ZN010, ZN510, and ZN520 Controllers
138
UNT-SVX07E-EN
Diagnostics
Translating Multiple Diagnostics
The controller senses and records each diagnostic
independently of other diagnostics. It is possible to have
multiple diagnostics present simultaneously. The
diagnostics are reported in the order they occur.
Possible diagnostics include:
•
Low coil temperature detection
•
Condensate overflow
•
Low air flow—fan status
•
Discharge air temp limit
•
Space temperature failure
1
•
Entering water temp failure
1
•
Discharge air temp failure
•
Outdoor air temp failure
1
•
Local setpoint failure
1
•
Local fan mode failure
1
•
CO
2
sensor failure
1
•
Generic AIP failure
1
•
Humidity input failure
1
•
Defrosting compressor lockout
1
•
Maintenance required
2
•
Invalid Unit Configuration
2
•
Generic temperature failure
2
•
Discharge air low limit
Resetting Diagnostics
There are seven ways to reset unit diagnostics:
•
Automatically by the controller
•
By initiating a manual output test at the controller
(Tracer ZN010, ZN510, or ZN520 only)
Table 76.
Test sequence for 1-heat/1-cool configurations for Tracer ZN010, ZN510, and ZN520
Steps
Fan BOP1-3
Cool Output BOP4
1
Heat Output BOP5
Damper BOP6
1. Off
Off
Off
Off
Closed
2. Fan High
High
Off
2
Off
Closed
3. Fan Medium
Medium
Off
Off
Closed
4. Fan Low
Low
Off
Off
Closed
5. Cool
High
On
Off
Closed
6. Heat
High
Off
On
Closed
7. Fresh Air Damper
High
Off
Off
Open
3
8. Exit
4
Notes:
1
For all 1-heat/1-cool applications including 2-pipe changeover, BOP4 energizes in the cooling test stage and BOP5 energizes in the heat test
stage.This occurs even though during normal 2-pipe changeover operation BOP4 controls the unit valve for both cooling and heating.
2
At the beginning of the Fan High step, the controller attempts to clear all diagnostics
3
The fresh air damper (BOP6) only energizes during this step if binary output 6 has been configured as a fresh air damper.
4
After the Fresh Air Damper step, the test sequence performs the Exit step.This initiates a reset and attempts to return the controller to normal
operation
Table 77.
Tracer ZN520 test sequence
Step
Fan
Main
Valve
Electric Heat or
Aux. Valve
Fresh Air
Damper
Generic/Baseboard Heat
J1-1
J1-2
J1-3
J1-5
J1-6
J1-9
J1-10
J1-11
J1-12
TB4-1
1.
Off
1
Off
Off
Off
Off
On
EH: off
Off
aux: on
Off
On
Off
2.
Fan high
2
High
Off
Off
Off
Off
Off
Off
Off
Off
Off
3.
3
Off
Off
Off
Off
Off
Off
Off
Off
Off
4.
Fan low
Off
Off
Low
Off
Off
Off
Off
Off
Off
Off
5.
Main open
High
Off
Off
On
Off
Off
Off
Off
Off
Off
6.
Main close, EH1 on
High
Off
Off
Off
On
On
Off
Off
Off
Off
7.
Aux. open
High
EH1 on
Exh
4
Off
Off
Off
On
Off
Off
Off
Off
8.
Aux. close, damper open
High
Off
Off
Off
Off
Off
EH1 off
On
EH2 on
On
Off
Off
9.
Damper close
High
Off
Off
Off
Off
Off
Off
Off
On
Off
10. Generic/baseboard heat
energized
High
Off
Off
Off
Off
Off
Off
Off
Off
On
11.
Exit
5
Exit
Notes:
1
Upon entering manual output test mode, the controller turns off all fan and electric heat outputs and drives.
2
At the beginning of
Step 2
, the controller attempts to clear all diagnostics.
3
The low fan speed output energizes at
Step 3
. If the unit is configured for a 1-speed fan, the fan remains on high speed at
Step 3
.
4
If the unit is configured for a 1- or 2-speed fan, and BOP2 is configured for an exhaust fan, the exhaust fan output energizes on
Step 7
. The
exhaust fan output is shared with medium speed.
5
After
Step 10
, the test sequence performs an exit. This initiates a reset and attempts to return the controller to normal operation.
1
Non-latching diagnostics automatically reset when the input is present and valid.
2
Does not apply to the Tracer UC400 controller.