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Q9 ASD Installation and Operation Manual

7

System Integration Precautions

The following precautions are provided as general guidelines for the setup of the ASD within the 

system.

•

The Toshiba ASD is a general-purpose product. It is a system component only and the system 

design should take this into consideration. Please contact your Toshiba Sales Representative for 

application-specific information or for training support.

•

The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend upon 

observing certain precautions and performing proper system integration.

•

Improperly designed or improperly installed system interlocks may render the motor unable to start 

or stop on command.

•

The failure of external or ancillary components may cause intermittent system operation (i.e., the 

system may start the motor without warning).

•

A detailed system analysis and job safety analysis should be performed by the systems designer 

and/or systems integrator before the installation of the ASD component. Contact your Toshiba 

Sales Representative for options availability and for application-specific system integration 

information if required.

Personnel Protection

•

Installation, operation, and maintenance shall be performed by 

Qualified Personnel

 Only.

•

A thorough understanding of the ASD will be required before the installation, operation, or 

maintenance of the ASD.

•

Rotating machinery and live conductors can be hazardous and shall not come into contact with 

personnel. Personnel should be protected from all rotating machinery and electrical hazards at all 

times.

•

Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or 

inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be 

inspected (and tested where possible) at installation and periodically after installation for potential 

hazardous conditions.

•

DO NOT allow personnel near rotating machinery. Warning signs to this effect shall be posted at 

or near the machinery.

•

DO NOT allow personnel near electrical conductors. Contact with electrical conductors can be 

fatal. Warning signs to this effect shall be posted at or near the hazard.

•

Personal protection equipment shall be provided and used to protect employees from any hazards 

inherent to system operation.

WARNING

Summary of Contents for Q9 Series

Page 1: ...Number 59445 003 Date April 2010 Q9 Adjustable Speed Drive TOSHIBA Q9 ASD Installation and Operation Manual Swann Associates Inc 1707B E 28th St Long Beach CA 90755 USA 001 562 492 1394 www hazardouslocation com ...

Page 2: ......

Page 3: ...Q9 ASD Installation and Operation Manual Document Number 59445 003 Date April 2010 Swann Associates Inc 1707B E 28th St Long Beach CA 90755 USA 001 562 492 1394 www swann associates com ...

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Page 5: ...This manual may also be used as a reference guide or for training With this in mind use this manual to develop a system familiarity before attempting to install or operate the device Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingency concerning the installation operation...

Page 6: ...els and symbols that are used throughout the manual Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Because of...

Page 7: ...our web site at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION Q9 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number ______...

Page 8: ......

Page 9: ...n Precautions 7 Personnel Protection 7 System Setup Requirements 8 Operational and Maintenance Precautions 9 Motor Characteristics 10 Motor Autotuning 10 Pulse Width Modulation Operation 10 Low Speed Operation 10 Overload Protection Adjustment 10 Operation Above 60 Hz 10 Power Factor Correction 11 Light Load Conditions 11 Motor Load Combinations 11 Motor Braking 11 Installation and Connections 12 ...

Page 10: ... 37 System Operation 57 Operation Local 57 Default Setting Changes 57 Direct Access Parameter Information 59 Direct Access Parameters Numbers 59 Alarms Trips and Troubleshooting 195 User Notification Codes 196 Alarms and Trips 197 Enclosure Dimensions 204 Enclosure Dimensions 205 Current Voltage Specifications 211 Cable Terminal Specifications 213 Short Circuit Protection Recommendations 215 ...

Page 11: ...ual they will be followed by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not ...

Page 12: ... provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowle...

Page 13: ...t your Toshiba Sales Representative Inspections may be required after moving equipment Contact your Toshiba Sales Representative to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in th...

Page 14: ...n areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation DO NOT obstruct the ventilation openings Refer to the section titled Installation and Connections on pg 12 for further information on ventilati...

Page 15: ... A c c e p t a b l e G r o u n d Grounding Capacitor Switch The ASD is equipped with leak reduction capacitors which are used to reduce the EMI leakage via the 3 phase power input circuit and for compliance with the Electromagnetic Compatibility Directive EMC The effective value of the capacitor may be increased reduced or removed entirely via the Selector Switch Switching Bar or the Switching Scr...

Page 16: ...ctors DO NOT connect the 3 phase input power to the output of the ASD This will damage the ASD and may cause injury to personnel DO NOT connect resistors across terminals PA PC or PO PC This may cause a fire Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode If applicable Turn the power on only after attaching and or securing the front cover Protection...

Page 17: ...ative for options availability and for application specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come in...

Page 18: ...Use of the built in system protective features is highly recommended i e E Off Overload Protection etc The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel The Dynamic Brak...

Page 19: ...el and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off Turn the power on only after attaching or closing the front cover and DO NOT remove or open the front cover of the ASD when the power is on DO NOT attempt to disassemble modify or repair the ASD Call your Toshiba Sales Representative for repair information DO NOT place any objec...

Page 20: ...eat noise and vibration when operated by an ASD rather than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds When the motor is to be operated at low speed less than 50 of full speed...

Page 21: ...e set to 2 2 kHz or above Motor Load Combinations When the ASD is used in combination with one of the following motors or loads it may result in unstable operation A motor with a rated capacity that exceeds the motor capacity recommended for the ASD An explosion proof motor When using the ASD with an explosion proof motor or other special motor types lower the carrier frequency to stabilize the op...

Page 22: ...e ST CC connection is disconnected before the output contactor is opened DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact while the Q9 ASD is on or while the motor is still turning may cause ASD damage The Q9 ASD input voltage should remain within 10 of th...

Page 23: ... ASD in a cabinet ensure that there is adequate ventilation DO NOT operate the ASD with the enclosure door open The ambient operating temperature rating of the Q9 ASD is 14 to 104 F 10 to 40 C When installing adjacent ASDs horizontally Toshiba recommends at least 5 cm of space between adjacent units However horizontally mounted ASDs may be installed side by side with no space in between the adjace...

Page 24: ...iltering When not used a jumper must be connected across these terminals See Figure 20 on pg 24 PA and PB are used for the DBR connection The DBR function is not used on the Q9 ASD PC is the negative terminal of the DC bus R L1 S L2 and T L3 are the 3 phase input supply terminals for the ASD U T1 V T2 and W T3 are the output terminals of the ASD that connect to the motor The location of the Charge...

Page 25: ...nductors are run in the same conduit Refer to 2008 NEC Article 310 adjustment factors Note National and local codes should be referenced when running more than three conductors in the same conduit Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and 2008 NEC Article 430 The ASD is designed and te...

Page 26: ...als G E of the ASD are securely connected to ground Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD Install noise filters as required Grounding Capacitor The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD system and through ground paths to other systems Leakage current may cause the improper operati...

Page 27: ...0 volt 30 HP to 100 HP The value may be set to Large default setting or Small by pushing or pulling the switch actuator respectively Figure 6 The Grounding Capacitor Bar is used on typeforms 200 volt 75 HP and the 100 HP 460 volt 125 HP and the 150 HP The value may be set to Large or Small default setting by connecting or disconnecting the switching bar respectively Figure 7 The Grounding Capacito...

Page 28: ...imum lead lengths for the listed motor voltages Contact the Toshiba Customer Support Center for application assistance when using lead lengths in excess of those listed Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or a...

Page 29: ...tput Damper Command Multifunctional programmable discrete output Figure 16 on pg 23 O2A B OUT2 Reach Frequency Multifunctional programmable discrete output FLA Fault relay N O Figure 19 on pg 23 FLB Fault relay N C FLC Fault relay Common RR Analog Input Frequency Mode 1 Multifunction programmable analog input 0 0 to 10 volt input 0 Hz to Maximum Frequency Figure 11 on pg 23 RX Unassigned Multifunc...

Page 30: ...nnecting CC to this terminal Sink mode This input terminal may be programmed to any of the functions listed in Table 4 on pg 186 See F111 R The default setting for this terminal is Reverse run command The R terminal is activated by connecting CC to this terminal Sink mode This input terminal may be programmed to any of the functions listed in Table 4 on pg 186 See F112 S1 The default setting for t...

Page 31: ...is to provide a 10 VDC 10 mADC output that may be divided using a potentiometer The tapped voltage is applied to the RR input to provide manual control of the RR programmed function This terminal references CCA O1A B OUT1A B The default function assigned to this terminal is Damper Command This output may be programmed to provide an indication open or closed that any one of the functions listed in ...

Page 32: ...ard Sink Source TB1 TB2 TB3 TB4 See the section titled Terminal Descriptions on pg 20 for terminal descriptions See the section titled Cable Terminal Specifications on pg 213 for information on the proper cable terminal sizes and torque specifications when making Terminal Board connections FLC LB FLA Note The relay is shown in the normal operating condition During a faulted condition the relay con...

Page 33: ...cuit Configurations Figure 10 Discrete Input Figure 11 RR Input Figure 12 RX Input Figure 13 V I Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay shown not faulted ...

Page 34: ...Diagram Note The AM FM and the SU analog terminals are referenced to CC The RR RX P24 and the PP analog terminals are referenced to CCA The isolated V I analog terminal references IICC Note When connecting multiple wires to any of ASD terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 35: ... or reattached and secure R L1 S L2 and T L3 are connected to the 3 phase input power U T1 V T2 and W T3 are connected to the motor The 3 phase input voltage is within the specified tolerance There are no shorts and all grounds are secure All personnel are at a safe distance away from the motor and or the motor driven equipment ...

