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Vacon 100 HVAC, Applications Manual

The Vacon 100 HVAC is a versatile and efficient product designed for heating, ventilation, and air conditioning systems. Enhance your understanding and optimize its usage with the comprehensive Applications Manual, available for free download from our website. Unlock its full potential today!

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21
22
23
24
25
26
32
33

RUN

RUN

FAULT

READY

Relay output 1

Relay output 2

Relay output 3

From Standard I/O board

Terminal

Signal

Default

Relay board 1

From term. 

#6 or 12

From term. 

#13

RO1/1 NC
RO1/2 CM
RO1/3 NO

RO2/1 NC

RO2/2 CM
RO2/3 NO
RO3/1 CM
RO3/2 NO

Fig. 5: The control connection example for the relay board 1

NOTE!

Not available for Vacon 100 X.

TI1+

TI1-

21
22
23
24
25
26
28
29

RUN

RUN

FAULT

Relay output 1

Relay output 2

From Standard I/O board

Terminal

Signal

Default

Relay board 2

From term. 

#12

From term. 

#13

Thermistor input

RO1/1 NC
RO1/2 CM
RO1/3 NO

RO2/1 NC

RO2/2 CM
RO2/3 NO

Fig. 6: The control connection example for the relay board 2

NOTE!

The only option for Vacon 100 X.

You can also isolate the digital inputs (terminals 8-10 and 14-16) on the standard I/O board

from ground. To do this, set the dip switch on the control board to position OFF. See the

figure below to find the switches and to make applicable selections for your requirements.

NOTE!

For the DIP switch configurations in Vacon 100 X, see the Vacon 100 X Installation

manual.

QUICK STARTUP GUIDE 

VACON · 15

24-HOUR S358 (0)201 212 575 · EMAIL: [email protected]

1 

Summary of Contents for 100 HVAC

Page 1: ...vacon 100 hvac ac drives application manual ...

Page 2: ......

Page 3: ...pter 2 Wizards Setting up an application quickly Chapter 3 User Interfaces The display types and how to use the control panel The PC tool Vacon Live The functions of the fieldbus Chapter 4 Monitoring menu Data on the monitoring values Chapter 5 Parameter menu A list of all the parameters of the drive Chapter 6 Diagnostics menu Chapter 7 I O and Hardware menu Chapter 8 User settings favourites and ...

Page 4: ...t in the factory G The ID number of the parameter H A short description of the values of the parameter and or its function I When the symbol shows you can find more data about the parameter in Chapter Parameter descriptions NOTE You can download the English and French product manuals with applicable safety warning and caution information from http drives danfoss com knowledge center technical docu...

Page 5: ...y It is possible to program 3 time channels to get different functions on the drive An external PID controller is available You can use it for example to control a valve with the I O of the AC drive A sleep mode function that automatically enables and disables the operation of the drive to save energy A 2 zone PID controller with 2 different feedback signals minimum and maximum control 2 setpoint ...

Page 6: ...VACON 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 7: ...the parameters 33 3 2 5 Comparing the parameters 35 3 2 6 Help texts 36 3 2 7 Using the Favourites menu 37 3 3 Using the text display 37 3 3 1 Editing the values 38 3 3 2 Resetting a fault 39 3 3 3 The Funct button 39 3 4 Menu structure 42 3 4 1 Quick setup 43 3 4 2 Monitor 43 3 5 Vacon Live 44 4 Monitoring menu 46 4 1 Monitor group 46 4 1 1 Multimonitor 46 4 1 2 Basic 47 4 1 3 Timer functions mon...

Page 8: ...e faults 89 6 2 Reset faults 89 6 3 Fault history 89 6 4 Total counters 90 6 5 Trip counters 91 6 6 Software info 92 7 I O and hardware menu 93 7 1 Basic I O 93 7 2 Option board slots 95 7 3 Real time clock 96 7 4 Power unit settings 96 7 5 Keypad 98 7 6 Fieldbus 98 8 User settings favourites and user level menus 99 8 1 User settings 99 8 1 1 Parameter backup 100 8 2 Favourites 101 8 2 1 Adding an...

Page 9: ...a map 148 10 7 Prohibit frequencies 149 10 8 Limit supervisions 151 10 9 Protections 152 10 9 1 Motor thermal protections 153 10 9 2 Motor stall protection 155 10 9 3 Underload Dry pump protection 157 10 10 Automatic reset 160 10 11 Timer functions 162 10 11 1 Timer functions 162 10 12 PID controller 1 166 10 12 1 Basic settings 166 10 12 2 Setpoints 168 10 12 3 Feedback 169 10 12 4 Feedforward 17...

Page 10: ...meter in the graphical display 187 11 1 3 Resetting with a parameter in the text display 188 11 2 Fault history 189 11 2 1 Examining the Fault history in the graphical display 189 11 2 2 Examining the Fault history in the text display 190 11 3 Fault codes 192 VACON 10 TABLE OF CONTENTS TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 11: ...or access the control page and change the control place See more in Table 12 Control reference settings D The arrow button RIGHT E The START button F The arrow button DOWN Use it to scroll the menu down and to decrease a value G The STOP button H The arrow button LEFT Use it to move the cursor left I The OK button Use it to go into an active level or item or to accept a selection 1 2 THE DISPLAYS ...

Page 12: ...activated group or item H The number of items in the group in question A B F C D E Fig 3 The text display If the text is too long to show the text scrolls automatically on the display A The indicators of status B The indicators of alarm and fault C The name of the group or item of the current location D The current location in the menu E The indicators of the control place F The indicators of the ...

Page 13: ...al Current Range Varies 10 Set a value for Minimum frequency Range 0 00 50 00 11 Set a value for Maximum frequency Range 0 00 320 00 After these selections the Start up wizard is completed To start the Start up wizard again you have 2 alternatives Go to the parameter P6 5 1 Restore Factory Defaults or to the parameter P1 19 Start up Wizard Then set the value to Activate 1 4 DESCRIPTION OF THE APPL...

Page 14: ...negative Serial bus positive Fault AO1 Voltage Current Start REV Fault reset Preset freq select 1 Preset freq select 2 Start FWD Reference potentiometer 1 10kΩ 2 wire transmitter Remote reference 4 20mA 2 10V programmable Analogue input voltage or current Analogue input common current Analogue input voltage or current Analogue input common current 24 V auxiliary input voltage To Relay board 1 or 2...

Page 15: ... Default Relay board 2 From term 12 From term 13 Thermistor input RO1 1 NC RO1 2 CM RO1 3 NO RO2 1 NC RO2 2 CM RO2 3 NO Fig 6 The control connection example for the relay board 2 NOTE The only option for Vacon 100 X You can also isolate the digital inputs terminals 8 10 and 14 16 on the standard I O board from ground To do this set the dip switch on the control board to position OFF See the figure...

Page 16: ...Digital inputs Floating Connected to GND Default Fig 7 The DIP switch VACON 16 QUICK STARTUP GUIDE 1 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 17: ...the motor P1 6 Motor nominal power Varies Varies kW Varies 116 Find this value nn on the nameplate of the motor P1 7 Motor Current Limit Varies Varies A Varies 107 The maximum motor current from the AC drive P1 8 Minimum Frequency 0 00 P1 9 Hz Varies 101 The minimum fre quency reference that is acceptable P1 9 Maximum Frequency P1 8 320 00 Hz 50 00 102 The maximum fre quency reference that is acce...

Page 18: ...20 0 104 Gives the quantity of time that is necessary for the output fre quency to decrease from the maximum frequency to zero fre quency P1 15 Remote Control Place 1 2 1 172 The selection of the remote control place start stop 0 I O control 1 Fieldbus control P1 16 Automatic Reset 0 1 0 731 0 Disabled 1 Enabled P1 17 Thermistor Fault 0 3 0 732 0 No action 1 Alarm 2 Fault Stop accord ing to stop m...

Page 19: ...71 0 Inactive 1 Activate See Chapter 1 3 First start up P1 21 Fire Mode Wizard 0 1 0 1672 0 Inactive 1 Activate The parameter is only visible on the graphical keypad The parameter is only visible on the graphical and the text keypad QUICK STARTUP GUIDE VACON 19 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 1 ...

Page 20: ...ocess Unit Max P3 12 1 6 The range depends on the selection in ques tion 1 4 Set a value for Process Unit Decimals P3 12 1 7 Range 0 4 5 Set a value for Feedback 1 Source Selection P3 12 3 3 See Table 34 Feedback settings If you make a selection of an analogue input signal you see the question 6 With other selections the wizard goes to question 7 6 Set the signal range of the analogue input 0 0 10...

Page 21: ... Range 0 3000 s 14 Set a value for Wake up Level P3 12 2 9 The range depends on the set process unit The PID mini wizard is completed 2 2 MULTI PUMP MINI WIZARD The Multi pump mini wizard asks the most important questions to set up a Multi pump system The Multi pump mini wizard always follows the PID mini wizard 15 Set a value for Number of Motors P 3 14 1 1 4 16 Set a value for Interlock Function...

Page 22: ...iguration done by the application graphical keypad only Write these values down for future reference 2 3 FIRE MODE WIZARD To start the Fire Mode Wizard make the selection Activate for parameter B1 1 4 in the Quick setup menu CAUTION Before you continue read about the password and warranty in Chapter 10 15 Fire mode 1 Set a value for parameter P3 17 2 Fire Mode Fre quency Source More than 1 selecti...

Page 23: ... Make a selection of a digital input to activate Fire mode See also Chapter 10 15 Fire mode 5 Set a value for parameter P3 17 6 Fire Mode Reverse Make a selection of a digital input to activate the reverse direction in Fire mode DigIn Slot0 1 FORWARD DigIn Slot0 2 REVERSE 6 Set a value for P3 17 1 Fire Mode Password Set a password to enable the Fire mode func tion 1234 Enable test mode 1001 Enable...

Page 24: ... Down in the keypad To go into a group or an item push the OK button To go back to the level where you were before push the Back Reset button On the display you see your current location in the menu for example M5 5 1 You also see the name of the group or item in your current location VACON 24 USER INTERFACES 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 25: ...Timer Functions M2 4 PID Controller 1 M2 5 PID Controller 2 M2 6 Multi Pump M2 7 Fieldbus data M3 Parameters M4 Diagnostics M5 I O and Hardware M6 User Settings M7 Favourites M8 User Levels M4 2 Reset Faults M4 3 Fault History M4 1 Active Faults M4 5 Total Counters M4 6 Trip Counters M4 7 Software Info M5 1 Basic I O M5 2 M5 4 Slot C D E M5 5 Real Time Clock M5 6 Power unit sett M5 7 Keypad M5 8 R...

