover hoses If the hoses need to be covered make sure there are vents to allow the heat to dissipate Do not install hoses with clamps that place pressure on the diameter ...

Page 27: ...ure the power source is duly protected and you are using the right cable for the machine s electrical power needs Secure the power cord to the machine bench in order to prevent an accident Connect the pump permissions to the safety line on the main machine When the machine is connected to a main machine it won t run until the external permission is given These terminals are shorted at our factory ...

Page 28: ... 07 10 2014 23 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 4 MACHINE ADJUSTMENTS ...

Page 29: ...access the parameter programming as well as the main machine operating permissions alarms and various operating functions that will be described below the machine regulates the temperature of the resistors connected to the various dual hose gun canals and the two tank and manifold heating canals The control panel displays the machine operating data as well as the alarms generated in the probe sign...

Page 30: ...n Enter or exit a screen where the selected field can be edited 10 Less Button Decreases the value of the selected parameter 11 Left Arrow Button Moves to the left through editable fields on the selected menu 12 Release Control Button Establishes the release control functions if enabled Disabled 13 Configuration Button Displays the configuration screens Green when the machine enters the configurat...

Page 31: ...lowing to adjust the contrast 1 Keep the SETUP key pressed down on the front panel keypad while simultaneously pressing the and keys to change the screen contrast This will make the characters brighter or darker on the screen 2 If this doesn t work or you still can t see the screen properly open the electric box door to see the rear of the CPU card 3 Adjust the screen contrast with the potentiomet...

Page 32: ...ETTINGS Press the key to access the main settings menu The following menus are available Press the right and left keys to go to the chosen menu and press the OK key to enter the menu Press the keys to modify a parameter One easy option is to press OK to access the parameter selection screen and use the and left right keys to choose the desired combination Press the key again to exit the sub menu ...

Page 33: ... describes the differences between them You can access this feature via the settings unlock menu Level 1 Operator no password required Information can be viewed but no editing is allowed except for basic settings The programmed temperature values can be adjusted Zones can be turned on and off Level 2 Advanced Operator PIN Code 1234 Has access to all level 1 features Can access most setting configu...

Page 34: ... ready menu You must enter a small gap between the programmed operating temperature for the zones and the real temperature at which the system will be considered ready It s related to the temperature established for each zone The system indicates it is ready and the System Ready LED turns green The system provides permission when each zone reaches the programmed temperature The permission activate...

Page 35: ...ng before the machine is ready is shown in a status bar at the bottom of the screen The times range from 1 minute to 120 minutes It is factory set ON with a time of 15 minutes To extend the life of the pump joints this 15 minute time should not be reduced You can access this parameter with a password level of 2 or higher 4 3 2 5 Over Temperature Alarm It is found under the settings system overheat...

Page 36: ...oled below the set temperature before the alarm goes off The alarm tolerance range is 9ºF to 108ºF 5ºC to 60ºC It is factory set at 27º F 15º C If any zone enters the under temperature alarm zone that zone will heat until the set temperature is reached You can access this parameter with a password level of 2 or higher 4 3 2 7 Maximum Temperature This is found under the settings system maximum temp...

Page 37: ...N NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 4 3 2 8 Beacon Alarm Setup It is found under the settings system alarm mode menu The card features two alarm slots for a 24VDC marker light Select the type of alarm for the slot with the keys ...

Page 38: ...ther tank and its level sensor emits a signal to activate the pump because it needs adhesive we can set here a delay time for the activation of our pump Pump auto mode must be ON The external level control is wired to the external level input on the CPU J6 4 3 2 11 Level Sensor It is found under the settings system level sensor menu With this feature you can configure the time delay for the level ...

Page 39: ...for each shift Make sure that the desired temperatures have already been established see the section entitled Programming Temperatures After entering the times move to the right and use the keys to select the shifts to operate the machine on the chosen days This screen indicates that for the A shift the resistors will begin at 7 00 AM until the programmed temperature pre set on the temperatures sc...

Page 40: ...temperature differential has a range of 45ºF to 342ºF 25ºC to 190ºC The default value is 90ºF 50ºC You can access this parameter with a password level of 2 or higher The stback standby time is the time it takes the machine to enter into setback mode Remember to enable the setback standby time by pressing the switch If the automatic standby time at setback option is enabled and there is no external...