Page 36: ...s and view performance data e g motor frequency bus voltage torque etc The software used with the Q9 ASD is menu driven thus making it a select and click environment The operating parameters of a motor may be selected and viewed or changed using the EOI or via communications EOI Remote Mounting The EOI may be mounted remotely using the optional ASD MTG KITQ9 The kit contains all of the hardware re...

Page 37: ...Escape key activation scrolls through the Root Menu until reaching the Frequency Command screen See Figure 25 on pg 37 Further ESC key entries are ignored Run Key Issues the Run command while in the Local mode The Run key LED Illuminates green while stopped Illuminates red while running or while exciting the motor Mode Key Provides a means to access the five root menus Pressing the Mode Key key re...

Page 38: ... for more information on changing parameter setting Repeated ESC key entries at any time takes the menu back one level each time the ESC key is pressed until the Frequency Command screen is reached Further ESC key entire are ignored LCD Screen Installation Note When installing the LCD screen module of the EOI ensure that the left side of the display is inserted first with the top and bottom catche...

Page 39: ... chemicals or gases water solvents or other fluids Turn on the power only after securing the front cover of the ASD Remote Mounting Using the Mounting Kit Note See Figure 22 for the dimensions and the item locations referenced in steps 1 7 1 At the EOI mounting location mark the 4 60 by 4 50 hole and the four 11 32 screw holes 2 Cut the 4 60 by 4 50 rectangular mounting hole 3 Drill the four 11 32...

Page 40: ... 8 Install the Front Panel Connector Assembly to the ASD see Figure 23 9 Connect the Extender Cable from the EOI to the Front Panel Assembly Figure 22 Remote Mounting Dimensions inches Figure 23 Front Panel Removal Front Panel Connector Assembly ...

Page 41: ...e ASD using a flathead screwdriver release the upper retaining tabs of the EOI panel then pivot the EOI assembly away from the ASD and lift see Figure 23 5 Remove the EOI from the Front Panel Assembly of step 4 discard the assembly 6 Attach and secure the EOI to the front side of the mounting location using the four 6 32 x 5 16 pan head screws the 6 split lock washers and the 6 flat washers 7 Inst...

Page 42: ...the hierarchy of the control sources managed by the Override function The level of the control item on the hierarchy is listed from left to right most to least respectively As indicated in the table the Override setting may supersede the F003 setting Placing the EOI in the Local mode selects the RS485 2 Wire as the Command Mode control source Local mode operation may be superseded by other Overrid...

Page 43: ...ay be selected by The F004 setting Placing an item from the list below in the Override Mode via communications or Placing the EOI in the Local mode places only the RS485 2 wire in the Override Mode Possible Frequency control source selections include the following Communication Card RS485 2 Wire RS485 4 Wire Panel Keypad Option Terminal Block Default Setting or F004 setting Used if No Other Items ...

Page 44: ... Frequency Control Override Hierarchy Table 3 lists the input conditions and the resulting output control source selections for Command and Frequency control Override operation The Q9 ASD reads the command registers of the listed control items from the left to the right The first item to be read that has the Override feature turned on will be used for Command or Frequency control Table 3 Command a...

Page 45: ...the optional Communication Board for command control Frequency Control Selections The following is a listing with descriptions of the Frequency Mode F004 selections Program Utility Group Frequency Mode 1 Settings 1 V I VI II Used when a 0 to 10 VDC analog input or a 4 20 mA or 0 to 1 mA DC current input is used as the speed control input Only one input signal type may be used at a time Set SW301 t...

Page 46: ...Frequency A discrete terminal may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned terminal to CC See F264 on pg 103 for further information on this feature 11 Pulse Option Used to allow the system to use a pulsed input for frequency control See PG Reference 1 on pg 96 for further information on this feature 12 Pulse Motor Used to allow the system...

Page 47: ...D is illuminated the running frequency of the motor may be set from the Frequency Command screen Using the Rotary Encoder enter the Frequency Command value connect ST to CC provide a Run command F and or R and then press the Run key The motor will run at the Frequency Command speed and may be changed while running See Operation Local on pg 57 for more information on the Frequency Command mode Setu...

Page 48: ...ore information PID Feedback Proportional P Gain see pg 117 for more information PID Feedback Integral I Gain see pg 117 for more information PID Deviation Upper Limit see pg 117 for more information PID Deviation Lower Limit see pg 118 for more information PID Feedback Differential D Gain see pg 118 for more information Process Upper Limit see pg 118 for more information Process Lower Limit see p...

Page 49: ...tput Voltage Displays the Output Voltage as a percentage of the rated capacity of the ASD Discrete Input Terminals Displays any activated discrete input terminals of the Terminal Board Discrete Output Terminals Displays any activated discrete output terminals of the Terminal Board Run Time Displays the Cumulative Run Time in hours Select Clear Run Timer at F007 to reset this reading Compensation F...

Page 50: ... suitability AM Output Displays the magnitude of the function assigned to this terminal relative to the full scale reading of the AM terminal This terminal may be configured at F670 for application specific suitability Fault Displays the active fault or No Error if there are no errors Past Trip 1 This function records and displays the last trip incurred Subsequent trips will replace Past Trip 1 As...

Page 51: ...rect Access Applicable Parameter Numbers Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number OUTPUT FREQUENCY N A SETUP Setup Acceleration Time 1 F009 Decel Time 1 F010 Upper Limit Frequency F012 Lower Limit Frequency F013 V I Reference 1 F201 V I Frequency 1 F202 V I Reference 2 F203 V I Frequency 2 F204 Type Reset F007 V f Pattern F015 Electronic Thermal Protection...

Page 52: ...wer Limit F368 PID Control Wait Time F369 PID Output Upper Limit F370 PID Output Lower Limit F371 Process Increasing Rate F372 Process Decreasing Rate F373 Upper Limit Frequency F012 Lower Limit Frequency F013 Low Output Disable Time F256 Acceleration Time 1 F009 Decel Time 1 F010 Frequency Command Panel N A PID Feedback PID Feedback Selection F360 PROGRAM Program Search Direct Access Fundamental ...

Page 53: ... Time 1 F010 Accel Decel Pattern 1 F502 Fundamental 2 Base Frequency 2 F170 Base Voltage 2 F171 Torque Boost 2 F172 Electronic Thermal Protection 2 F173 Acceleration Time 2 F500 Deceleration Time 2 F501 Accel Decel Pattern 2 F503 Accel Decel Switching Frequency 1 F505 Panel Control Panel Direction F008 Panel Stopping Pattern F721 Panel Accel Decel Selection F504 Switch On The Fly F295 Lock CMOD FM...

Page 54: ...Terminal F119 LI2 Terminal F120 LI3 Terminal F121 LI4 Terminal F122 LI5 Terminal F123 Input Terminals LI6 Terminal F124 LI7 Terminal F125 LI8 Terminal F126 On Terminal F110 Direction Priority F105 Input Priority F106 Output Terminals OUT1 Terminal F130 OUT2 Terminal F131 FL Terminal F132 OUT3 Terminal F133 OUT4 Terminal F134 Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Paramet...

Page 55: ...ontrols Startup Frequency F240 End Frequency F243 Run Frequency F241 Run Frequency Hysteresis F242 Jump Frequency 1 F270 Jump Frequency 1 Bandwidth F271 Jump Frequency 2 F272 Jump Frequency 2 Bandwidth F273 Jump Frequency 3 F274 Jump 3 Frequency Bandwidth F275 PWM Carrier Frequency F300 LCD Contrast F790 V I Input Loss Response F644 V I Input Loss Detection Level F633 Preset Speed 14 F293 Program ...

Page 56: ...uency F250 DC Injection Braking Current F251 DC Injection Braking Time F252 DC Injection On During Direction Change F253 Shaft Stationary F254 kWH Memory Selection F748 kWH Units Selection F749 Preset Speeds Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed...

Page 57: ...all Level F601 Over Voltage Stall Enable F305 Over Voltage Stall Level F626 Emergency Off Mode Selection F603 Emergency Off DC Injection Time F604 Number of Retries F303 Speed Search Selection F301 Ridethrough Mode F302 Ridethrough Time F310 Under Voltage Trip F627 Overload Reduction Starting Frequency F606 Soft Stall Selection F017 Trip Save F602 Cooling Fan Control F620 Run Time Alarm Setting F6...

Page 58: ...rque Level Positive Torque F616 Over Torque Level Negative Torque F617 Over Torque Detection Time F618 Over Torque Detection Hysteresis F619 Input Phase Loss F608 Adding Input Selection F660 Multiplying Input Selection F661 PM Current Level F640 PM Current Time F641 Feedback Settings PID Switching F359 Input Feedback Selection F360 Delay Filter F361 Proportional Gain F362 Integral Gain F363 Upper ...

Page 59: ...Number F802 2 Wire Baud Rate F800 4 Wire Baud Rate F820 Parity RS485 2 and 4 Wire F801 Time Out Time RS485 2 and 4 Wire F803 Time Out Action RS485 2 and 4 Wire F804 Send Wait Time 2 Wire F805 Send Wait Time 4 Wire F825 ASD to ASD Comm RS485 2 Wire F806 ASD to ASD Comm RS485 4 Wire F826 Communication Reference Selection F810 Communication Reference 1 F811 Communication Frequency 1 F812 Communicatio...

Page 60: ...670 AM Adjustment F671 AM Output Gradient Characteristic F685 AM Bias Adjustment F686 Utility Group Type Reset F007 Command Mode F003 Frequency Mode 1 F004 PWM Carrier Frequency F300 Panel Frequency Lockout F730 CPU Version N A CPU Revision MC Version MC Revision Control EEPROM Version ASD Typeform Frequency Multiplier F702 User Unit Type F703 Units for Voltage Current F701 Program Mode Menu Navig...