Page 26: ... in the menu G An activated group or item push OK to go in H The number of items in the group in question 3 2 1 EDITING THE VALUES On the graphical display there are 2 different procedures to edit the value of an item Usually you can set only 1 value for a parameter Select from a list of text values or from a range of numerical values CHANGING THE TEXT VALUE OF A PARAMETER 1 Find the parameter wit...

Page 27: ...ntrol 4 To accept the change push the OK button To ignore the change use the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with the arrow buttons STOP READY I O Frequency Ref P3 3 1 1 ID 101 MaxFreqReference 0 00 Hz MinFreqReference 50 00 Hz PosFreqRefLimit 320 00 Hz 2 Go to the Edit mode STOP READY I O MinFreqReference P3 3 1 1 ID 101 0 00 Hz Min 0 00Hz Max 50 00Hz USER INTE...

Page 28: ...th the Back Reset button STOP READY I O MinFreqReference P3 3 1 1 ID 101 11 00 Hz Min 0 00Hz Max 50 00Hz THE SELECTION OF MORE THAN 1 VALUE Some parameters let you to make a selection of more than 1 value Select a checkbox at each necessary value 1 Find the parameter There is a symbol on the display when a checkbox selection is possible STOP READY I O P3 12 1 3 ID 1466 Interval 1 00 00 00 00 00 00...

Page 29: ...lection of the frequency reference source The Local control place is always the keypad The Remote control place is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B can bypass...

Page 30: ...cal Remote 3 To make a selection of Local or Remote use the arrow buttons Up and Down again To accept the selection push the OK button STOP READY Keypad ID 211 Local Remote Remote Local 4 If you changed Remote control place to Local that is the keypad give a keypad reference STOP READY I O ID M1 Main Menu 21 6 Parameters 12 Monitor Diagnostics After the selection the display goes back into the sam...

Page 31: ...th the OK button STOP READY Keypad ID 184 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 00Hz 0 00A 0 00 0 00 4 To change the digits in the value push the arrow buttons Up and Down Accept the change with the OK button STOP READY Keypad ID 168 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 00Hz 0 00A 0 00 0 00 See more informatio...

Page 32: ...here in the menu structure push the Funct button STOP READY I O ID M1 Main Menu Monitor 7 Parameters 15 Diagnostics 6 2 To make a selection of the Change direction push the arrow buttons Up and Down Push the OK button RUN READY Keypad ID 1805 Choose action Control page Change direction Local Remote 3 Make a selection of a new rotation direction The current rotation direction blinks Push the OK but...

Page 33: ...rive you must stop the drive COPYING THE PARAMETERS OF AN AC DRIVE Use this function to copy parameters from a drive to another 1 Save the parameters to the control panel 2 Detach the control panel and connect it to another drive 3 Download the parameters to the new drive with the command Restore from keypad SAVING THE PARAMETERS TO THE CONTROL PANEL 1 Go into the User settings menu STOP READY Key...

Page 34: ...rol panel to the drive The parameters that you cannot copy if the drives have a different size If you replace the control panel of a drive with a control panel from a drive that is of a different size the values of these parameters do not change Motor nominal voltage P3 1 1 1 Motor nominal frequency P3 1 1 2 Motor nominal speed P3 1 1 3 Motor nominal current P3 1 1 4 Motor cos phii P3 1 1 5 Motor ...

Page 35: ... set the display shows the text Comparing failed USING THE FUNCTION PARAMETER COMPARE 1 Go into Parameter Compare in the User settings menu STOP READY I O ID M6 6 User Settings Language Selection Parameter Backup Parameter Compare English 4 7 2 Make a selection of the pair of sets Push OK to accept the selection STOP READY I O ID B6 6 1 Parameter Compare Active set Set 1 Active set Set 2 Active se...

Page 36: ...ay can show help texts on many topics All the parameters have a help text The help texts are also available for the faults alarms and the Startup wizard READING A HELP TEXT 1 Find the item about which you want to read STOP READY I O ID 403 M3 5 1 1 Digital Inputs Ctrl Signal 1 A Ctrl Signal 2 A Ctrl Signal 1 B 2 Use the arrow buttons Up and Down to make a selection of Help STOP READY I O ID 403 M3...

Page 37: ...l with the text display for your user interface The text display and the graphical display have almost the same functions Some functions are only available in the graphical display The display shows the status of the motor and the AC drive It also shows faults in the operation of the motor and the drive On the display you see your current location in the menu You also see the name of the group or ...

Page 38: ...PAD I O REV FWD 2 To go to the Edit mode push the OK button READY FAULT ALARM STOP RUN BUS KEYPAD I O REV FWD 3 To set a new value push the arrow buttons Up and Down READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 4 Accept the change with the OK button To ignore the change go back to the level where you were before with the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with...

Page 39: ...ace is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B can bypass the Remote control places I O A and Fieldbus with a digital input You can make a selection of the digital i...

Page 40: ...UN KEYPAD I O REV FWD BUS 4 If you changed Remote control place to Local that is the keypad give a keypad reference After the selection the display goes back into the same location where it was when you pushed the Funct button GOING INTO THE CONTROL PAGE It is easy to monitor the most important values in the Control page 1 Anywhere in the menu structure push the Funct button READY FAULT ALARM STOP...

Page 41: ...ultimonitoring values You can make a selection of the values that show up here see instructions in Chapter 4 1 1 Multimonitor CHANGING THE ROTATION DIRECTION You can change the rotation direction of the motor quickly with the Funct button NOTE The command Change direction is available in the menu only if the current control place is Local 1 Anywhere in the menu structure push the Funct button 2 To...

Page 42: ...er 2 Multi Pump Fieldbus data Temperature inputs Parameters See Chapter 5 Parameters menu Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info I O and hardware Basic I O Slot C Slot D Slot E Real time clock Power unit settings Keypad RS 485 Ethernet VACON 42 USER INTERFACES 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 43: ...tallation and commissioning of the Vacon 100 HVAC Application They are collected in the first parameter group so that they are fast and easy to find You can also find and edit them in their actual parameter groups When you change a parameter value in the Quick setup group also the value of this parameter in its actual group changes More detailed information on the parameters of this group you will...

Page 44: ...s function for example for monitoring during the fieldbus commissioning See Chapter 4 1 7 Fieldbus process data monitoring 3 5 VACON LIVE Vacon Live is a PC tool for commissioning and maintenance of the Vacon 10 Vacon 20 and Vacon 100 AC drives You can download Vacon Live from http drives danfoss com The Vacon Live PC tool includes these functions Parametrisation monitoring drive info data logger ...

Page 45: ...See more on how to use Vacon Live in the help menu of the program Fig 11 The Vacon Live PC tool USER INTERFACES VACON 45 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 3 ...

Page 46: ...or menu with the OK button STOP READY I O ID M1 Main Menu Monitor 12 Quick Setup 4 Parameters 21 2 Go into Multimonitor STOP READY I O ID M2 1 Monitor Multimonitor Timer Functions Basic 13 7 3 To replace an old item activate it Use the arrow buttons STOP READY I O ID 25 FreqReference Multimonitor 20 0 Hz Motor Curre 0 00A DC link volt 0 0V Output Freq 0 00 Hz Motor Speed 0 0 rpm Motor Voltage 0 0V...

Page 47: ...ts The different applications may have different number of monitoring values You can see the basic monitoring values and their related data in the next table NOTE Only the standard I O board statuses are available in the Monitor menu You can find the statuses of all the I O board signals as raw data in the I O and Hardware system menu Do a check of the statuses of the expander I O board in the I O...

Page 48: ...or temperature 9 V2 2 13 Analogue input 1 59 V2 2 14 Analogue input 2 60 V2 2 15 Analogue output 1 81 V2 2 16 Motor Preheat 1228 0 OFF 1 Heating feeding DC current V2 2 17 Drive Status Word 43 B1 Ready B2 Run B3 Fault B6 RunEnable B7 AlarmActive B10 DC Current in stop B11 DC Brake Active B12 RunRequest B13 MotorRegulatorActive V2 2 19 Fire mode status 1597 0 Disabled 1 Enabled 2 Activated 3 Test m...

Page 49: ...nter High 1067 V2 2 27 LastActiveFaultCode 37 V2 2 28 LastActiveFault ID 95 V2 2 29 LastActiveAlarm Code 74 V2 2 30 LastActiveAlarm ID 94 V2 2 31 U Phase Current A 39 V2 2 32 V Phase Current A 40 V2 2 33 W Phase Current A 41 V2 2 34 MotorRegulat Status 77 B0 Current limit Motor B1 Current limit Generator B2 Torque limit Motor B3 Torque limit Generator B4 Overvoltage control B5 Undervoltage control...

Page 50: ...9 Timer 3 s 1449 V2 3 10 Real time clock 1450 4 1 4 PID1 CONTROLLER MONITORING Table 5 Monitoring of the values of the PID1 controller Index Monitoring value Unit ID Description V2 4 1 PID1 setpoint Varies 20 V2 4 2 PID1 feedback Varies 21 V2 4 3 PID1 error value Varies 22 V2 4 4 PID1 output 23 V2 4 5 PID1 status 24 0 Stopped 1 Running 3 Sleep mode 4 In dead band see Chapter 5 12 Group 3 12 PID co...

Page 51: ... 84 V2 5 3 PID2 error value Varies 85 V2 5 4 PID2 output 86 V2 5 5 PID2 status 87 0 Stopped 1 Running 2 In dead band see Chapter 5 13 Group 3 13 PID controller 2 4 1 6 MULTI PUMP MONITORING Table 7 Multipump monitoring Index Monitoring value Unit ID Description V2 6 1 Motors running 30 V2 6 2 Autochange 1114 MONITORING MENU VACON 51 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 52: ...8 6 FB data in 4 879 V2 8 7 FB data in 5 880 V2 8 8 FB data in 6 881 V2 8 9 FB data in 7 882 V2 8 10 FB data in 8 883 V2 8 11 FB Status Word 864 V2 8 12 FB Speed Actual 865 V2 8 13 FB data out 1 866 V2 8 14 FB data out 2 867 V2 8 15 FB data out 3 868 V2 8 16 FB data out 4 869 V2 8 17 FB data out 5 870 V2 8 18 FB data out 6 871 V2 8 19 FB data out 7 872 V2 8 20 FB data out 8 873 VACON 52 MONITORING...