Page 41: ...ctory set off The turn on gun option allows the gun to begin heating after the tank reaches a specific temperature below the set temperature This feature is used to reduce wear on the adhesive caused when the adhesive heats up in the gun because the adhesive remains in the gun for too long when waiting for the tank to reach the operating temperature The temperature range for the hose on option is ...

Page 42: ...84 e mail melton melton es http www valcomelton com 4 3 8 INPUT This is found under the settings input menu The inputs are electrical inputs that can be activated by remote signal The different types of configurable inputs are shown below Use the left right keys to select the input number from 1 to 4 and the keys to configure the input type ...

Page 43: ...84 e mail melton melton es http www valcomelton com 4 3 9 OUTPUTS This is found under the settings outputs menu The outputs are electrical outputs that can enable a remote unit The different types of configurable outputs are shown below Use the left right keys to select the output number from 1 to 4 and the keys to configure the output type ...

Page 44: ...ettings pump menu Use the left right keys to select the parameter to modify Speed Gain This configures the nominal speed percentage at which the pump can rotate Creep Speed The minimum speed at which the pump can rotate Minimum Speed The signal below which the pump is maintained at a minimum speed Maximum Pump Speed The maximum speed at which the pump may rotate Auto Speed Input Press the keys to ...

Page 45: ...and right left keys to select the zone and parameter you wish to modify Press the left key just after entering the Temp menu to directly access the AutoTune option Press Start to activate Auto Tuning The AutoTune feature is generally used once when commissioning the machine When all of the hoses and guns are connected to the machine AutoTune is activated which identifies the active zones and autom...

Page 46: ...IGURATION This is found under the settings conf menu Use the right left keys to access the options No hoses Enable the I O card with the keys No pumps Weight Control Use the right left keys to select the pump Use the keys to enable disable Probe Type Use the keys to choose Ni 120 or Pt 100 Dry air timers Use left right keys to set the parameter and keys to set the desired time for each blowing pro...

Page 47: ... temperature LED is not green to display the first temperature screen 4 4 2 TEMPERATURE SCREENS The tank temperature screen displays the current and programmed temperature Output 1 and output 2 temperatures alternate on the screen to the right Press the temperature button repeatedly or use the navigation keys to select the desired temperature shown on the screen Current tank temperature Current ho...

Page 48: ...K TEMPERATURE Press the key to access the temperature menu Press OK to program the desired temperature with the navigation keys 4 4 4 HOSE GUN TEMPERATURE Press the key or the right left navigation keys again to configure the temperature of the hoses and guns After entering the value remember to enable the switch to activate each heating zone To program hose gun 2 repeat the same process as descri...

Page 49: ... which the pump must rotate Press the right left keys to access the weight configuration parameters for auto mode Remember to enable each pump with the switch Press the key to operate the pumps 4 6 SETBACK Press the key to enable the programmed setback mode Press the right left keys to select the setback time and or start the clock If the temperature difference is enabled in the settings rest menu...

Page 50: ...ARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 4 7 OUTPUT PRESSURE ADJUSTMENT The adhesive output pressure is controlled by the regulator on the manifold Turn the regulator stud with an Allen wrench until the pressure is suitable for the application ...

Page 51: ...e tank pressurized at 0 3 bar with dry air or N2 When the lid is closed the equipment eliminates the warm air of the tank and introduces dry air or N2 When using nitrogen remove the dryer and the filters to prevent nitrogen loss This system is independent from the rest although the equipment is off To actívate it use the dry air selector Always the adhesive used is PUR it s necessary to maintain t...

Page 52: ...p www valcomelton com 4 9 1 LEVEL SENSOR ADJUSTMENT 1º When the adhesive level is below the probe press the red button The red light flashes then press again the red button and the minimum level is set 2º Fill the tank covering completely the level sensor press the green button The green light flashes then press again the green button and the level sensor is calibrated ...

Page 53: ...0 34 948 326584 e mail melton melton es http www valcomelton com 4 10 ISOMELT PLUS LID PRESSURE ADJUSTMENT The equipment has a pressure regulator to adjust the pressure when the cylinder moves downward It s recommended 4 bars When the cylinder moves upwards it operates at the inlet pressure of the system It s recommended 6 bars ...