Page 61: ...l Protection 2 F173 Autotune Control F400 Motor Slip Gain F401 Autotuning Control 2 F402 Motor Rated Capacity F405 Motor Rated Current F406 Motor Rated RPM F407 Motor Constant 1 F410 Motor Constant 2 F411 Motor Constant 3 F412 Motor Constant 4 F413 Frequency Settings Reference Priority Selection F200 Frequency Mode 2 F207 Mode 1 Mode 2 Switching Frequency F208 V I Reference 1 F201 V I Frequency 1 ...

Page 62: ... F213 RR Torque Reference 1 F214 RR Torque Reference 2 F215 RX Reference 1 F216 RX Frequency 1 F217 RX Reference 2 F218 RX Frequency 2 F219 RX Torque Reference 1 F220 RX Torque Reference 2 F221 RX2 Reference 1 F222 RX2 Frequency 1 F223 RX2 Reference 2 F224 RX2 Frequency 2 F225 BIN Reference 1 F228 BIN Frequency 1 F229 BIN Reference 2 F230 BIN Frequency 2 F231 Program Mode Menu Navigation Primary M...

Page 63: ...nput Function Command 2 F903 Input Function Target 3 F904 Output Function Assigned F905 My Function Unit 2 Input Function Target 1 F906 Input Function Command 1 F907 Input Function Target 2 F908 Input Function Command 2 F909 Input Function Target 3 F910 Output Function Assigned F911 My Function Unit 3 Input Function Target 1 F912 Input Function Command 1 F913 Input Function Target 2 F914 Input Fun...

Page 64: ...1 F942 Input Function Target 2 F943 Input Function Command 2 F944 Input Function Target 3 F945 Output Function Assigned F946 My Function Unit 6 Input Function Target 1 F947 Input Function Command 1 F948 Input Function Target 2 F949 Input Function Command 2 F950 Input Function Target 3 F951 Output Function Assigned F952 My Function Unit 7 Input Function Target 1 F953 Input Function Command 1 F954 I...

Page 65: ...on Frequency Data 3 F925 My Function Frequency Data 4 F926 My Function Frequency Data 5 F927 My Function Time Data 1 F928 My Function Time Data 2 F929 My Function Time Data 3 F930 My Function Time Data 4 F931 My Function Time Data 5 F932 My Function Count Data 1 F933 My Function Count Data 2 F934 My Function Analog Input Target 11 F959 Assigned Object 11 F961 Input Target 21 F962 Assigned Object 2...

Page 66: ...put Function 21 F967 Output Command 21 F968 Output Function 31 F969 Output Command 31 F970 Output Function 41 F971 Output Command 41 F972 MONITOR Monitor Read Only See Monitor Mode on pg 39 N A Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number ...

Page 67: ...he Rotary Encoder until the desired parameter group is displayed Press the Rotary Encoder to access the sub menu items repeat as required until reaching the parameter to be changed Once a parameter setting is displayed press the Rotary Encoder to enter the Edit mode parameter title flashes Turn the Rotary Encoder to change the parameter setting While still in the Edit mode press ESC or the Mode ke...

Page 68: ...lockwise or counter clockwise once to continue scrolling either forward or reverse respectively With each Up or Down click from a stop the system scrolls and stops at the next parameter that has been changed Press the Rotary Encoder once while the system is halted at a changed parameter to enter the Edit mode Parameter title flashes Turn the Rotary Encoder to change the setting While still in the ...

Page 69: ...may then be performed The pre Reset conditions may be saved see F007 Note Communications setting changes will require that the power be removed and then re applied for the changes to take affect Direct Access Parameters Numbers Automatic Acceleration Deceleration No Path Direct Access Only This parameter is used to adjust the acceleration and deceleration rates in accordance with the applied load ...

Page 70: ... Terminal Block Changeable During Run No Frequency Mode 1 Program Utility Group The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting see Command Mode and Frequency Mode Control on pg 32 and F200 for more information on this feature Settings 1 V I 2 RR 3 RX 4 Pan...

Page 71: ...erminal Setup Parameters F005 Terminal Assignment F006 Terminal Adjustment F681 Voltage Current Output Switching F682 Output Gradient Characteristic F683 Bias Adjustment F684 Output Filtering Direct Access Number F005 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes FM Output Terminal Adjustment Program AM FM This parameter is used to calibrate the FM analog...

Page 72: ...ter Type Selection List Factory Default None Changeable During Run No Forward Reverse Run Selection No Path Direct Access Only While operating using the keypad F003 is set to Panel Keypad this parameter sets the direction of motor rotation This setting may be changed during operation This setting will not override parameter F311 Forward Reverse Disable If either direction is disabled via parameter...

Page 73: ...m Frequency to 0 0 Hz for the Deceleration 1 profile The Accel Decel Pattern may be set using F502 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings may lengthen the deceleration times Direct Access Number F010 Parameter Type Numerical Factory Default ASD Dependent Changeable Dur...

Page 74: ... be set for the name plated frequency of the motor Direct Access Number F014 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 0 Maximum 299 0 Units Hz V f Pattern Program Fundamental 1 This function establishes the relationship between the output frequency and the output voltage The Automatic Torque Boost and the Sensorless Vector Control selections use the motor t...

Page 75: ...ault ASD Dependent Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Soft Stall Selection Program Protection This parameter is used to protect the motor from an over current condition by automatically reducing the output frequency when approaching an overload condition The Overload Stall setting and the type of motor being used is selected here to better match the application This parameter...

Page 76: ...118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC With S1 being the least significant bit of a binary count the S1 S4 settings will produce the programmed speed settings as indicated in the Preset Speed Truth Table to the right Direct Access Number F018 Parameter Type Numerical Facto...

Page 77: ...d is identified as Preset Speed 5 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for more information on this parameter Direct Access Number F022 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Preset Speeds This parameter assigns an output frequ...

Page 78: ...on 1 is performed F004 and F207 would retain the RR terminal setting regardless of attempts to change the settings individually Settings 0 Disabled 1 RR 2 V I 3 RR or VI II V I Switched via Terminal Board 4 Keypad Frequency Terminal Board Command 5 Keypad Frequency and Command Direct Access Number F040 Parameter Type Selection List Factory Default Disabled Changeable During Run No User Settings Re...

Page 79: ...meter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Reach Frequency Program Output Terminals The Speed Reach Frequency sets a frequency threshold that when reached or is within the bandwidth specified by parameter F102 activates the assigned output terminal for the duration that the ASD output is within the bandwidth specified see T...

Page 80: ...the Terminal Board even though the system is in the Local mode With this parameter enabled a Jog command or a DC Injection Braking command received from the Terminal Board will receive priority over commands from the EOI See F260 for more information on using the Jog function See F250 F252 for more information on DC Injection Braking Settings 0 Disabled 1 Enabled Direct Access Number F106 Paramete...

Page 81: ...g Run No R Terminal Program Input Terminals This parameter is used to set the functionality of the R discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable R terminal to any of the user selectable functions listed in Table 4 on pg 186 Direct Access Number F112 Parameter Type Selection List Factory Default R...

Page 82: ...arameter sets the programmable S3 terminal to any of the user selectable functions listed in Table 4 on pg 186 Direct Access Number F117 Parameter Type Selection List Factory Default Damper Feedback Changeable During Run No S4 Terminal Program Input Terminals This parameter is used to set the functionality of the S4 discrete input terminal In addition this input terminal must be specified as Norma...

Page 83: ...etting assigns the function of the programmable LI3 terminal to any of the user selectable functions listed in Table 4 on pg 186 Note The Expansion IO Card Option 1 Option Board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for more information on the function of this terminal Direct Access Number F121 Parameter Type Selection List Fac...

Page 84: ...etting assigns the function of the programmable LI6 terminal to any of the user selectable functions listed in Table 4 on pg 186 Note The Expansion IO Card Option 2 Option Board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for more information on the function of this terminal Direct Access Number F124 Parameter Type Selection List Fac...

Page 85: ...listing the possible assignments for the OUT1 terminals In addition the output terminals must be specified as Normally Open or Normally Closed Direct Access Number F130 Parameter Type Selection List Factory Default Damper Command Changeable During Run No OUT2 Terminal Program Output Terminals This parameter is used to set the functionality of the OUT2 discrete output terminals O2A and O2B The O2A ...

Page 86: ...is setting assigns the function of the programmable OUT4 terminal to any of the user selectable functions listed in Table 7 on pg 190 Note The Expansion IO Card Option 1 Option Board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for more information on the function of this terminal Direct Access Number F134 Parameter Type Selection Lis...

Page 87: ...n IO Card Option 2 Instruction Manual P N 58686 for more information on the function of this terminal Direct Access Number F137 Parameter Type Selection List Factory Default Always Off Changeable During Run No R2 Terminal Program Output Terminals This parameter is used to set the functionality of the R2 discrete output terminal In addition this output terminal must be specified as Normally Open or...

Page 88: ...99 0 Units Hz Base Frequency Voltage 2 Program Fundamental 2 The Base Frequency Voltage 2 setting is the Motor 2 output voltage at the Base Frequency F170 Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Voltage Compensation setting F307 This parameter is used only when...

Page 89: ...played in Amps if the EOI display units are set to A V rather than Direct Access Number F173 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 10 Maximum 100 Units V f 5 Point Setting Frequency 1 No Path Direct Access Only The V f 5 Point Setting Frequency 1 setting establishes the frequency that is to be associated with the voltage setting of F191 V f 5 Point Setting ...