Page 53: ...oup 3 9 Protections Protections configuration Group 3 10 Automatic reset Auto reset after fault configuration Group 3 11 Timer functions Configuration of 3 timers based on Real Time Clock Group 3 12 PID controller 1 Parameters for PID Controller 1 Motor control or external usage Group 3 13 PID controller 2 Parameters for PID Controller 2 External usage Group 3 14 Multi pump Parameters for multi pu...

Page 54: ...3 Motor Nominal Speed 24 19200 rpm Varies 112 P3 1 1 4 Motor Nominal Cur rent Varies Varies A Varies 113 P3 1 1 5 Motor Cos Phi 0 30 1 00 Varies 120 P3 1 1 6 Motor Nominal Power Varies Varies kW Varies 116 P3 1 1 7 Motor current limit Varies Varies A Varies 107 P3 1 1 8 Motor type 0 1 0 650 0 asynchronous induction motor 1 PM synchronous motor VACON 54 PARAMETERS MENU 5 TEL 358 0 201 2121 FAX 358 ...

Page 55: ...5 IL A Varies 1227 P3 1 2 8 U f Ratio selection 0 1 Varies 108 0 Linear 1 Squared P3 1 2 15 Overvoltage Control 0 1 1 607 0 Disabled 1 Enabled P3 1 2 16 Undervoltage Control 0 1 1 608 0 Disabled 1 Enabled P3 1 2 17 Stator Voltage Adjust 50 0 150 0 100 0 659 P3 1 2 18 Energy Optimization 0 1 0 666 0 Disabled 1 Enabled P3 1 2 19 Flying Start Options 0 65 1590 B0 Disable reverse direction search B6 F...

Page 56: ...l P3 2 4 Start Function 0 1 Varies 505 0 Ramping 1 Flying start P3 2 5 Stop Function 0 1 0 506 0 Coasting 1 Ramping P3 2 6 I O A Start Stop Logic 0 4 0 300 Logic 0 Ctrl sgn 1 Forward Ctrl sgn 2 Backward Logic 1 Ctrl sgn 1 Forward edge Ctrl sgn 2 Inverted Stop Logic 2 Ctrl sgn 1 Forward edge Ctrl sgn 2 Bckwrd edge Logic 3 Ctrl sgn 1 Start Ctrl sgn 2 Reverse Logic 4 Ctrl sgn 1 Start edge Ctrl sgn 2 ...

Page 57: ...ameter Min Max Unit Default ID Description P3 2 8 Fieldbus Start Logic 0 1 0 889 0 A rising edge is necessary 1 State P3 2 9 Start Delay 0 00 60 00 s 0 00 524 PARAMETERS MENU VACON 57 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 58: ...ce B Selection 1 11 4 131 P3 3 5 Keypad Ctrl Refer ence Selection 1 8 2 121 1 Preset Frequency 0 2 Keypad 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID 1 reference 8 Motor potentiome ter P3 3 6 Keypad Reference P3 3 1 P3 3 2 Hz 0 00 184 P3 3 7 Keypad Direction 0 1 0 123 0 Forward 1 Reverse P3 3 8 Keypad reference copy 0 2 1 181 0 Copy reference 1 Copy ref Run state 2 No copying P3 3 9 Fieldbus Control Re...

Page 59: ...25 00 127 P3 3 16 Preset Frequency 5 P3 3 1 P3 3 1 Hz 30 00 128 P3 3 17 Preset Frequency 6 P3 3 1 P3 3 1 Hz 40 00 129 P3 3 18 Preset Frequency 7 P3 3 1 P3 3 1 Hz 50 00 130 P3 3 19 Preset alarm fre quency P3 3 1 P3 3 2 Hz 25 00 183 P3 3 20 Motor Potentiometer Ramp Time 0 1 500 0 Hz s 10 0 331 P3 3 21 Motor Potentiometer Reset 0 2 1 367 0 No reset 1 Reset if stopped 2 Reset if powered down P3 3 22 R...

Page 60: ... 20 0 502 P3 4 6 Deceleration Time 2 0 1 3000 0 s 20 0 503 P3 4 7 Start Magnetising Time 0 00 600 00 s 0 00 516 P3 4 8 Start Magnetising Current Varies Varies A Varies 517 P3 4 9 DC Braking Time at Stop 0 00 600 00 s 0 00 508 P3 4 10 DC Brake Current Varies Varies A Varies 507 0 Disabled P3 4 11 Frequency to Start DC Braking at Ramp Stop 0 10 10 00 Hz 1 50 515 P3 4 12 Flux Braking 0 1 0 520 0 Disa...

Page 61: ...le DigIN Slot0 2 407 P3 5 1 12 Run Interlock 1 DigIN Slot0 2 1041 P3 5 1 13 Run Interlock 2 DigIN Slot0 2 1042 P3 5 1 14 Motor Preheat ON DigIN Slot0 1 1044 OPEN No action CLOSED Uses the DC current of the motor preheat in Stop state Used when the value of P3 1 2 5 is 2 P3 5 1 15 Preset Frequency Selection 0 DigIN SlotA 4 419 P3 5 1 16 Preset Frequency Selection 1 DigIN SlotA 5 420 P3 5 1 17 Prese...

Page 62: ...otor Potentiometer UP DigIN Slot0 1 418 OPEN Not active CLOSED Active The motor potenti ometer reference INCREASES until the contact is open P3 5 1 32 Motor Potentiometer DOWN DigIN Slot0 1 417 OPEN Not active CLOSED Active The motor potenti ometer reference DECREASES until the contact is open P3 5 1 33 Acc Dec Time Sel DigIN Slot0 1 408 OPEN Ramp 1 Shape Acceleration Time 1 and Deceleration Time ...

Page 63: ... preset frequency selection 0 DigIn Slot0 1 15531 P3 5 1 45 Fire mode preset frequency selection 1 DigIn Slot0 1 15532 P3 5 1 46 Param Set 1 2 Sel DigIN Slot0 1 496 OPEN Parameter Set 1 CLOSED Parameter Set 2 PARAMETERS MENU VACON 63 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 64: ...ax 160 00 160 00 100 00 392 See P3 5 2 5 P3 5 2 12 AI2 Signal Inversion 0 1 0 398 See P3 5 2 6 P3 5 2 13 AI3 Signal Selection AnIN Slot0 1 141 See P3 5 2 1 P3 5 2 14 AI3 Filter Time 0 0 300 0 s 1 0 142 See P3 5 2 2 P3 5 2 15 AI3 Signal Range 0 1 0 143 See P3 5 2 3 P3 5 2 16 AI3 Custom Min 160 00 160 00 0 00 144 See P3 5 2 4 P3 5 2 17 AI3 Custom Max 160 00 160 00 100 00 145 See P3 5 2 5 P3 5 2 18 A...

Page 65: ...ustom Max 160 00 160 00 100 00 192 See P3 5 2 5 P3 5 2 30 AI5 Signal Inversion 0 1 0 198 See P3 5 2 6 P3 5 2 31 AI6 Signal Selection AnIN Slot0 1 199 See P3 5 2 1 P3 5 2 32 AI6 Filter Time 0 0 300 0 s 1 0 200 See P3 5 2 2 P3 5 2 33 AI6 Signal Range 0 1 0 201 See P3 5 2 3 P3 5 2 34 AI6 Custom Min 160 00 160 00 0 00 203 See P3 5 2 4 P3 5 2 35 AI6 Custom Max 160 00 160 00 100 00 204 See P3 5 2 5 P3 5...

Page 66: ...t speed 10 Keypad control 11 I O B control 12 Limit supervision 1 13 Limit supervision 2 14 Start signal 15 Reserved 16 Fire mode activa tion 17 RTC time channel 1 control 18 RTC time channel 2 control 19 RTC time channel 3 control 20 FB ControlWord B13 21 FB ControlWord B14 22 FB ControlWord B15 23 PID 1 in Sleep mode 24 Reserved 25 PID1 supervision limits 26 PID2 supervision limits 27 Motor 1 co...

Page 67: ... 00 320 00 s 0 00 11003 P3 5 3 2 4 Basic R02 Function 0 41 3 11004 See P3 5 3 2 1 P3 5 3 2 5 Basic R02 ON Delay 0 00 320 00 s 0 00 11005 See P3 5 3 2 2 P3 5 3 2 6 Basic R02 OFF Delay 0 00 320 00 s 0 00 11006 See P3 5 3 2 3 P3 5 3 2 7 Basic R03 Function 0 41 1 11007 See P3 5 3 2 1 P3 5 3 2 8 P3 5 3 2 9 THE DIGITAL OUTPUTS OF THE EXPANDER SLOTS C D AND E Shows only the parameters for the outputs on ...

Page 68: ...or 9 DC link voltage 0 1000V 10 PID1 output 0 100 11 PID2 output 0 100 12 ProcessDataIn1 0 100 13 ProcessDataIn2 0 100 14 ProcessDataIn3 0 100 15 ProcessDataIn4 0 100 16 ProcessDataIn5 0 100 17 ProcessDataIn6 0 100 18 ProcessDataIn7 0 100 19 ProcessDataIn8 0 100 P3 5 4 1 1 AO1 function 0 PID feed back 2 10050 P3 5 4 1 2 AO1 filter time 0 0 300 0 s 1 0 10051 0 No filtering P3 5 4 1 3 AO1 minimum si...

Page 69: ...UP 3 6 FIELDBUS DATA MAPPING Table 18 Fieldbus data mapping Index Parameter Min Max Unit Default ID Description P3 6 1 Fieldbus Data Out 1 Selection 0 35000 1 852 P3 6 2 Fieldbus Data Out 2 Selection 0 35000 2 853 P3 6 3 Fieldbus Data Out 3 Selection 0 35000 45 854 P3 6 4 Fieldbus Data Out 4 Selection 0 35000 4 855 P3 6 5 Fieldbus Data Out 5 Selection 0 35000 5 856 P3 6 6 Fieldbus Data Out 6 Selec...