Page 54: ...sensor it emits the signal that activates the Drum pump In case of have installed the buffer valve it activates too the buffer solenoid and opens the adhesive inlet of the tank Safety Level sensor If the level sensor fails and it doesn t detect that the tank has enough adhesive this level sensor activates an alarm and stops the filling process to avoid the overflow risk of the tank Buffer valve op...

Page 55: ...20201 07 10 2014 50 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 5 OPERATION ...

Page 56: ...ng the machine is duly protected and that all safety measures are being followed 5 2 COMMISSIONING 1 Press the on button 2 Check that the machine adjustments are appropriate for the desired operation otherwise readjust them see chapter 4 3 When the machine is at the programmed temperature and there are no alarms activated the pump permission will turn on 4 Permission from the main machine is given...

Page 57: ...foreign particles Fill the heated tank with the hot melt material up to a maximum of 10 mm below the edge of the tank Close the cover of the tank immediately after filling it Note Never operate the applicator if the tank is empty If the quantity of hot melt material is very small the tank may overheat leading to the carbonisation of the hot melt material and the formation of deposits inside the un...

Page 58: ...he pump the cylinder begins to press the adhesive block The cylinder will move downward only if the next three conditions are true 1 The lid is closed 2 The selector is in position 3 The pump is on The cylinder has two magnetic sensors 1 The bottom sensor indicates when the adhesive block is finished 2 The beacon is activated 3 Then it s necessary to shut down the pump and turn the selector to pos...

Page 59: ...www valcomelton com 5 3 STOPS There are two cases Pump shut down If you wish to stop pumping you must turn the pump OFF on the pump screen The temperature control will maintain the machine temperature If the stop is to last for an extended period activating the Low Maintenance function is recommended Total stop To completely disconnect the machine press the general switch ...

Page 60: ...0201 07 10 2014 55 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 6 MAINTENANCE ...

Page 61: ...r 1 Safety before starting any maintenance process General recommendations for proper maintenance Keep the tank as full of adhesive as possible This will reduce the formation of soot on the tank s inner walls Keep the tank cover closed Any contamination in the tank will increase the possibility of low performance Humidity dirt and sooty adhesive are the main causes of injector obstruction Use a ch...

Page 62: ...ions Change or repair those necessary Check the safety valve 6 months 2000 hours Clean the electric box fan filter Clean the tank grill Inspect all hydraulic electrical and pneumatic connections Change or repair those necessary Check the conditions of the micro switches They must be clean and adhesive free Bleed the air filter Annually 4000 hours Change the adhesive filter Vacuum or remove dust an...

Page 63: ...NTENANCE PROCESSES 6 3 1 PUMP REPLACEMENT Follow these steps to replace the pump 1 Make sure the machine is off 2 Remove the bench cover by releasing the screws with an Allen wrench 3 Release the pump coupling Remove the two set screws with an Allen wrench in order to do so 4 Release the four Allen screws 5 Position the new pump and follow the above process in reverse order Apply a torque of 43 N ...

Page 64: ...om 6 3 2 MOTOR REPLACEMENT Follow these steps to replace the motor 1 Make sure the machine is off 2 Remove the bench cover by releasing the screws with an Allen wrench 3 Release the motor coupling Remove the two set screws with an Allen wrench in order to do so 4 Release the four Allen screws 5 Position the new motor and follow the above process in reverse order 6 Apply a torque of 43 N m ...

Page 65: ...s and a long sleeve shirt to prevent possible burns caused by hot adhesive splashing Bleeding the filter is not recommended when running PUR adhesives 1 To purge the filter the applicator must be at the operating temperature 2 Stopped pump 3 Place a container below the machine to collect the adhesive in the manifold 4 Open the bleed valve with a key 5 Close the bleed valve with a wrench 6 Return t...

Page 66: ...op the pump 3 Place an appropriate container under the manifold to collect the adhesive 4 Open the bleed valve to let the pressure out of the system 5 Use a spanner to unscrew the filter screw and remove it from the casing 6 Dismantle the filter replace the inner mesh and clean all of the other parts 7 Clean all of the components well and replace any defective ones If using a cleaning agent make s...