Page 90: ...00 volt EOI display corresponds to a 115 volt actual output for the 230 volt ASD of the full display range If using as a unit of measure and with no voltage correction F307 Disabled the ASD output voltage will be the percentage setting times 230 for the 230 volt unit or times 460 volts for the 460 volt unit See F190 for additional information on this setting Direct Access Number F191 Parameter Typ...

Page 91: ...g of F194 V f 5 Point Setting Frequency 3 The F701 parameter setting will determine if the selection for this parameter appears in the form of a Voltage V or as a Percentage of the ASD rating The default setting is See F190 and F191 for additional information on this setting Direct Access Number F195 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 100 0 Un...

Page 92: ... Mode 1 or Frequency Mode 2 may control the output frequency of the ASD This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other Note Frequency Mode is abbreviated as FMOD Settings 0 FMOD Changed by Terminal Board Frequency Mode 1 FMOD F208 Frequency Mode The Frequency Mode 1 or Frequency Mode 2 selectio...

Page 93: ...alog signal level that corresponds to the frequency setting at V I Frequency 1 Set V I Frequency 2 F204 Set V I Reference 2 F203 the input analog signal level that corresponds to the frequency setting at V I Frequency 2 Provide a Run command F and or R Once set as the V input voltage changes or the I input current changes the output frequency of the ASD will vary in accordance with the above setti...

Page 94: ...sed for Speed control See V I Torque Reference 1 F205 for more information on this setting when used for Torque Control Direct Access Number F203 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units V I Frequency 2 Program Frequency Settings This parameter is used to set the gain and bias of the isolated V I input terminal when the V I terminal is used...

Page 95: ...nce set as the V input voltage changes or the I input current changes the output torque of the ASD will vary in accordance with the above settings This parameter sets V I Torque Reference 1 and is the output torque value that is associated with the setting of V I Reference 1 when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque Note When using the isolated...

Page 96: ...this setting Direct Access Number F208 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 10 Maximum Max Freq F011 Units Hz Analog Input Filter No Path Direct Access Only Analog filtering is applied after the analog reference signal is converted to a digital signal The type of filtering used is Rolling Average over time Settings 0 None 1 ms 1 Small 8 ms 2 Medium 16 m...

Page 97: ...rm the following setup to allow the system to receive Speed control input at the RR input terminal Program Utility Group Frequency Mode 1 RR Program Utility Group Command Mode Terminal Block Provide a Run command F and or R Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This parameter value is entered as 0 to 100 of the RR i...

Page 98: ...ed for Speed control See RR Torque Reference 1 F214 for more information on this setting when used for Torque Control Direct Access Number F212 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units RR Frequency 2 Program Frequency Settings This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the contro...

Page 99: ...l Once set as the RR input voltage changes the output torque of the ASD will vary in accordance with the above settings This parameter sets RR Torque Reference 1 and is the output torque value that is associated with the setting of RR Reference 1 when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque Direct Access Number F214 Parameter Type Numerical Factor...

Page 100: ...t RX Frequency 2 F219 Set RX Reference 2 F218 the input analog signal level that corresponds to the speed setting at RX Frequency 2 Provide a Run command F and or R Once set as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter value is entered as 100 to 100 of the RX input signal range See parameter F474 and F475 for info...

Page 101: ...sed for Speed control See RX Torque Reference 1 F220 for more information on this setting when used for Torque Control Direct Access Number F218 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Frequency 2 Program Frequency Settings This parameter is used to set the gain and bias of the RX input terminal when the RX terminal is used as the...

Page 102: ...as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter sets RX Torque Reference 1 and is the output torque value that is associated with the setting of RX Reference 1 when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque Direct Access Number F220 Parameter Type Numerical Factory D...

Page 103: ...224 the input analog signal level that corresponds to the speed setting at RX Frequency 2 Provide a Run command F and or R Once set as the RX2 AI1 input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter value is entered as 100 to 100 of the RX2 AI1 input signal range See the Expansion IO Card Option 1 Instruction Manual P N 58685 for ...

Page 104: ...g when used for Speed control Direct Access Number F224 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 100 Maximum 100 Units RX2 AI1 Frequency 2 Program Frequency Settings This parameter is used to set the gain and bias of the RX2 AI1 input terminal when the RX2 AI1 terminal is used as the control input while operating in the Speed Control mode This parameter sets R...

Page 105: ...quency 1 F229 Set the BIN input value of 255D F228 that represents BIN Frequency 1 Set BIN Frequency 2 F231 Set the BIN input value of 255D F230 that represents BIN Frequency 2 Provide a Run command F and or R Note 255D is the decimal equivalent of the 8 bit BIN byte with all input terminals set to one 255 decimal 11111111 binary Once set as the BIN input signal changes are transferred to the cont...

Page 106: ...ut terminal of the option board when a shaft mounted encoder is used as the control input while operating in the Speed Control mode Note See the PG Option Board Instruction Manual P N 58687 for more information PG Input Speed Control Setup Perform the following setup to allow the system to receive Speed control input at the PG input terminal Program Utility Group Command Mode Option Board Program ...

Page 107: ...re used as the control input This parameter sets PG Frequency 2 and is the frequency that is associated with the setting of PG Reference 2 See PG Reference 1 F234 for further information on this setting Direct Access Number F237 Parameter Type Numerical Factory Default 60 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Startup Frequency Program Special Controls The output ...

Page 108: ... Controls This parameter provides a plus or minus value for the Run Frequency setting F241 Direct Access Number F242 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 30 0 Units Hz End Frequency Program Special Controls This parameter sets the lowest frequency that the ASD will recognize during deceleration before the ASD goes to 0 0 Hz Direct Access Numb...

Page 109: ...ent into the motor at the Carrier Frequency Zero Speed This feature may be enabled at F254 Direct Access Number F250 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 120 00 Units Hz DC Injection Braking Current Program Special Controls This parameter sets the percentage of the rated current of the ASD that will be used for DC Injection braking A larger l...

Page 110: ...ct Access Number F254 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 0 Hz Command Output No Path Direct Access Only This parameter is used to set the go to zero method to be used by the ASD in the event that the ASD is commanded to go to zero Hz Settings 0 Standard DC Injection Braking 1 0 Hz Command Direct Access Number F255 Parameter Type Selection List Factory ...

Page 111: ...he programmed Jog Frequency and direction Jog Setup and Execution To initiate a Jog Run from the EOI perform the following 1 Set the Command Mode Selection F003 to Panel Keypad This setting places the ASD in the Remote mode 2 Set the Frequency Mode Selection F004 to Panel Keypad 3 Enable the Jog function F262 4 Set the Input Terminal Priority F106 function to Enable to receive Jog commands 5 Assig...

Page 112: ...hanges made here do not affect the function or setting of parameter F603 Settings 0 Deceleration 1 Coast 2 DC Injection Braking Direct Access Number F261 Parameter Type Selection List Factory Default Deceleration Changeable During Run Yes Panel Operation Jog Mode No Path Direct Access Only This parameter Enables Disables the Jog command When disabled the Jog command is ignored Settings 0 Disabled ...

Page 113: ... used Set one unused discrete input terminal to UP DOWN Frequency UP and one unused discrete input terminal to UP DOWN Frequency DOWN F264 Sets the system response delay to the initial activation of the discrete input terminal UP DOWN Frequency UP Also sets the response delay of subsequent terminal activations of the UP DOWN Frequency UP terminal during an activate and hold F265 Sets the frequency...

Page 114: ... of the UP DOWN Frequency DOWN terminal activation The rate of the frequency decrease is set at Deceleration Time 1 F010 See F264 for more information on this parameter Direct Access Number F267 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Initial UP DOWN Frequency No Path Direct Access Only At power up or after a reset this pa...

Page 115: ... accelerate to the upper level of the Jump Frequency range and continue upward as programmed During deceleration the output frequency of the drive will hold at the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range At which time the output frequency of the drive will decelerate to the lower level of the Jump Frequency ...

Page 116: ...eable During Run Yes Minimum 0 00 Maximum 30 0 Units Hz Jump Frequency 3 Program Special Controls Same as Jump Frequency 1 F270 and is used when multiple frequencies are to be jumped see the plus or minus value setting at F275 When multiple jump frequencies overlap the system will recognize the lowest and the highest frequencies as one jump range Direct Access Number F274 Parameter Type Numerical ...

Page 117: ... Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 12 Program Preset Speeds This parameter assigns an output frequency to binary number 1100 and is identified as Preset Speed 12 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for more information on this parameter Direct A...

Page 118: ... transfer control to the Local mode and maintain the same running speed of the Remote mode of operation Settings 0 Disabled 1 Enabled Direct Access Number F295 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes PWM Carrier Frequency Program Utility Group This parameter sets the frequency of the pulse width modulation signal applied to the motor Note When operating in ...

Page 119: ... settings for the duration of the Ridethrough it is not used to drive the motor The motor s of the system are stopped and then restarted automatically if so configured Note If used to restart the motors the Retry setup of F301 is required Settings 0 Off 1 Ridethrough On 2 Decel Stop Ridethrough Setup Requirements 1 Select the Ridethrough Mode at F302 2 Select the Ridethrough Time at F310 Direct Ac...

Page 120: ...error Load Side Over Current At Start Earth Fault Ground Fault Over Current During Acceleration Arm Over Current at start up Low Current Voltage Drop In Main Circuit EEPROM Data Fault EEPROM Fault Flash Memory Gate Array RAM ROM Fault CPU Fault Emergency Off EMG Communication Error Option Fault Sink Source Setting Error Overspeed Error Over Torque Key Error External Thermal Error Externally Contro...