Page 70: ... 1 Monitor group are given the scale value 5 7 GROUP 3 7 PROHIBIT FREQUENCIES Table 20 Prohibit frequencies Index Parameter Min Max Unit Default ID Description P3 7 1 Prohibit Frequency Range 1 Low Limit 1 00 320 00 Hz 0 00 509 0 Not used P3 7 2 Prohibit Frequency Range 1 High Limit 0 00 320 00 Hz 0 00 510 0 Not used P3 7 3 Prohibit Frequency Range 2 Low Limit 0 00 320 00 Hz 0 00 511 0 Not used P3...

Page 71: ...ow limit supervision output active over limit 2 High limit supervision output active under limit P3 8 3 Supervision 1 Limit Varies Varies Varies 25 00 1433 P3 8 4 Supervision 1 Limit Hysteresis Varies Varies Varies 5 00 1434 P3 8 5 Supervision 2 Item Selection 0 7 1 1435 See P3 8 1 P3 8 6 Supervision 2 Mode 0 2 0 1436 See P3 8 2 P3 8 7 Supervision 2 Limit Varies Varies Varies 40 00 1437 See P3 8 3...

Page 72: ...port P3 9 4 Undervoltage Fault 0 1 0 727 0 Fault stored in his tory 1 Fault not stored in history P3 9 5 Response to Output Phase Fault 0 3 2 702 See P3 9 2 P3 9 6 Motor Thermal Pro tection 0 3 2 704 See P3 9 2 P3 9 7 Motor ambient tem perature factor 20 0 100 0 C 40 0 705 P3 9 8 Motor thermal zero speed cooling 5 0 150 0 Varies 706 P3 9 9 Motor Thermal Time Constant 1 200 min Varies 707 P3 9 10 M...

Page 73: ...mistor Fault 0 3 0 732 See P3 9 2 P3 9 22 Response to PID1 Supervision Fault 0 3 2 749 See P3 9 2 P3 9 23 Response to PID2 Supervision Fault 0 3 2 757 See P3 9 2 P3 9 25 TempFault Signal 0 6 0 739 0 Not Used 1 Temp Input 1 2 Temp Input 2 3 Temp Input 3 4 Temp Inputs 1 2 5 Temp Inputs 2 3 6 Temp Inputs 1 3 P3 9 26 TempAlarm Limit 30 0 200 130 0 741 P3 9 27 TempFault Limit 30 0 200 155 0 742 P3 9 28...

Page 74: ...0000 00 s 60 00 718 P3 10 5 Number of Trials 1 10 4 759 P3 10 6 Autoreset Under voltage 0 1 1 720 0 No 1 Yes P3 10 7 Autoreset Over voltage 0 1 1 721 0 No 1 Yes P3 10 8 Autoreset Over current 0 1 1 722 0 No 1 Yes P3 10 9 Autoreset AI Low 0 1 1 723 0 No 1 Yes P3 10 10 Autoreset Unit Overtemperature 0 1 1 724 0 No 1 Yes P3 10 11 Autoreset Motor Overtemperature 0 1 1 725 0 No 1 Yes P3 10 12 Autoreset...

Page 75: ...hursday 5 Friday 6 Saturday P3 11 1 5 Assign to Channel 0 3 0 1468 A checkbox selec tion 0 Not used 1 Time channel 1 2 Time channel 2 3 Time channel 3 Table 25 3 11 2 Interval 2 Index Parameter Min Max Unit Default ID Description P3 11 2 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 1469 See Interval 1 P3 11 2 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 00 00 1470 See Interval 1 P3 11 2 3 From day 0 ...

Page 76: ...mm ss 00 00 00 1479 See Interval 1 P3 11 4 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 00 00 1480 See Interval 1 P3 11 4 3 From day 0 6 0 1481 See Interval 1 P3 11 4 4 To day 0 6 0 1482 See Interval 1 P3 11 4 5 Assign to Channel 0 3 0 1483 See Interval 1 Table 28 3 11 5 Interval 5 Index Parameter Min Max Unit Default ID Description P3 11 5 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 1484 See Interv...

Page 77: ... Parameter Min Max Unit Default ID Description P3 11 7 1 Duration 0 72000 s 0 1491 See Timer 1 P3 11 7 2 Assign to Channel 0 3 0 1492 See Timer 1 P3 11 7 3 Mode TOFF TON TOFF 15528 See Timer 1 Table 31 3 11 8 Timer 3 Index Parameter Min Max Unit Default ID Description P3 11 8 1 Duration 0 72000 s 0 1493 See Timer 1 P3 11 8 2 Assign to Channel 0 3 0 1494 See Timer 1 P3 11 8 3 Timer 3 TOFF TON TOFF ...

Page 78: ... Unit Selec tion 1 40 1 1036 P3 12 1 5 Process Unit Min Varies Varies Varies 0 1033 P3 12 1 6 Process Unit Max Varies Varies Varies 100 1034 P3 12 1 7 Process Unit Deci mals 0 4 2 1035 P3 12 1 8 Error Inversion 0 1 0 340 0 Normal Feedback Setpoint Increase PID output 1 Inverted Feedback Setpoint Decrease PID output P3 12 1 9 Dead Band hystere sis Varies Varies Varies 0 1056 P3 12 1 10 Dead Band De...

Page 79: ...nput 3 P3 12 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1069 P3 12 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1070 P3 12 2 7 Sleep Frequency limit 1 0 00 320 00 Hz 0 00 1016 P3 12 2 8 Sleep Delay 1 0 3000 s 0 1017 P3 12 2 9 Wake up Level 1 214748 36 214748 36 Varies 0 1018 P3 12 2 10 Setpoint 1 Wake up Mode 0 1 0 15539 0 Absolute level 1 Relative setpoint P3 12 2 11 Setpoint 1 boost 2 0 2 0 x 1 0 ...

Page 80: ...0 1076 See P3 12 2 8 P3 12 2 17 Wake up Level 2 214748 36 214748 36 Varies 0 0000 1077 See P3 12 2 8 P3 12 2 18 Setpoint 2 Wake up mode 0 1 0 15540 0 Absolute level 1 Relative setpoint P3 12 2 19 Setpoint 2 boost 2 0 2 0 x 1 0 1078 See P3 12 2 11 VACON 80 PARAMETERS MENU 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 81: ... 3 Feedback 1 Source Selection 0 14 2 334 0 Not used 1 AI1 2 AI2 3 AI3 4 AI4 5 AI5 6 AI6 7 ProcessDataIn1 8 ProcessDataIn2 9 ProcessDataIn3 10 ProcessDataIn4 11 ProcessDataIn5 12 ProcessDataIn6 13 ProcessDataIn7 14 ProcessDataIn8 P3 12 3 4 Feedback 1 Minimum 200 00 200 00 0 00 336 P3 12 3 5 Feedback 1 Maxi mum 200 00 200 00 100 00 337 P3 12 3 6 Feedback 2 Source Selection 0 14 0 335 See P3 12 3 3 ...

Page 82: ... 00 200 00 100 00 1066 See M3 12 3 8 Table 36 Process supervision parameters Index Parameter Min Max Unit Default ID Description P3 12 5 1 Enable Process Supervision 0 1 0 735 0 Disabled 1 Enabled P3 12 5 2 Upper Limit 214748 36 214748 36 Varies 0 00 736 P3 12 5 3 Lower Limit 214748 36 214748 36 Varies 0 00 758 P3 12 5 4 Delay 0 30000 s 0 737 Table 37 Pressure loss compensation parameters Index Pa...

Page 83: ...0 00 1633 See P3 12 1 3 P3 13 1 6 Process Unit Selec tion 1 40 1 1635 See P3 12 1 4 P3 13 1 7 Process Unit Min Varies Varies Varies 0 1664 See P3 12 1 5 P3 13 1 8 Process Unit Max Varies Varies Varies 100 1665 See P3 12 1 6 P3 13 1 9 Process Unit Deci mals 0 4 2 1666 See P3 12 1 7 P3 13 1 10 Error Inversion 0 1 0 1636 0 normal 1 inverted See P3 12 1 8 P3 13 1 11 Dead Band hystere sis Varies Varies...

Page 84: ... 6 AI4 7 AI5 8 AI6 9 ProcessDataIn1 10 ProcessDataIn2 11 ProcessDataIn3 12 ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temp Input 1 18 Temp Input 2 19 Temp Input 3 P3 13 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1644 P3 13 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1645 P3 13 2 7 Setpoint source 2 selection 0 16 0 1646 See P3 13 2 4 P3 13 2 8 Setpoint...

Page 85: ... P3 13 3 6 Feedback 2 Source Selection 0 14 2 1655 See P3 12 3 6 P3 13 3 7 Feedback 2 Minimum 200 00 200 00 0 00 1656 P3 13 3 8 Feedback 2 Maxi mum 200 00 200 00 100 00 1657 Table 41 Process supervision Index Parameter Min Max Unit Default ID Description P3 13 4 1 Enable Supervision 0 1 0 1659 0 Disabled 1 Enabled P3 13 4 2 Upper Limit Varies Varies Varies Varies 1660 See P3 12 5 2 P3 13 4 3 Lower...

Page 86: ...led P3 14 3 Include FC 0 1 1 1028 0 Disabled 1 Enabled P3 14 4 Autochange 0 1 1 1027 0 Disabled 1 Enabled P3 14 5 Autochange Interval 0 0 3000 0 h 48 0 1029 P3 14 6 Autochange Fre quency Limit 0 00 50 00 Hz 25 00 1031 P3 14 7 Autochange Motor Limit 0 5 1 1030 P3 14 8 Bandwidth 0 100 10 1097 P3 14 9 Bandwidth Delay 0 3600 s 10 1098 VACON 86 PARAMETERS MENU 5 TEL 358 0 201 2121 FAX 358 0 201 212 205...

Page 87: ...rce 0 8 0 1617 0 Fire Mode fre quency 1 Preset speeds 2 Keypad 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID1 8 Motor potentiome ter P3 16 6 Fire Mode Reverse DigIN Slot0 1 1618 Open Forward Closed Reverse P3 16 7 Fire Mode preset fre quency 1 0 50 10 15535 P3 16 8 Fire Mode preset fre quency 2 0 50 Hz 20 15536 P3 16 9 Fire Mode preset fre quency 3 0 50 30 15537 M3 16 10 Fire Mode Status 0 3 0 1597 A 0 D...