Page 67: ...emperature probe are described below Before repairing the element clean the outside to prevent adhesive from getting into the electric box 1 Release the screws on the electric box cover 2 Remove the element to be replaced probe or resistor 3 Release the element from the ceramic strip or terminal 4 Peel the 15 mm wire tips 5 Connect the element to the ceramic strip or terminal 6 Insert the replaced...

Page 68: ...m 6 3 6 CLEANING THE GRID MELTER Before cleaning the grid and the melter put on a face shield gloves and a long sleeve shirt to prevent possible burns caused by hot adhesive splashing Before removing the components ensure that the level sensor the grid and the melter have been disconnected of the electric cabinet 1 Remove the fairing 2 Release the locking flanges 3 Open the tank carefully ...

Page 69: ...s If using a cleaning agent make sure it is compatible with the adhesive being used Check with the adhesive manufacturer if there are any doubts 6 Assemble the elements Ensure that the electric elements are connected correctly 6 3 7 PNEUMATIC SYSTEM ELEMENTS REPLACEMENT 1 Remove the baseframe lateral plate Be careful with the pneumatic connections of the pressure regulator 2 Now it s possible to a...

Page 70: ...01 07 10 2014 65 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com CHAPTER 7 TROUBLESHOOTING ...

Page 71: ...be performed by qualified personnel understanding the processes and familiar with the safety measures involved 7 1 INTRODUCTION This chapter refers to the most common faults in your equipment Breakdowns occur when the flow of glue is reduced or stops or the alert system informs of a fault Try to solve the problem with the help of this manual If the problem cannot be solved with the information pro...

Page 72: ...MUS0920201 07 10 2014 67 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 73: ...0201 07 10 2014 68 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 7 3 ELECTRICAL FAULTS ...

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Page 75: ...MUS0920201 07 10 2014 70 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 76: ...MUS0920201 07 10 2014 71 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 77: ...7 10 2014 72 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com 7 4 ADHESIVE APPLICATION PROBLEMS ...

Page 78: ...MUS0920201 07 10 2014 73 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 79: ...MUS0920201 07 10 2014 74 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

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Page 81: ...MUS0920201 07 10 2014 76 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 82: ...MUS0920201 07 10 2014 77 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 83: ...MUS0920201 07 10 2014 78 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 84: ...014 79 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ANNEX A PNEUMATIC PRESSURE REGULATOR ASSEMBLY ...

Page 85: ...ARTS The main parts of the system are shown in the following figure A 1 2 1 Regulator with Pressure Gauge The manual control to select the desired pressure A 1 2 2 Solenoid valve Opens and closes the air inlet in other words it enables or disables the regulation system A 1 2 3 Pressure relief Valve The actuator that regulates the adhesive pressure in the manifold outlet and controls how much adhes...

Page 86: ... steps to take and are familiar with all safety measures This chapter outlines the procedures for installing the unit properly Following these procedures will ensure safe operation and a long useful life of the unit Carefully read Chapter 1 Safety before starting any installation process Before beginning verify that the operator is duly protected and all safety measures are being followed Make sur...

Page 87: ...4 e mail melton melton es http www valcomelton com 1 Remove the side frame 2 Remove the pre cut side where you wish to install the regulator with the pressure gauge 3 Position the regulator with the pressure gauge 4 Position the depressurisation valve on the manifold 5 Connect the tube by placing it through the rectangular hole on the bottom ...

Page 88: ...al and understand it in order to ensure the proper safe operation of the unit The operator must do a series of movements in order to start the application The adhesive temperature is controlled by the feeder see the corresponding manual A 3 2 PRESSURE CONTROL The depressurisation valve features a pressure ratio of 15 1 This means that for each bar of pressure on the pressure gauge there are 15 bar...

Page 89: ...MUS0920201 07 10 2014 84 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ...

Page 90: ...920201 07 10 2014 85 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com ANNEX B LOG SHEETS ...

Page 91: ...S0920201 07 10 2014 86 MELTON S L U POLIGONO INDUSTRIAL AGUSTINOS CALLE G 34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www valcomelton com DATE INCIDENCE ...

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