Page 121: ... resistor from terminal PA to PB of the drive and providing the proper information at F304 F308 and F309 Direct Access Number F304 Parameter Type Selection List Factory Default Off Changeable During Run No Over Voltage Stall Enable Program Protection This parameter enables the Over Voltage Limit function This feature is used to set the upper DC bus voltage threshold that once exceeded will cause a...

Page 122: ...y result in system damage Note Dynamic Braking is not available on the Q9 ASD Direct Access Number F308 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 5 Maximum 1000 0 Units Ω Dynamic Braking Capacity Not Used Program Protection This parameter is used to input the wattage of the Dynamic Braking Resistor Note Using a resistor with a wattage rating that is ...

Page 123: ...n minimizing the negative effects of mechanical resonance Settings 0 Disabled 1 Enabled Direct Access Number F312 Parameter Type Selection List Factory Default Disabled Changeable During Run No Carrier Frequency Control Mode No Path Direct Access Only This parameter provides for the automatic decrease of the carrier frequency Select 1 to decrease the Carrier Frequency setting as a function of an i...

Page 124: ...ol is to have the same torque ratios for mechanically coupled motors Direct Access Number F320 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Speed at 0 Drooping Gain No Path Direct Access Only This parameter sets the motor speed when at the 0 output torque gain while operating in the Drooping Control mode This function determines the lowest...

Page 125: ...he F355 switching frequency resulting in the ASD to commercial power switching Deactivation of the discrete input terminal starts the hold time counter setting F356 for ASD to commercial power switching Once timed out the motor resumes normal commercial power operation Settings 0 Off 1 Switch at Signal Input and Trip 3 Switch at Signal Input with Switching Frequency 4 Switch at Signal Input and Tr...

Page 126: ...ower Switching Wait Time Program Special Controls This parameter determines the amount of time that the drive will wait before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met See parameter F354 for more information on this setting Direct Access Number F357 Parameter Type Numerical Factory Default 0 62 Changeable During Run Yes Minimum ...

Page 127: ...at F360 Direct Access Number F361 Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 0 0 Maximum 25 0 PID Feedback Proportional P Gain Program Feedback Settings This parameter determines the degree that the Proportional function affects the output signal The larger the value entered here the quicker the drive responds to changes in feedback Direct Access Number F362 Par...

Page 128: ...inimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Process Lower Limit Program Feedback Settings Selecting Process PID at parameter F359 allows for this parameter setting to function as the Lower Limit while operating in the PID Control mode Direct Access Number F368 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum Lower Limit F013 Maximum Upper Limit F012 Unit...

Page 129: ... feedback value Direct Access Number F373 Parameter Type Numerical Factory Default 10 0 Changeable During Run Yes Minimum 0 1 Maximum 600 0 Units Seconds Feedback Reach Detection Band No Path Direct Access Only While operating in the PID mode this parameter reads the feedback frequency and when the frequency read is within F374 Hz of the frequency command a properly configured output terminal is a...

Page 130: ...pulses per revolution of the shaft mounted encoder Note The PG Vector Feedback Board option is required to use this feature Direct Access Number F378 Parameter Type Selection List Factory Default ASD Dependent Changeable During Run Yes Minimum 12 Maximum 9999 Units Seconds Autotuning Control Program Motor Settings This parameter sets the Autotune command status Selecting Reset Motor Defaults for t...

Page 131: ...2 Parameter Type Selection List Factory Default Off Changeable During Run No Motor Rated Capacity Program Motor Settings This parameter is used to set the name plated rated capacity of the motor being used Direct Access Number F405 Parameter Type Numerical Factory Default 0 75 Changeable During Run Yes Minimum 0 1 Maximum 500 00 Units kW Motor Rated Current Program Motor Settings This parameter is...

Page 132: ...he motor Specifying a value that is too high for this parameter may result in hunting erratic motor operation Direct Access Number F411 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 10 Maximum 90 Units Motor Constant 3 Leak Inductance Program Motor Settings This parameter is used to set the leakage inductance of the motor A larger setting here results in h...

Page 133: ...Only This parameter determines the source of the control signal for the positive torque limit setting If F441 is selected the value set at F441 is used as the Power Running Torque Limit input Settings 1 V I 2 RR 3 RX 4 F441 Setting Direct Access Number F440 Parameter Type Selection List Factory Default F441 Setting Changeable During Run Yes Power Running Torque Limit Level No Path Direct Access On...

Page 134: ...sensitivity of the drive when monitoring the output speed for control The larger the value entered here the quicker the response to changes in the received feedback Direct Access Number F461 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 1 Maximum 9999 Load Moment of Inertia 1 No Path Direct Access Only This parameter is used for calculating accel decel torque when ...

Page 135: ... Parameter Type Numerical Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 RR Input Gain No Path Direct Access Only This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level of the input source pot ...

Page 136: ...ss Number F476 Parameter Type Numerical Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 RX2 AI1 Input Gain No Path Direct Access Only This parameter is used to fine tune the gain of the RX2 AI1 input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level ...

Page 137: ...Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 Maximum 100 Units Acceleration Time 2 Program Fundamental 2 This parameter specifies the time in seconds for the output of the ASD to go from 0 0 Hz to the Maximum Frequency for the Acceleration 2 profile The Accel Decel Pattern may be set using F502 This setting is also used to determine the acceleration ra...

Page 138: ...e available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S Pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at the ...

Page 139: ...switches to the other profile Acc Dec 1 is set up using parameters F009 Acc Time F010 Dec Time F502 Pattern and F505 Switching Frequency Acc Dec 2 is set up using parameters F500 Acc Time F501 Dec Time and F503 Pattern To switch using a discrete input terminal assign the function A D 1 2 to an unused discrete input terminal Activating or deactivating the A D 1 2 terminal toggles to and from the Ac...

Page 140: ...his feature Direct Access Number F601 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 10 Maximum 165 Units Trip Save at Power Down Program Protection This parameter Enables Disables the Trip Save setting When enabled this feature logs the trip event and retains the trip information when the system powers down The trip information may be viewed from the Moni...

Page 141: ...Restarts At Reconnect Direct Access Number F605 Parameter Type Selection List Factory Default No Detection Disabled Changeable During Run No Overload Reduction Starting Frequency Program Protection This parameter is primarily used with V f motors It is used to reduce the starting frequency at which the Overload Reduction function begins and thus overloads at a lower current level This function is ...

Page 142: ...t trip threshold The threshold value is entered as a percentage of the maximum rating of the drive Direct Access Number F611 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Low Current Trip Threshold Time Program Protection With the Low Current Trip F610 parameter enabled this function sets the time that the low current condition must exist to cause...

Page 143: ...0 Units Over Torque Detection Level Negative Torque Program Protection This parameter sets the torque threshold level that is used as a setpoint for over torque tripping during negative torque Regen This setting is a percentage of the maximum rated torque of the drive This function is enabled at F615 Direct Access Number F617 Parameter Type Numerical Factory Default 250 00 Changeable During Run No...

Page 144: ...rifts outside of the F623 and F624 range must exist to cause a trip This parameter functions in conjunction with the settings of F623 and F624 Direct Access Number F622 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 100 00 Units Seconds Abnormal Speed Upper Band Program Protection This parameter sets the upper level of the Abnormal Speed range that onc...

Page 145: ...F627 Parameter Type Selection List Factory Default Disabled Changeable During Run No ASD Overload No Path Direct Access Only This parameter is used to protect the ASD from an over current condition The standard overload rating of the Q9 ASD is 110 operation for 60 seconds This setting allows for the overload protection to be switched from the standard overload detection means Thermal Detection and...

Page 146: ...e normal operating level before outputting a signal to the motor Direct Access Number F635 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 2 5 Units Seconds PTC1 Thermal Selection No Path Direct Access Only This parameter Enables Disables the optional external thermal detection circuit of the Expansion IO Card Option 1 A thermistor is connected from TH1 to...

Page 147: ...Run No Braking Resistance Overload Time 10x rated torque No Path Direct Access Only This parameter sets the time that the braking resistor is allowed to sustain and overload condition before a trip is incurred This feature is useful for applications that have a fluctuating load or for loads that require a long deceleration time Direct Access Number F639 Parameter Type Numerical Factory Default 5 0...

Page 148: ...er Type Selection List Factory Default Trip Changeable During Run No PTC Thermal Detection Disposition No Path Direct Access Only This parameter sets the ASD disposition in the event that the PTC resistance exceeds the setting of parameter F646 The RR input terminal becomes the PTC Thermal Input terminal when Alarm or Trip is selected at this parameter This parameter setting overrides the Frequenc...

Page 149: ...er than the time setting of F654 Settings 0 Do Nothing 1 Alarm 2 Trip Direct Access Number F651 Parameter Type Selection List Factory Default Do Nothing Changeable During Run No Under Torque Level While ASD Driven No Path Direct Access Only When enabled at parameter F651 and while the motor is being driven by the ASD this setting is used to set a low torque threshold minimum level that must exist ...

Page 150: ...shold applicables are in effect with the addition that operator intervention will be required to return the system to the normal operating condition Remove the source of the trip condition and or perform a system reset Direct Access Number F655 Parameter Type Numerical Factory Default 10 00 Changeable During Run No Minimum 0 00 Maximum 100 0 Units Adding Input Selection Program Protection This par...