Page 88: ...selection kW 1198 P3 17 4 FunctButtonConfig 0 7 7 1195 B0 Local Remote B1 Control Page B2 Change Direction 5 17 GROUP 3 18 KWH PULSE OUTPUT SETTINGS Table 45 kWh pulse output settings Index Parameter Min Max Unit Default ID Description P3 18 1 kWh pulse length 50 200 ms 50 15534 P3 18 2 kWh pulse resolution 1 100 kWh 1 15533 VACON 88 PARAMETERS MENU 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 89: ...al in the I O terminal Give a reset signal with the fieldbus Give a reset signal in Vacon Live The Active faults submenu can keep a storage of maximum 10 faults The submenu shows the faults in the sequence in which they occurred 6 2 RESET FAULTS In this menu you can reset faults See instructions in Chapter 11 1 A fault comes into view CAUTION Before you reset the fault remove the external Control ...

Page 90: ... keypad d The operating time of the control unit in total days V4 4 6 Operating Time text keypad hh min ss The operating time of the control unit in hours minutes and seconds V4 4 7 Run Time graphical keypad a d hh min 2293 The motor run time V4 4 8 Run Time text key pad a The motor run time in total years V4 4 9 Run Time text key pad d The motor run time in total days V4 4 10 Run Time text key pa...

Page 91: ... play the highest energy unit that the display shows is MW If the counted energy becomes more than 999 9 MW no unit shows on the display Resetting the counter In the text display Push the OK but ton for 4 s In the graphical display Push OK A Reset counter page shows Push OK again P4 5 3 Operating Time graphical keypad a d hh min 2299 You can reset this counter See instruc tions in P4 5 1 above P4 ...

Page 92: ...ft ware identification V4 6 2 Software Package ID text keypad V4 6 3 Software Package Version text keypad V4 6 4 System Load 0 100 2300 The load on the control unit CPU V4 6 5 Application Name graphical keypad 2525 The name of the appli cation V4 6 6 Application ID 837 The code of the appli cation V4 6 7 Application Version 838 VACON 92 DIAGNOSTICS MENU 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 93: ...re are different settings that are related to the options 7 1 BASIC I O In the Basic I O menu you can monitor the statuses of the inputs and the outputs I O AND HARDWARE MENU VACON 93 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 7 ...

Page 94: ...signal V5 1 6 Digital Input 6 0 1 0 2507 Status of the digital input signal V5 1 7 Analogue Input 1 Mode 1 3 3 2508 Shows the mode that is set for the analogue input signal The selec tion is made with a DIP switch on the control board 1 0 20mA 3 0 10V V5 1 8 Analogue Input 1 0 100 0 00 2509 Status of the analogue input signal V5 1 9 Analogue Input 2 Mode 1 3 3 2510 Shows the mode that is set for t...

Page 95: ...e parameters of the option board that you installed If there is no option board in the slots C D or E you do not see parameters See more about the location of the slots in Chapter 10 5 I O configuration When you remove an option board the fault code 39 and the fault name Device removed show on the display See Chapter 11 3 Fault codes Table 50 Option board related parameters Menu Function Descripti...

Page 96: ...er 3 US starts on the 2nd Sunday in March ends on the 1st Sunday in November 4 Russia permanent 7 4 POWER UNIT SETTINGS In this menu you can change the settings of the fan and the sine filter The fan operates in the optimised or the always on mode In the optimised mode the internal logic of the drive receives data about the temperature and controls the fan speed After the drive goes in the Ready s...

Page 97: ... lifetime P5 6 1 6 Fan lifetime alarm limit 0 200 000 h 50 000 824 Fan lifetime alarm limit P5 6 1 7 Fan lifetime reset N A N A 0 823 Fan lifetime reset Table 53 Power unit settings Sine filter Index Parameter Min Max Unit Default ID Description P5 6 4 1 Sine Filter 0 1 0 2527 0 Disabled 1 Enabled I O AND HARDWARE MENU VACON 97 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 7 ...

Page 98: ... page to be the menu index The selection 1 in P5 7 2 P5 7 4 Contrast 30 70 50 830 Set the contrast of the display P5 7 5 Backlight Time 0 60 min 5 818 Set the time after which the backlight of the display turns off If the value is set to 0 the backlight is always on Only available with the graphical keypad 7 6 FIELDBUS In the I O and Hardware menu there are the parameters that are related to diffe...

Page 99: ...aries Varies 802 The selection is differ ent in all the language packages M6 5 Parameter backup See Table 56 The parameter backup parameters in the user settings menu M6 6 Parameter compare P6 7 Drive name Use Vacon Live PC tool to give a name to the drive if you think that it is necessary USER SETTINGS FAVOURITES AND USER LEVEL MENUS VACON 99 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON CO...

Page 100: ...estore from Keypad 2488 Loads the parameter values from the control panel to the drive P6 5 4 Save to Set 1 2489 Keeps the parameter values to the parame ter set 1 P6 5 5 Restore from Set 1 2490 Loads the parameter values from the parameters set 1 to the drive P6 5 6 Save to Set 2 2491 Keeps the parameter values to the parame ter set 2 P6 5 7 Restore from Set 2 2492 Loads the parameter values from...

Page 101: ...ntrol panel with the text display NOTE This menu is not available in the Vacon Live tool If you use the same items frequently you can add them into Favourites You can collect a set of parameters or monitoring signals from all the keypad menus It is not necessary to find them in the menu structure one by one As an alternative add them into the Favourites folder where it is easy to find them ADDING ...

Page 102: ...ourites Press OK to continue REMOVING AN ITEM FROM THE FAVOURITES 1 Go to the Favourites 2 Find the item that you want to remove Push the OK button STOP READY I O Favourites Motor Nom Freq 50 00 Hz 3 Make a selection of Rem from favourites STOP READY I O Motor Nom Freq Rem from favourites Help Monitor 4 To remove the item push the OK button again VACON 102 USER SETTINGS FAVOURITES AND USER LEVEL M...

Page 103: ... 2 Access Code 0 9 0 2362 If you set the value to be to other than 0 before you go to Moni toring from for exam ple Normal you have to give the access code when you go back to Normal This prevents personnel who are not approved from making changes in the param eters on the control panel CAUTION Do not lose the access code If the access code is lost contact your nearest service center or partner CH...

Page 104: ...ss code use all the arrow buttons STOP READY ALARM I O ID 2362 P8 2 Access code Min 0 Max 9 00000 4 Accept the change with the OK button VACON 104 USER SETTINGS FAVOURITES AND USER LEVEL MENUS 8 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 105: ...e motor calculated value V2 2 7 MOTOR SHAFT POWER ID 5 This monitoring value shows the actual shaft power of the motor calculated value as a percentage of the motor nominal power V2 2 8 MOTOR SHAFT POWER ID 73 This monitoring value shows the actual shaft power of the motor calculated value The unit of measurement is kW or hp depending on the kW hp Selection parameter value V2 2 9 MOTOR VOLTAGE ID ...

Page 106: ... coded status of drive V2 2 19 FIRE MODE STATUS ID 1597 This monitoring value shows the status of the Fire mode function V2 2 20 DIN STATUS WORD 1 ID 56 This monitoring value shows the bit coded status of the digital input signals A 16 bit word where each bit shows the status of 1 digital input 6 digital inputs from each slot are read Word 1 starts from the input 1 in slot A bit0 and ends with inp...

Page 107: ...29 LAST ACTIVE ALARM CODE ID 74 This monitoring value shows the alarm code of latest activated alarm that is not reset V2 2 30 LAST ACTIVE ALARM ID ID 94 This monitoring value shows the alarm ID of latest activated alarm that is not reset V2 2 31 U PHASE CURRENT ID 39 This monitoring value shows the measured phase current of the motor 1s filtering V2 2 32 V PHASE CURRENT ID 40 This monitoring valu...

Page 108: ...1449 The monitoring value shows the remaining time on the timer if the timer is active V2 3 10 REAL TIME CLOCK ID 1450 This monitoring value shows the actual time of the real time clock in a format of hh mm ss 9 3 PID1 CONTROLLER V2 4 1 PID1 SETPOINT ID 20 This monitoring value shows the value of the PID setpoint signal in process units You can use the parameter P3 12 1 7 to select the process uni...

Page 109: ...LUE ID 85 This monitoring value shows the error value of the PID controller The error value is the deviation of PID feedback from the PID setpoint in process unit You can use the parameter P3 13 1 9 to select the process unit See 10 12 1 Basic settings V2 5 4 PID2 OUTPUT ID 86 This monitoring value shows the output of the PID controller as a percentage 0 100 You can give this value to for example ...

Page 110: ... This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 4 FB DATA IN 2 ID 877 This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 5 FB DATA IN 3 ID 878 This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 6 FB DATA IN 4 ID 879 This monitoring value shows the raw value of process data in a 32 ...

Page 111: ... signed format V2 8 14 FB DATA OUT 2 ID 867 This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 15 FB DATA OUT 3 ID 868 This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 16 FB DATA OUT 4 ID 869 This monitoring value shows the raw value of process data in a 32 bit signed format V2 8 17 FB DATA OUT 5 ID 870 This monitoring v...

Page 112: ...or P3 1 1 3 MOTOR NOMINAL SPEED ID 112 Find the value nn on the nameplate of the motor P3 1 1 4 MOTOR NOMINAL CURRENT ID 113 Find the value In on the nameplate of the motor P3 1 1 5 MOTOR COS PHI ID 120 Find the value on the nameplate of the motor P3 1 1 6 MOTOR NOMINAL POWER ID 116 Find the value In on the nameplate of the motor P3 1 1 7 MOTOR CURRENT LIMIT ID 107 Use this parameter to set the ma...

Page 113: ...akes sure that the motor is isolated from the voltage source and does not start during the servicing To activate the function set the parameter P3 1 2 2 to the value Enabled The drive stops automatically when the motor switch is opened and the drive starts automatically when the motor switch is closed The drive does not trip when you use the Motor switch function 0 1 B A Fig 12 The motor switch be...

Page 114: ...inearly as a function of the output frequency The voltage changes from the value of P3 1 2 4 Zero Frequency Voltage to the value of Voltage at Field Weakening Point at a frequency set in Field Weakening Point Frequency Use this default setting if a different setting is not necessary 1 Squared The voltage of the motor changes from the value of P3 1 2 4 Zero Frequency Voltage to the value of Field W...

Page 115: ...operation of the undervoltage and the overvoltage controllers disable these 2 parameters This is useful if the supply voltage changes more than 15 to 10 and if the application does not tolerate the operation of the controllers P3 1 2 17 STATOR VOLTAGE ADJUST ID 659 Use this parameter to adjust the stator voltage in permanent magnet motors It is possible to use this parameter only when the paramete...

Page 116: ...otor The motor current increases the more the U f curve is different from the back EMF curve Field Weakening Point Field Weakening Point Voltage Motor Nominal Voltage Motor Nominal Frequency Stator Voltage Adjust back EMF Zero Frequency Voltage 50 200 2 0 0 100 50 f Hz U V Fig 14 The stator voltage adjustment P3 1 2 18 ENERGY OPTIMIZATION ID 666 Use this parameter to enable the Energy Optimization...

Page 117: ...tes When the output frequency is more than the limit the drive operation mode changes back to the normal U f control mode P3 1 2 22 I F START CURRENT ID 536 Use this parameter to set the current that is used when the I f Start function is enabled 10 2 START STOP SETUP P3 2 1 REMOTE CONTROL PLACE ID 172 Use this parameter to select the remote control place start stop Use this parameter to change ba...

Page 118: ...y the drive stops and the current from the drive goes to 0 1 Ramp After the stop command the speed of the motor is decreased to zero speed according to the deceleration parameters NOTE Ramp stop cannot be guarenteed in all situations If ramp stop is selected and the net voltage changes over 20 the voltage estimation fails In such case ramp stop is not possible P3 2 6 I O START STOP LOGIC ID 300 Us...

Page 119: ...irection to start to change FWD to REV because CS2 is still active 4 CS2 becomes inactive and the frequency that is fed to the motor goes to 0 5 CS2 activates again and causes the motor to accelerate REV to the set frequency 6 CS2 becomes inactive and the frequency fed to the motor drops to 0 7 CS1 activates and the motor accelerates FWD to the set frequency 8 The Run enable signal is set to OPEN ...

Page 120: ...to 0 3 CS1 activates and causes the output frequency to increase again The motor operates forward 4 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter 3 5 1 10 5 The start attempt with CS1 is not successful because the Run enable signal is still OPEN 6 CS1 activates and the motor accelerates FWD to the set frequency because the...

Page 121: ...ange FWD to REV because CS2 is still active 4 CS2 becomes inactive and the frequency that is fed to the motor goes to 0 5 CS2 activates again and causes the motor to accelerate REV to the set frequency 6 CS2 becomes inactive and the frequency that is fed to the motor goes to 0 7 CS1 activates and the motor accelerates FWD to the set frequency 8 The Run enable signal is set to OPEN which causes the...

Page 122: ...hange FWD to REV 3 CS2 becomes inactive which causes the direction to start to change REV to FWD because CS1 is still active 4 CS1 becomes inactive and the frequency goes to 0 5 CS2 activates but the motor does not start because CS1 is inactive 6 CS1 activates and causes the output frequency to increase again The motor operates forward because CS2 is inactive 7 The Run enable signal is set to OPEN...

Page 123: ...4 6 7 8 9 10 11 5 t Output frequency FWD REV Ctrl signal 2 Ctrl signal 1 Run enable Set frequency Set frequency 0 Hz Keypad stop button Fig 19 I O A Start stop logic 4 1 Control signal CS 1 activates and causes the output frequency to increase The motor operates forward because CS2 is inactive 2 CS2 activates which causes the direction to start to change FWD to REV 3 CS2 becomes inactive which cau...

Page 124: ...rmation P3 2 8 FIELDBUS START LOGIC ID 889 Use this parameter to set the fieldbus start logic The selections can include the word edge to help you prevent an accidental start Selection number Selection name Description 0 A rising edge is necessary 1 State 10 3 REFERENCES 10 3 1 FREQUENCY REFERENCE P3 3 1 MINIMUM FREQUENCY REFERENCE ID 101 Use this parameter to set the minimum frequency reference P...

Page 125: ... fixed frequency reference is necessary There are 8 preset frequency references available You can make the selection of a preset frequency reference with the digital input signals P3 5 1 15 P3 5 1 16 and P3 5 1 17 P3 3 10 PRESET FREQUENCY MODE ID 182 Use this parameter to set the logic of the digital input preset frequencies With this parameter you can set the logic which one of the preset frequen...

Page 126: ...d Select the preset frequencies with the digital input signals P3 3 15 PRESET FREQUENCY 4 ID 127 Use this parameter to set the preset frequency reference when the preset frequencies function is used Select the preset frequencies with the digital input signals P3 3 16 PRESET FREQUENCY 5 ID 128 Use this parameter to set the preset frequency reference when the preset frequencies function is used Sele...

Page 127: ...equency reference B2 B1 B0 Preset frequency 0 Preset frequency 1 Preset frequency 2 Preset frequency 3 Preset frequency 4 Preset frequency 5 Preset frequency 6 Preset frequency 7 the input is activated P3 3 19 PRESET ALARM FREQUENCY ID 183 Use this parameter to set the frequency of the drive when a fault is active and the response to the fault is set to Alarm Preset Frequency 10 3 3 MOTOR POTENTIO...

Page 128: ...is parameter to permit running in reverse direction 10 4 RAMPS AND BRAKES SETUP P3 4 1 RAMP 1 SHAPE ID 500 Use this parameter to make the start and the end of the acceleration and deceleration ramps smoother With the parameter Ramp 1 Shape you can make smoother the start and the end of the acceleration and deceleration ramps If you set the value to 0 you get a linear ramp shape The acceleration an...

Page 129: ...tion and deceleration ramps smoother With the parameter Ramp 2 Shape you can make smoother the start and the end of the acceleration and deceleration ramps If you set the value to 0 you get a linear ramp shape The acceleration and deceleration act immediately to the changes in the reference signal When you set the value between 0 1 and 10 s you get an S shaped acceleration or deceleration ramp Use...

Page 130: ...motor before the acceleration starts P3 4 8 START MAGNETISING CURRENT ID 517 Use this parameter to set the DC current that is fed into the motor at the start If the value of this parameter is set to 0 the Start Magnetising function is disabled P3 4 9 DC BRAKING TIME AT STOP ID 508 Use this parameter to set the braking is ON or OFF and to give the braking time when the motor stops If the value of t...

Page 131: ...nd can cause damage to the motor P3 4 13 FLUX BRAKING CURRENT ID 519 Use this parameter to set the current level for the flux braking 10 5 I O CONFIGURATION 10 5 1 PROGRAMMING OF DIGITAL AND ANALOGUE INPUTS The programming of inputs of the AC drive is flexible You can freely use the available inputs of the standard and optional I O for different functions Use the formats below to give the value fo...

Page 132: ...s B Standard board slot B and its terminals C Option board slot C D Option board slot D E Option board slot E F Programmable digital inputs DI G Programmable analogue inputs AI 10 5 1 1 Programming of digital inputs You can find the applicable functions for digital inputs as parameters in parameter group M3 5 1 To give a digital input to a function set a value to the correct parameter The list of ...

Page 133: ...the parameter that is the set digital input READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS A B C Fig 24 The Digital inputs menu in the text display A The text display B The name of the parameter that is the function C The value of the parameter that is the set digital input In the standard I O board compilation there are 6 digital inputs available the slot A terminals 8 9 10 14 15 and 16 PARAME...

Page 134: ...n of which is the menu M3 5 1 is parameter P3 5 1 11 It gets the default value DigIN SlotA 3 in the graphical display and dI A 3 in the text display After this selection a digital signal to the digital input DI3 terminal 10 controls External Fault Close Index Parameter Default ID Description P3 5 1 11 External fault close DigIN SlotA 3 405 OPEN OK CLOSED External fault To change the input from DI3...

Page 135: ...n Max DigIN SlotA 3 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button STOP READY I O Ext Fault Close P3 5 1 7 ID 405 Min Max DigIN SlotA 6 5 If the digital input DI6 was already used for some other function a message shows on the display Change one of these selections STOP READY I O ID At least one digital input has been selected to several operati...

Page 136: ...of option boards in slots D or E make a selection of them READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 3 To activate the terminal 3 push the arrow button Right again The letter D stops blinking READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS V...

Page 137: ...els to digital inputs There is more data about it in Table Table 14 Digital input settings 10 5 1 2 Descriptions of signal sources Source Function Slot0 1 Always OPEN 2 9 Always CLOSED SlotA Number agrees to a digital input in slot A SlotB Number agrees to a digital input in slot B SlotC Number agrees to a digital input in slot C SlotD Number agrees to a digital input in slot D SlotE Number agrees...

Page 138: ...3 5 1 6 I O B REFERENCE FORCE ID 343 Use this parameter to select the digital input signal that switches the frequency reference source from I O A to I O B P3 5 1 7 EXTERNAL FAULT CLOSE ID 405 Use this parameter to select the digital input signal that activates an external fault P3 5 1 8 EXTERNAL FAULT OPEN ID 406 Use this parameter to select the digital input signal that activates an external fau...

Page 139: ...tion feeds DC current to the motor when the drive is in the stop state P3 5 1 15 PRESET FREQUENCY SELECTION 0 ID 419 Use this parameter to set the digital input signal that selects the preset frequencies P3 5 1 16 PRESET FREQUENCY SELECTION 1 ID 420 Use this parameter to select the digital input signal that is used as a selector for the preset frequencies P3 5 1 17 PRESET FREQUENCY SELECTION 2 ID ...

Page 140: ...alue to be used P3 5 1 23 PID1 SETPOINT SELECTION ID 1047 Use this parameter to set the digital input signal that selects the PID setpoint value to be used P3 5 1 24 PID2 START SIGNAL ID 1049 Use this parameter to select the digital input signal that starts and stops the external PID controller P3 5 1 25 PID2 SETPOINT SELECTION ID 1048 Use this parameter to set the digital input signal that select...