Page 151: ...ude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on pg 189 The AM analog output has a maximum resolution of 1 1024 and a maximum load rating of 750 ohms Connect an ammeter to the AM and the CC terminals to read the output current AM Terminal Setup Parameters F670 Terminal Assignment F671 Terminal Adjustment F685 Output Gradient ...

Page 152: ...d to set the gain of the MON1 output terminal and is used in conjunction with the settings of parameter F672 See parameter F672 for more information on this setting Direct Access Number F673 Parameter Type Numerical Factory Default 682 Changeable During Run Yes Minimum 1 Maximum 1280 MON2 Terminal Meter Assignment No Path Direct Access Only This parameter is used to set the output function of the ...

Page 153: ...List Factory Default Output Frequency Changeable During Run Yes FP Terminal Scaling Program Output Terminals This parameter scales the FP output terminal by setting the pulses per second output signal for a given assigned input value See F676 for more information on this parameter Direct Access Number F677 Parameter Type Numerical Factory Default 3 84 Changeable During Run Yes Minimum 1 00 Maximum...

Page 154: ... Units FM Output Filtering No Path Direct Access Only Analog filtering is applied after the analog reference signal is converted to a digital signal The type of filtering used is Rolling Average over time Select the sampling rate from the list below Settings 0 None 1 ms 1 Small 8 ms 2 Medium 16 ms 3 Large 32 ms 4 Huge 64 ms An increased value here may eliminate false responses to electrical noise ...

Page 155: ...al response may be set to respond inversely or directly to the input signal See parameter F672 for more information on this setting Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F689 Parameter Type Selection List Factory Default Plus Positive Gradient Changeable During Run Yes MON 1 Bias Adjustment No Path Direct Access Only This parameter setting is used to ensu...

Page 156: ...0 Units Parameter Write Lockout No Path Direct Access Only This parameter Enables Disables the Run and Stop keys Settings 0 Enabled 1 Disabled Direct Access Number F700 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Display Units for Voltage and Current Program Utility Group This parameter sets the unit of measurement for current and voltage values displayed on the...

Page 157: ... Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Change Step Selection 1 No Path Direct Access Only In conjunction with the parameter setting of F708 this parameter sets the amount that the output speed will increase or decrease for each speed command change entered from the front panel using the Rotary Encoder Direct Access Number F707 Parameter Type Numerical Factory Defaul...

Page 158: ...During Run Yes Panel Frequency Lockout Program Utility Group While operating using the LED Keypad Option this parameter Enables Disables the ability to change the frequency command value Note The LED keypad is unavailable at the time of this release Settings 0 Unlocked 1 Locked Direct Access Number F730 Parameter Type Selection List Factory Default Unlocked Changeable During Run Yes Panel Emergenc...

Page 159: ...er Enables Disables EOI keypad operation Select Locked to disable all keypad entries Cycle the power to the ASD to activate the changes made to this parameter To unlock EOI keypad for normal operation press and hold the Rotary Encoder for greater than 5 seconds This unlocks the keypad for the current session ONLY Upon a trip or power off the Locked status of this parameter setting will be re asser...

Page 160: ...ports the following communications protocols RS485 MODBUS RTU Toshiba Protocol USB Toshiba Protocol CC Link ProfiBus and DeviceNet Refer to the manual of each protocol type for more information Settings 0 None 1 At Trip 2 At Trigger Direct Access Number F740 Parameter Type Selection List Factory Default At Trip Changeable During Run Yes Once enabled at this parameter the following monitored items ...

Page 161: ...setting Direct Access Number F743 Parameter Type Selection List Factory Default Freq Reference Changeable During Run Yes Trace Data 3 No Path Direct Access Only This parameter is used to select the Trace Data 3 item to be read and stored from the setup of parameters F740 and F741 See F740 for more information on this parameter setting Direct Access Number F744 Parameter Type Selection List Factory...

Page 162: ...eter sets the contrast of the LCD screen Settings 0 7 Direct Access Number F790 Parameter Type Selection List Factory Default 4 Changeable During Run No Baud Rate RS485 2 Wire Program Communication Settings This parameter plays a role in the setup of the communications network by establishing the Baud Rate of the communications link The communications network includes other ASDs and Host Control c...

Page 163: ...ons network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F802 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 247 Commu...

Page 164: ...equire that the power be cycled off then on for the changes to take effect Settings 0 No Action No Action 1 Alarm No Action 2 Trip No Action 3 No Action Alarm 4 Alarm Alarm 5 Trip Alarm 6 No Action Trip 7 Alarm Trip 8 Trip Trip Direct Access Number F804 Parameter Type Selection List Factory Default Trip Trip Changeable During Run Yes Send Wait Time RS485 2 Wire Program Communication Settings This ...

Page 165: ... Error Detected 2 Follower Emergency Off If Error Detected 3 Master Output Frequency Command If Error Detected 4 Master Output Frequency If Error Detected 5 Master Output Torque Reference If Error Detected 6 Master Output Torque Command If Error Detected Direct Access Number F806 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 2 Wire Protocol Selec...

Page 166: ...this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F811 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Communications Frequency 1 Program Communication Settings This parameter is used to set the gain and bias of the Communications Speed 1 speed control input See F811 for more information ...

Page 167: ...RS485 4 Wire Program Communication Settings This parameter sets the RS485 baud rate Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 9600 bps 1 19200 bps 2 38400 bps Direct Access Number F820 Parameter Type Selection List Factory Default 19200 Changeable During Run Yes RS485 Send Wait Time RS485 4 Wire Program Communication Setti...

Page 168: ...mand If Error Detected 4 Master Output Frequency If Error Detected 5 Master Output Torque Reference If Error Detected 6 Master Output Torque Command If Error Detected Direct Access Number F826 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 4 Wire Protocol Selection No Path Direct Access Only This parameter sets the communications protocol for ASD ...

Page 169: ...Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Communications Option DeviceNet Profibus Setting 3 No Path Direct Access Only FUNCTION NOT AVAILABLE WITH THE Q9 ASD Same as F831 See F831 for information on this parameter Direct Access Number F832 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Communications Option DeviceNet Profibus Setti...

Page 170: ...FD01 ASD Status 1 2 FD00 Output Frequency 0 01 Hz 3 FD03 Output Current 0 01 4 FD05 Output Voltage 0 01 5 FC91 ASD Alarm 6 FD22 PID Feedback Value 0 01 Hz 7 FD06 Input Terminal Status 8 FD07 Output Terminal Status 9 FE36 V I Input 10 FE35 RR Input 11 FE37 RX Input 12 FD04 Input Voltage DC Detection 0 01 13 FD16 Real Time Speed Feedback 14 FD18 Torque 0 01 15 FE60 My Monitor 16 FE61 My Monitor 17 F...

Page 171: ...ications Option DeviceNet Profibus Setting 13 No Path Direct Access Only FUNCTION NOT AVAILABLE WITH THE Q9 ASD Same as F841 See F841 for information on this parameter Direct Access Number F846 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Disconnection Detection Extended Time No Path Direct Access Only This parameter is used to set the length of time that no communicat...

Page 172: ...s Minimum 0 Maximum 255 Communications Option Speed Switch Monitor DeviceNet CC Link No Path Direct Access Only FUNCTION NOT AVAILABLE WITH THE Q9 ASD This parameter is used in the setup of the communications network by reading the hardware specific settings of the option card being used with the ASD If using the DEV002Z Devicenet card this parameter reads the hardware switch SW300 setting of the ...

Page 173: ...ut 6 FA13 Speed Direct Access Number F870 Parameter Type Selection List Factory Default None Changeable During Run Yes Block Write Data 2 No Path Direct Access Only This parameter plays a role in the setup of the communications network by establishing the type of data to be written to the ASD of the communications link The communications network includes other ASDs and Host Control computers that ...

Page 174: ...ctory Default None Changeable During Run Yes Block Read Data 2 No Path Direct Access Only This parameter plays a role in the setup of the communications network by establishing the type of data to be read from the ASD of the communications link See parameter F875 for more information on this setting Direct Access Number F876 Parameter Type Selection List Factory Default None Changeable During Run ...

Page 175: ...used parameter that has allocated memory space The space may be used at the discretion of the user This space may be used to store information or a note to be transferred using communications Direct Access Number F880 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 65535 Ext Comm Cfg 1 No Path Direct Access Only This parameter sets the RS485 protocol An impro...

Page 176: ...imer The timer is enabled by setting this parameter to a non zero value 1 255 The timer is disabled by setting this value to zero Once started the complete packet must be received before the timer expires or an error will be incurred Direct Access Number F884 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Units Seconds Setting Baud Rate Parity Stop Bits ...

Page 177: ...ed via the communications link Settings 0 Reset ASD only 1 Reset Option Board and ASD Direct Access Number F899 Parameter Type Selection List Factory Default Reset ASD only Changeable During Run Yes Input Function Target 1 Program My Function Unit 1 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 1 termina...

Page 178: ...on of the programmable Input Function Target 3 terminal to any of the user selectable functions listed in Table 5 on pg 188 Table 7 on pg 190 or Table 8 on pg 192 See F977 for more information on this parameter Direct Access Number F904 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Output Function Assigned Program My Function Unit 1 This parameter plays a role ...

Page 179: ...le a counter timer function or perform a hold reset function Table 9 on pg 194 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F909 Parameter Type Selection List Factory Default 0 NOP Input Function Target 3 Program My Function Unit 2 This parameter plays a role in the setup of the My Function feature by selecting the fun...

Page 180: ...rogrammable Input Function Target 2 terminal This setting assigns the function of the programmable Input Function Target 2 terminal to any of the user selectable functions listed in Table 5 on pg 188 Table 7 on pg 190 or Table 8 on pg 192 See F977 for more information on this parameter Direct Access Number F914 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Inpu...

Page 181: ...this parameter Direct Access Number F918 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Percent Data 2 Program My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 2 The analog signal is selected using the Input Setting number from Table 7 on pg 190 Dire...

Page 182: ...umber F924 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Frequency Data 3 Program My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Frequency Data 1 The analog signal is selected using the Input Setting number from Table 7 on pg 190 Direct Access Number F925 Para...

Page 183: ...nal The applied discrete input signal must be present at the input terminal of the Q9 ASD for the time setting here for a system response Discrete terminal input activation that does not equal or exceed this setting will be ignored Direct Access Number F930 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 600 00 Units Seconds My Function Time Data 4 Prog...

Page 184: ...n List Factory Default 0 Disabled Changeable During Run Yes Input Function Command 1 Program My Function Unit 4 This parameter is used to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold reset function Table 9 on pg 194 lists the available selections Their use and selection requirements are described in a...

Page 185: ...he setup of the My Function feature by selecting the functionality of the programmable Input Function Target 1 terminal This setting assigns the function of the programmable Input Function Target 1 terminal to any of the user selectable functions listed in Table 5 on pg 188 Table 7 on pg 190 or Table 8 on pg 192 See F977 for more information on this parameter Direct Access Number F941 Parameter Ty...

Page 186: ...ssigned terminal This setting assigns the function of the programmable Output Function Assigned data location to 1 of the functions listed in the Input Setting field of Table 7 on pg 190 Settings 0 3099 See the My Function Instruction Manual P N E6581335 and F977 for more information on this parameter Direct Access Number F946 Parameter Type Selection List Factory Default 0 Disabled Changeable Dur...

Page 187: ...on of the programmable Input Function Target 3 terminal to any of the user selectable functions listed in Table 5 on pg 188 Table 7 on pg 190 or Table 8 on pg 192 See F977 for more information on this parameter Direct Access Number F951 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Output Function Assigned Program My Function Unit 6 This parameter plays a role ...

Page 188: ...le a counter timer function or perform a hold reset function Table 9 on pg 194 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F956 Parameter Type Selection List Factory Default 0 NOP Input Function Target 3 Program My Function Unit 7 This parameter plays a role in the setup of the My Function feature by selecting the fun...

Page 189: ...cceleration Multiplication Factor 4 Deceleration Multiplication Factor 5 Manual Torque Boost 6 Over Current Stall F601 7 Thermal Protection 8 Speed Loop Proportional Gain F460 9 Drooping Gain F320 10 PID Proportional Gain F362 See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Analog Function Assigned Object p...

Page 190: ...shing the function that is to be recorded and output as the Peak Minimum or Average value as selected at parameter F966 Select the Monitor Display Input Setting number from Table 8 on pg 192 to output the corresponding function Use the Communication Number if operating using communications See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and ...

Page 191: ...or Normal Avg value of the parameter F967 selection to be recorded and output as a monitored function Settings 0 Normal 1 Peak 2 Minimum See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number F968 Parameter Type Selection List Factory Default Normal Changeable...

Page 192: ...orded and output as a monitored function Settings 0 Normal 1 Peak 2 Minimum See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number F971 Parameter Type Selection List Factory Default Normal Changeable During Run Yes Monitor Output Function Command 41 Program My...

Page 193: ...lly Closed Direct Access Number F974 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Virtual Input Terminal 3 Selection No Path Direct Access Only This parameter is used to set the functionality of the Virtual Input Terminal 3 As a virtual terminal it exists only in memory and is considered to always be in its True or connected to CC state It is often practical to...

Page 194: ... 1 F973 4 Set Input Function Target 1 to 5 F900 This setting assigns S1 as the control input terminal 5 Set Output Function Assigned to 21 F905 This setting is a command that writes the F115 selection S1 to Virtual Input Terminal 1 activating both 6 Enable the My Function parameter at F977 by selecting My Function Always On or selecting My Function With TB Signal If set to My Function Always On th...

Page 195: ...ion See Table 7 on pg 190 for a complete listing of available settings 5 Set Input Function Target 2 F902 to 1026 Low Current Alarm See Table 7 on pg 190 for a complete listing of available settings 6 Set Input Function Command 1 F901 to AND 3 This setting assigns an operator to the Input Function Target 1 and the Input Function Target 2 settings 7 Set Output Function Assigned F905 to 1222 This se...

Page 196: ...ively See F504 for more information on this terminal setting 28 29 Motor 1 2 Motor Profile 1 and 2 Activate or deactivate this terminal to select Motor profile 1 or 2 respectively Motor profiles are comprised of Frequency Mode 1 and 2 Base Frequency Base Frequency Voltage Torque Boost and Electronic Thermal Protection Level settings 36 37 PID Off Turns off PID control 46 47 External Over heat Caus...

Page 197: ...nges the direction of the motor 100 101 Run Stop This terminal enables the motor to run when activated and disables the motor when deactivated 102 103 Line Bypass Initiates the ASD to Commercial Power switching function See parameter F354 for more information on this feature 104 105 Frequency Priority Toggles frequency control to and from the settings of F004 and F207 with each activation deactiva...

Page 198: ...inal 0 Unassigned 17 B12 1 Forward 18 B13 2 Reverse 19 B14 3 Standby 20 B15 4 Reset 21 Virtual Input Terminal 1 5 S1 22 Virtual Input Terminal 2 6 S2 23 Virtual Input Terminal 3 7 S3 24 Virtual Input Terminal 4 8 S4 25 Internal Terminal 1 9 LI1 26 Internal Terminal 2 10 LI2 27 Internal Terminal 3 11 LI3 28 Internal Terminal 4 12 LI4 29 Internal Terminal 5 13 LI5 30 Internal Terminal 6 14 LI6 31 In...

Page 199: ...ut Speed Feedback Realtime AM Output Speed Feedback 1 Sec Filter 100 Meter Adjust Value Torque Data from Communications Torque Command 185 Meter Adjust Value Torque Current 250 Meter Adjust Value Excitation Current Input Watt Hour PID Feedback Value Output Watt Hour Motor Overload Ratio Gain Display ASD Overload Ratio My Function Monitor 1 Without Sign DBR Overload Ratio Not Used My Function Monit...

Page 200: ...sed 1036 36 Pattern Operation Switching Output Not Used 1126 126 Traverse Deceleration in Progress Not Used 1038 38 PID Deviation Limit 1128 128 Maintenance Alarm 1040 40 Start Stop 1130 130 Over Torque OT Alarm 1042 42 Hard Fault OCA OCL EF Phase Failure etc 1132 132 Frequency Command Selection 1044 44 Soft Fault OL OC OV 1134 134 Fault Except Emergency Off 1046 46 Bypass 1 Comm Power ASD Switchi...

Page 201: ...on Output 13 1254 254 Always OFF 1248 248 My Function Output 14 Note Only positive logic is available for the listed parameters Table 7 Continued Terminal Assignments With the Associated My Function Input Setting Input Function Target and Parameter Setting Numbers for the FL O1A O1B OUT1 O2A O2B OUT2 OUT3 OUT6 R1 R4 Terminals Discrete Output Terminal Assignment Selections Input Setting Param Setti...

Page 202: ...e Command See Note 2 0 01 2020 FD20 3020 FE20 Torque Current See Note 2 0 01 2021 FD21 3021 FE21 Excitation Current 0 01 2022 FD22 3022 FE22 PID Feedback Value 0 01 Hz 2023 FD23 3023 FE23 Motor Overload Ratio 0 01 2024 FD24 3024 FE24 ASD Overload Ratio 0 01 2025 FD25 3025 FE25 DBR Overload Ratio Not Used 1 2028 FD28 3028 FE28 DBR Load Ratio Not Used 1 2029 FD29 3029 FE29 Input Power 0 01 kW 2030 F...

Page 203: ... Output of Signed Value 3063 FE63 My Function Monitor 4 Output of Signed Value 3066 FE66 Expansion I O Card 1 CPU Version 3067 FE67 Expansion I O Card 2 CPU Version 3076 FE76 Integral Input Power 0 01 kW 3077 FE77 Integral Output Power 0 01 kW 3084 FE84 16 Bit BIN BCD Input Value 1 Table 8 Continued My Function Input Function Target and Monitor Output Function Selections Input Setting Communicatio...

Page 204: ...qual 9 GT Compares data Outputs 1 if A B 0 if A B 10 GE Compares data Outputs 1 if A B 0 if A B 11 LT Compares data Outputs 1 if A B 0 if A B 12 LE Compares data Outputs 1 if A B 0 if A B 13 ASUB Outputs absolute difference between A and B A B 14 ON Timer Enables the On response time delay settings of My Function Time Data 1 5 F928 F932 for My Function Data 15 OFF Timer Enables the Off response ti...

Page 205: ...result a condition that is referred to as a Fault is incurred Some Faults have an associated Alarm that provides a warning that the normal operating condition of the system is not within specifications and that a Trips may be imminent In some cases if the event that caused the Alarm does not return to its normal operating range within a specified time some alarms are for notification only and do n...

Page 206: ...r Motor Control Board is defective Autotune Active Autotune Active Autotuning Err Autotuning Error Except Etn1 Etn2 or Etn3 Autotune readings are inconsistent with the configuration information Non 3 phase motor is being used Improper settings at F400 or F410 F413 Using a motor that has a significantly smaller rating than the ASD ASD output cabling is too small too long or is being housed in a cab...