Page 141: ... this parameter to select the digital input signal that switches the control place and the frequency reference source to Fieldbus from I O A I O B or Local control P3 5 1 39 FIRE MODE ACTIVATION OPEN ID 1596 Use this parameter to select the digital input signal that activates the Fire Mode function P3 5 1 42 KEYPAD CONTROL ID 410 Use this parameter to select the digital input signal that switches ...

Page 142: ...s parameter to connect the AI signal to the analogue input of your choice Connect the AI signal to the analog input of your choice with this parameter P3 5 2 2 AI1 FILTER TIME ID 378 Use this parameter to filter out disturbances in the analogue input signal This parameter gives the filtering time for the analog signal The filtering function is disabled when the filtering time is 0 P3 5 2 3 AI1 SIG...

Page 143: ...S P3 5 3 2 1 BASIC RO1 FUNCTION ID 11001 Use this parameter to select a function or a signal that is connected to the relay output PARAMETER DESCRIPTIONS VACON 143 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 10 ...

Page 144: ... preset frequency was made with digital input signals 10 Keypad control active The selection is keypad control the active control place is keypad 11 I O control B active The selection is I O control place B the active control place is I O B 12 Limit supervision 1 The limit supervision activates if the signal value goes below or above the set supervision limit P3 8 3 or P3 8 7 13 Limit supervision ...

Page 145: ...tactor control for the Multi pump function 32 Reserved Always open 33 Reserved Always open 34 Maintenance warning 35 Maintenance fault 36 Thermistor Fault A thermistor fault occurred 37 Motor Switch The Motor Switch function has detected that the switch between the drive and the motor is open 38 PreHeat 39 kWh Pulse Output 40 Run Indication 41 Selected Param Set P3 5 3 2 2 BASIC RO1 ON DELAY ID 11...

Page 146: ...tual DC link voltage 0 1000V 10 PID1 output The output of the PID controller 1 0 100 11 PID2 output The PID controller 2 output 0 100 12 Process Data In 1 Process Data In 1 0 10000 this agrees with 0 100 00 13 Process Data In 2 Process Data In 2 0 10000 this agrees with 0 100 00 14 Process Data In 3 Process Data In 3 0 10000 this agrees with 0 100 00 15 Process Data In 4 Process Data In 4 0 10000 ...

Page 147: ... is specified by the selection of the AO function P3 5 4 1 5 AO1 MAXIMUM SCALE ID 10054 Use this parameter to scale the analogue output signal The scaling values min and max are given in the process unit that is specified by the selection of the AO function For example you can make a selection of the output frequency of the drive for the contents of the analogue output signal and set parameters P3...

Page 148: ...arameter or monitor value The data is scaled to an unsigned 16 bit format according to the format on the control panel For example value 25 5 on the display equals 255 P3 6 2 FB DATAOUT 2 SELECTION ID 853 Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned 16 bit format according to the format on ...

Page 149: ...rding to the format on the control panel For example value 25 5 on the display equals 255 P3 6 7 FB DATAOUT 7 SELECTION ID 858 Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned 16 bit format according to the format on the control panel For example value 25 5 on the display equals 255 P3 6 8 FB D...

Page 150: ...his parameter to prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance P3 7 5 PROHIBIT FREQUENCY RANGE 3 LOW LIMIT ID 513 Use this parameter to prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechani...

Page 151: ... Ramp Time Factor 0 3 E Ramp Time Factor 2 5 F Time 10 8 LIMIT SUPERVISIONS P3 8 1 SUPERVISION 1 ITEM SELECTION ID 1431 Use this parameter to select the supervision item The output of the supervision function can be selected to the relay output P3 8 2 SUPERVISION 1 MODE ID 1432 Use this parameter to set the supervision mode When the Low limit mode is selected the output of the supervision function...

Page 152: ...LOW FAULT ID 700 Use this parameter to select the response of the drive to an AI Low fault If the analogue input signal becomes less than 50 of the minimum signal for 500ms an AI Low fault occurs P3 9 2 RESPONSE TO EXTERNAL FAULT ID 701 Use this parameter to select the response of the drive to an External fault If a fault occurs the drive can show a notification of it on the display of the drive A...

Page 153: ...urrent limit is a function of the output frequency NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive measures can be much higher than the actual motor current It is because there are capacitive currents in the motor cable CAUTION Make sure that the airflow to the motor is not blocked If the airflow is blocked the function does not protect the mot...

Page 154: ... the time during which the calculated warming curve becomes 63 of its target value The length of the time constant is in relation with the dimension of the motor The bigger the motor the longer the time constant In different motors the motor thermal time constant is different It also changes between different motor manufacturers The default value of the parameter changes from dimension to dimensio...

Page 155: ...on function gives protection to the motor against short overloads An overload can be caused for example by a stalled shaft It is possible to set the reaction time of the stall protection shorter than that of the motor thermal protection The stall status of the motor is specified with parameters P3 9 12 Stall Current and P3 9 14 Stall Frequency Limit If the current is higher than the limit and the ...

Page 156: ...st be higher than this limit If parameter P3 1 1 7 Motor Current Limit changes this parameter is automatically calculated to 90 of the current limit NOTE The value of the Stall Current must be below the motor current limit f I ID710 ID712 Stall area Fig 30 The stall characteristics settings P3 9 13 STALL TIME LIMIT ID 711 Use this parameter to set the maximum time for a stall stage You can set the...

Page 157: ...ou use another current than the nominal motor current the precision of the calculation decreases NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive measures can be much higher than the actual motor current It is because there are capacitive currents in the motor cable P3 9 15 UNDERLOAD FAULT ID 713 Use this parameter to select the response of the ...

Page 158: ...ate You can set the time limit between 2 0 and 600 0 s This is the maximum time for an underload status to be active An internal counter counts the underload time If the value of the counter goes above this limit the protection causes the drive to trip The drive trips as is set in parameter P3 9 15 Underload Fault If the drive stops the underload counter goes back to 0 ID716 Trip area Time Underlo...

Page 159: ...ger than the supervision delay a PID supervision fault occurs P3 9 23 RESPONSE TO EXTERNAL PID SUPERVISION FAULT ID 757 Use this parameter to select the response of the drive to a PID Supervision fault If the PID feedback value is not within the supervision limits for longer than the supervision delay a PID supervision fault occurs See P3 9 2 for more information P3 9 25 TEMPERATURE SIGNAL 1 ID 73...

Page 160: ... 14 NOTE The automatic reset function is available only for some fault types P3 10 2 RESTART FUNCTION ID 719 Use this parameter to select the start mode for the Automatic reset function P3 10 3 WAIT TIME ID 717 Use this parameter to set the wait time before the first reset is done P3 10 4 AUTOMATIC RESET TRIAL TIME ID 718 Use this parameter to set the trial time for the automatic reset function Du...

Page 161: ...ET OVERVOLTAGE ID 721 Use this parameter to enable the automatic reset after an overvoltage fault P3 10 8 AUTORESET OVERCURRENT ID 722 Use this parameter to enable the automatic reset after an overcurrent fault P3 10 9 AUTORESET AI LOW ID 723 Use this parameter to enable the automatic reset after a fault caused by low AI signal P3 10 10 AUTORESET UNIT OVERTEMPERATURE ID 724 Use this parameter to e...

Page 162: ...u can program the closed and opened intervals of the input internally To get the best results of the timer functions install a battery and make the settings of the Real Time Clock carefully in the Start up wizard The battery is available as an option NOTE We do not recommend that you use the timer functions without an auxiliary battery The time and date settings of the drive are reset at each powe...

Page 163: ...e and OFF Time It is the daily active time of the interval during the days set with parameters From Day and To Day For example with the parameter settings below the interval is active from 7 am to 9 am from Monday to Friday The time channel is like a digital input but virtual ON Time 07 00 00 OFF Time 09 00 00 From Day Monday To Day Friday TIMERS Use the timers to set a time channel as active for ...

Page 164: ...ple Problem The AC drive is in a warehouse and controls air conditioning It must operate between 7 am and 5 pm on weekdays and between 9 am and 1 pm on weekends It is also necessary for the drive to operate outside these hours if there are personnel in the building The drive must continue to operate 30 minutes after the personnel has left Solution Set 2 intervals 1 for weekdays and 1 for weekends ...

Page 165: ...Time channel 1 is used as the control signal for the start command instead of a digital input P3 11 1 1 ON TIME ID 1464 Use this parameter to set the time of day when the output of the interval function is activated P3 11 1 2 OFF TIME ID 1465 Use this parameter to set the time of day when the output of the interval function is deactivated P3 11 1 3 FROM DAY ID 1466 Use this parameter to set the da...

Page 166: ...D 119 Use this parameter to adjust the integration time of the PID controller If this parameter is set to 1 00 s a change of 10 in the error value causes the controller output to change by 10 00 s P3 12 1 3 PID DERIVATION TIME ID 132 Use this parameter to adjust the derivation time of the PID controller If this parameter is set to 1 00 s a change of 10 in the error value during 1 00 s causes the c...

Page 167: ... the selected process unit The output of the PID controller is locked if the feedback value stays in the dead band area for the set time P3 12 1 10 DEAD BAND DELAY ID 1057 Use this parameter to set the time that the feedback value must stay in the dead band area before the output of the PID controller is locked If the actual value stays in the dead band area for a time set in Dead Band Delay the P...

Page 168: ...ameter to select the source of the PID setpoint signal P3 12 2 5 SETPOINT 1 MINIMUM ID 1069 Use this parameter to set the minimum value of the setpoint signal P3 12 2 6 SETPOINT 1 MAXIMUM ID 1070 Use this parameter to set the maximum value of the setpoint signal P3 12 2 7 SLEEP FREQUENCY LIMIT 1 ID 1016 Use this parameter to set the limit below which the output frequency of the drive must stay for...

Page 169: ...ctual setpoint value The wake up level follows the actual setpoint PID Setpoint Setpoint t Wake Up Level Fig 38 Wake up Mode absolute level PID Setpoint Setpoint t Wake Up Level Fig 39 Wake up Mode relative setpoint P3 12 2 11 SETPOINT 1 BOOST ID 1071 Use this parameter to set the multiplier for the setpoint boost function When the setpoint boost command is given the setpoint value is multiplied w...

Page 170: ...ignal 10 12 4 FEEDFORWARD P3 12 4 1 FEEDFORWARD FUNCTION ID 1059 Use this parameter to select if the feedforward value is taken from a single signal or combined from two signals Accurate process models are usually necessary for the Feedforward function In some conditions a gain and offset type of feedforward is sufficient The feedforward part does not use the feedback measurements of the actual co...

Page 171: ...1 MINIMUM ID 1062 Use this parameter to set the minimum value of the feedforward signal P3 12 4 5 FEEDFORWARD 1 MAXIMUM ID 1063 Use this parameter to set the maximum value of the feedforward signal 10 12 5 PROCESS SUPERVISION Use the process supervision to make sure that the PID Feedback value the process value or the actual value stays in the set limits With this function you can for example find...

Page 172: ...12 5 2 UPPER LIMIT ID 736 Use this parameter to set the high limit for the PID feedback signal If the value of the PID feedback signal goes above this limit for longer than the set time a feedback supervision fault occurs P3 12 5 3 LOWER LIMIT ID 758 Use this parameter to set the low limit for the PID feedback signal If the value of the PID feedback signal goes below this limit for longer than the...

Page 173: ... 1 ID1189 Use this parameter to enable the pressure loss compensation in the pump system P3 12 6 2 SETPOINT 1 MAX COMPENSATION ID 1190 Use this parameter to set the maximum compensation for PID setpoint value that is applied when the output frequency of the drive is at the maximum frequency The sensor is put in position 1 The pressure in the pipe stays constant when there is no flow But with flow ...

Page 174: ...tpoint PT PT Fig 43 Enable setpoint 1 for pressure loss compensation 10 13 PID CONTROLLER 2 10 13 1 BASIC SETTINGS P3 13 1 1 ENABLE PID ID 1630 Use this parameter to enable the PID controller NOTE This controller is for external use only It can be used with an analoque output VACON 174 PARAMETER DESCRIPTIONS 10 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 175: ... equally You can include the regulating motor in the autochange and interlock logic or set it to always be Motor 1 It is possible to remove motors momentarily with the Interlock function for example for maintenance ON OFF ON OFF Delay Bandwidth Feedback Setpoint Drive is running at maximum or close to maximum frequency M1 M2 Fig 44 The Multipump function If the PID controller cannot keep the feedb...

Page 176: ...motor is not available This can occur when the motor is removed from the system for maintenance or bypassed for manual control To use the interlocks enable the parameter P3 14 2 Make a selection of the status for each motor with a digital input the parameters from P3 5 1 25 to P3 5 1 28 If the value of the input is CLOSED that is active the motor is available for the Multipump system If not the Mu...

Page 177: ...op but continues to operate New starting order of motors ID428 TRUE M1 M2 M4 M5 M3 Fig 47 The interlock logic 3 When the system stops or goes to sleep mode for the next time the sequence changes back to 1 2 3 4 5 P3 14 3 INCLUDE FC ID 1028 Use this parameter to include the controlled motor pump in the autochange and interlock system PARAMETER DESCRIPTIONS VACON 177 24 HOUR SUPPORT 358 0 201 212 57...

Page 178: ... have an effect on all the motors All the motors are included in the autochange logic WIRING The connections are different for the parameter values 0 and 1 SELECTION 0 DISABLED The drive is directly connected to Motor 1 The other motors are auxiliary motors They are connected to the mains by contactors and controlled by relays of the drive The autochange or the interlock logic do not have an effec...

Page 179: ... 1 ENABLED To include the regulating motor in the autochange or in the interlock logic obey the instructions in the figure below 1 relay controls each motor The contactor logic always connects the first motor to the drive and the next motors to the mains PARAMETER DESCRIPTIONS VACON 179 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 10 ...

Page 180: ... M1 M2 M3 from relay Motor 2 control Motor 1 control from relay Motor 3 control from relay Fig 49 Selection 1 P3 14 4 AUTOCHANGE ID 1027 Use this parameter to enable or disable the rotation of the start sequence and the priority of motors VACON 180 PARAMETER DESCRIPTIONS 10 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 181: ...sary EXAMPLE After an autochange the first motor is put last The other motors move up 1 position The start sequence of the motors 1 2 3 4 5 Autochange The start sequence of the motors 2 3 4 5 1 Autochange The start sequence of the motors 3 4 5 1 2 P3 14 5 AUTOCHANGE INTERVAL ID 1029 Use this parameter to adjust the autochange intervals This parameter defines how often to rotate the starting order ...

Page 182: ... or decreases if the PID controller cannot keep the process value feedback in the specified bandwidth around the setpoint The bandwidth area is specified as a percentage of the PID setpoint When the PID feedback value stays in the bandwidth area it is not necessary to increase or decrease the number of pumps that operate When the feedback value goes out of the bandwidth area the quantity of time s...

Page 183: ...he warranty is void if the Fire mode function is activated You can use Test mode to test the Fire mode function and the warranty stays valid P3 16 1 FIRE MODE PASSWORD ID 1599 Use this parameter to enable the Fire Mode function NOTE All other Fire Mode parameters will be locked when the Fire Mode is enabled and correct password is set in this parameter Selection number Selection name Description 1...

Page 184: ...arameter to select the digital input signal that activates the Fire Mode function The type of this digital input signal is NO normally open See the description for P3 16 2 Fire Mode Activation on Open P3 16 4 FIRE MODE FREQUENCY ID 1598 Use this parameter to set the frequency that is used when Fire mode is active The drive uses this frequency when the value of parameter P3 16 5 Fire Mode Frequency...

Page 185: ...r a relay output and the Fire mode is active The Run indication relay output functionality tells quickly if current is supplied to the motor during a fire The value of this parameter is the percentage counted from the motor nominal current If there is a fire and the current that is supplied to the motor is more than the nominal current times the value of this parameter the relay output closes For ...

Page 186: ...d parameters and monitoring values in the set unit P3 17 4 FUNCT BUTTON CONFIGURATION ID 1195 Use this parameter to set the values of the FUNCT button This parameter tells which selections show when you push the Funct button Local Remote Control Page Change Direction only visible in keypad control 10 17 KWH PULSE OUTPUT P3 18 1 KWH PULSE LENGTH ID 15534 Use this parameter to set the length of kWh ...

Page 187: ...Chapter 5 9 Group 3 9 Protections Reset the fault with the Reset button on the keypad or through the I O terminal fieldbus or the PC tool The faults stay in the Fault history where you can go and examine them See the different fault codes in Chapter 11 3 Fault codes Before you contact the distributor or the factory because of unusual operation prepare some data Write down all the texts on the disp...

Page 188: ...OP READY I O ID M4 2 Reset faults Help Reset faults RESETTING WITH A PARAMETER IN THE TEXT DISPLAY 1 Go to the Diagnostics menu READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 2 Use the arrow buttons Up and Down to find the parameter Reset Faults READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS VACON 188 FAULT TRACING 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 189: ...T HISTORY IN THE GRAPHICAL DISPLAY 1 To see more data on a fault go to Fault history Active faults 0 39 STOP READY I O Diagnostics M4 1 ID Reset faults Fault history 2 To examine the data of a fault push the Arrow button Right STOP READY I O External Fault 51 Fault old Fault old Info old 862537s External Fault 51 Device removed 39 Fault history M4 3 3 ID 891384s 871061s FAULT TRACING VACON 189 24 ...

Page 190: ...862537s Source 2 Fault history M4 3 3 2 ID EXAMINING THE FAULT HISTORY IN THE TEXT DISPLAY 1 Push OK to go to Fault history READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 2 To examine the data of a fault push OK again READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS VACON 190 FAULT TRACING 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 191: ...l the data READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS FAULT TRACING VACON 191 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 11 ...

Page 192: ...rvoltage controller Do a check of the input voltage 11 Overvoltage software fault 3 20 Earth fault hardware fault The measurement of cur rent tells that the sum of the motor phase current is not zero an insulation malfunc tion in the cables or the motor Do a check of the motor cables and the motor 21 Earth fault software fault 5 40 Charging switch The charging switch is open when the START command...

Page 193: ...software version cannot be read There is no soft ware in the power unit Update the power unit software If the fault occurs again ask instructions from the distributor near to you 608 A CPU overload A part of the software for example application has caused an overload situation Reset the fault and restart If the fault occurs again ask instructions from the distributor near to you 609 Access to the ...

Page 194: ... low a temperature in the heatsink of the power unit or in the power board The heatsink temperature is less than 10 C 121 AC drive undertem perature alarm 14 130 AC drive overtemper ature fault heatsink Too high a temperature in the heatsink of the power unit or in the power board The heatsink temperature is more than 100 C Do a check of the actual quantity and flow of cooling air Examine the heat...

Page 195: ...ion The STO option board was installed in an incorrect slot Put the STO option board into the correct slot See the safety man ual 503 Safety configuration There is no safety configura tion switch on the control board Install the safety configuration switch on the control board See the safety manual 504 Safety configuration The safety configuration switch was installed incor rectly on the control b...

Page 196: ...ccurs again ask instructions from your nearest dis tributor 524 Safety diagnostics An overvoltage in the safety option board Reset the drive and restart If the fault occurs again ask instructions from your nearest dis tributor 525 Safety diagnostics An undervoltage in the safety option board Reset the drive and restart If the fault occurs again ask instructions from your nearest dis tributor 30 52...

Page 197: ...wn device was connected the power unit option board The device is not available 41 400 IGBT temperature The calculated IGBT tem perature unit temperature I2T is too high Do a check of the loading Do a check of the motor size 43 420 Encoder fault Encoder 1 channel A is missing Do a check of the encoder connec tions Do a check of the encoder and encoder cable Do a check of the encoder board Do a che...

Page 198: ...heck of the installation and fieldbus master 54 1354 Slot A fault A defective option board or slot Do a check of the board and the slot 1454 Slot B fault 1654 Slot D fault 1754 Slot E fault 65 1065 PC communication fault The data connection between the PC and the drive is defective 66 1066 Thermistor fault The motor temperature increased Do a check of the motor cooling and the load Do a check of t...

Page 199: ...he PID controller the feed back value is not in the supervision limits and the delay if you set the delay 105 1105 Process supervision fault PID2 The PID controller the feed back value is not in the supervision limits and the delay if you set the delay FAULT TRACING VACON 199 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 11 ...

Page 200: ......

Page 201: ...Document ID Rev K Sales code DOC APP100HVAC DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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