Page 207: ...possible cause In the event that the source of the malfunction cannot be determined contact your Toshiba Sales Representative for further information on the condition and for an appropriate course of action In the event that multiple alarms are activated only the first to be detected will be displayed Table 11 Alarms EOI Display Fault Description Possible Cause 4 20 mA 4 20 Signal Loss Misconnecti...

Page 208: ...Emergency Off Stop Reset pressed twice at the EOI E OFF command received remotely Heavy Load Motor ASD Over Loaded Acceleration time is too short ASD is improperly matched to the application Excessive load Light Load Light Load ASD is improperly matched to the application Lower Limit Lower Limit Time Parameter F256 adjustment required Main Under Volts Under Voltage Main Circuit Power Supply 3 phas...

Page 209: ...t an elevated temperature ASD is too close to heat generating equipment Cooling fan vent is obstructed Cooling fan is inoperative Internal thermistor is disconnected Over Torque Torque Requirement in Excess of the Setting of F616 or F617 for a Time Longer than the Setting of F618 ASD is improperly matched to the application Parameter F616 or F617 setting is too low Obstructed load Part Replace Par...

Page 210: ...unications Error Code number of the active fault The operating conditions at the time of the trip may be used to help determine the cause of the trip Listed below are operating conditions that may be used to assist the operator in correcting the problem or that the ASD operator should be prepared to discuss when contacting Toshiba s Customer Support for assistance What trip information is displaye...

Page 211: ...ad Error Parameter Initialization Service call required Current Err Current Detection Hardware Error Improper low current detection level setting Motor phase is disconnected Discrete in Volts Improper Input Voltage Level at Discrete Input Terminal Discrete input terminal configured for operation and the input activation voltage level is out of specification EEPROM Write Err EEPROM Fault Writing Er...

Page 212: ...setting is too high Motor machine jammed Mechanical brake engaged while the ASD is running Short Circuit Detection adjustment required F613 ASD current exceeds 320 or 340 of the rated FLA on ASDs that are greater than 100 HP or that are 100 HP or less respectively during acceleration Over Current Acc Over Current During Acceleration V f setting needs to be adjusted Restart from a momentary power o...

Page 213: ... F616 or F617 settings for a time longer than the F618 setting Over Voltage Acc Over Voltage During Acceleration Motor running during restart Over Voltage Dec Over Voltage During Deceleration Deceleration time is too short Stall prevention is disabled 3 phase input voltage is out of specification Input reactance required Over Voltage Run Over Voltage During Fixed Speed Operation Load fluctuations ...

Page 214: ...ering convention to identify the ASD typeform and for placing orders Q9 Part Numbering Convention Note The Type 1 enclosed versions of these drives meet or exceed the specification UL 50 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air Note All Toshiba ASD enclosures carry an IP20 rating ...

Page 215: ... 6 320 11 1 283 6 2 158 0 236 6 0 5A 10 2110 8 3 210 7 6 194 7 5 190 0 118 3 0 0 276 7 0 5B 15 2160 9 1 230 16 7 425 7 5 191 15 2 386 8 3 210 20 2220 6 25 2270 Figure 29 9 4 240 16 5 420 8 3 212 15 9 403 8 1 206 0 295 7 5 30 2330 7B 40 2400 12 6 320 21 7 550 9 5 242 20 7 525 11 0 280 0 177 4 5 0 394 10 50 2500 60 2600 9 75 2750 Figure 31 12 2 310 26 7 680 14 6 370 25 6 650 9 8 250 0 224 5 7 0 472 ...

Page 216: ...0 4400 9 4 240 16 5 420 8 3 212 15 9 403 8 1 206 0 295 7 5 7A 50 4500 Figure 30 21 7 550 9 5 242 20 8 529 60 4600 8 75 4750 12 6 320 24 8 630 11 4 290 23 8 605 11 0 280 0 177 4 5 0 394 10 100 410K 125 412K 9 150 415K Figure 31 12 2 310 26 8 680 14 6 370 25 6 650 9 8 250 0 224 5 7 0 472 12 10 200 420K 13 0 350 30 8 782 29 8 758 11 7 298 11 250 425K 13 8 334 37 4 950 36 2 920 11 2 285 12 300 430K 16...

Page 217: ...Q9 ASD Installation and Operation Manual 207 Figure 28 See Table 13 and 14 for Actual Dimensions ...

Page 218: ...208 Q9 ASD Installation and Operation Manual Figure 29 See Table 13 and 14 for Actual Dimensions ...

Page 219: ...Q9 ASD Installation and Operation Manual 209 Figure 30 See Table 14 for Actual Dimensions ...

Page 220: ...210 Q9 ASD Installation and Operation Manual Figure 31 See Table 13 and 14 for Actual Dimensions ...

Page 221: ...ds Input Voltage 3 Ph 50 60 2 Hz Output Voltage 3 Ph Variable Frequency Typical Motor HP 2010 3 7 A 4 1 A 200 240VAC 10 Input Voltage Level Max 0 75 2015 4 8 A 5 3 A 1 0 2025 7 8 A 8 6 A 2 0 2035 11 0 A 12 1 A 3 0 2055 17 5A 19 3 A 5 0 2080 25 3 A 27 8 A 7 5 2110 32 2 A 35 4 A 10 2160 48 3 A 53 1 A 15 2220 62 1 A 68 3 A 20 2270 78 2 A 86 0 A 25 2330 92 0 A 101 A 30 2400 120 A 132 A 40 2500 150 A 1...

Page 222: ... 3 A 380 480 VAC 10 Input Voltage Level Max 1 0 4025 3 4 A 3 7 A 2 0 4035 4 8 A 5 3 A 3 0 4055 7 6 A 8 4 A 5 0 4080 11 0 A 12 1 A 7 5 4110 14 0 A 15 4 A 10 4160 21 0 A 23 1 A 15 4220 27 0 A 29 7 A 20 4270 34 0 A 37 4 A 25 4330 40 0 A 44 0 A 30 4400 52 0 A 57 2 A 40 4500 65 0 A 71 5 A 50 4600 77 0 A 84 7 A 60 4750 96 0 A 106 A 75 410K 124 A 136 A 100 412K 156 A 172 A 125 415K 180 A 198 A 150 420K 2...

Page 223: ...ing the actual lug and wire type to be used with the Q9 ASD Note Cable Terminal specifications are based on the rated current of the Q9 ASD and Do Not include the 10 Service Factor Note Use only 75 C copper wire cable for motor and power connections Table 17 230 Volt Q9 ASD Cable Terminal Torque Specifications Model Number VT130Q9U Wire Cable Size Lug Size Range Terminal Board Wire Size Torque AWG...

Page 224: ...G or kcmil Input Output Power Wire Size Lug Capacity for Input Output Power In Lbs N m Recommended Maximum 3Ø Input 3Ø Output TB1 4 Terminals 3Ø Input 3Ø Output 4015 14 10 14 to 10 20 3 core shield Torque to 5 3 0 6 12 4 1 4 4025 14 10 4035 14 10 4055 14 10 4080 14 10 4110 12 8 12 to 8 26 6 3 4160 8 4 10 to 4 4220 8 4 4270 6 3 8 to 2 47 8 5 4 4330 6 3 4400 6 2 4 to 1 0 212 24 4500 4 2 4600 3 2 475...

Page 225: ...90 2270 25 78 2 HLL36100 2330 30 92 0 HLL36100 2400 40 120 HLL36125 2500 50 150 HLL36150 2600 60 177 JLL36200 4015 1 0 2 1 Contact Toshiba Customer Service 4025 2 0 3 4 Contact Toshiba Customer Service 4035 3 0 4 8 Contact Toshiba Customer Service 4055 5 0 7 6 HLL36025 4080 7 5 11 HLL36040 4110 10 14 HLL36050 4160 15 21 HLL36070 4220 20 27 HLL36090 4270 25 34 HLL36100 4330 30 40 HLL36100 4400 40 5...

Page 226: ...onnection Diagram 15 ASD to ASD Communications 2 Wire 155 158 Automatic Acceleration Deceleration 59 Automatic Function Selection 68 Automatic Torque Boost 59 Autotuning 10 Autotuning 2 121 Autotuning Control 120 B Backup Option Selection 139 Base Frequency 1 64 Base Frequency 2 78 Base Frequency Voltage 1 122 Base Frequency Voltage 2 78 Baud Rate 2 Wire RS485 152 Baud Rate 4 Wire RS485 157 Block ...

Page 227: ...namic Braking Capacity 112 Dynamic Braking Resistance 112 E Electronic Operator Interface 26 Electronic Operator Interface Features 27 Emergency Off 27 Emergency Off DC Injection Time 131 Emergency Off Mode Selection 130 Enclosure Dimensions 204 End Frequency 98 EOI Features 27 EOI Operation 26 EOI Remote Mounting 26 Equipment Inspection 3 Exciting Strengthening Coefficient 122 Ext Comm Cfg 1 165 ...

Page 228: ...kWH Memory Selection 152 kWH Memory Set 151 L LCD Contrast 45 LCD Screen 27 Lead Length Specifications 18 LI1 Terminal 72 LI2 Terminal 73 LI3 Terminal 73 LI4 Terminal 73 LI5 Terminal 74 LI6 Terminal 74 LI7 Terminal 74 LI8 Terminal 75 Light Load Conditions 11 Linear Acceleration 128 Load Moment of Inertia 1 124 Local Mode 27 Local Remote Key 27 Lockout All Keys 149 Low Output Disable Time 100 Low S...

Page 229: ...V I Terminal Voltage Current Selection 70 OTF Switching 108 OUT1 19 21 Out1 Out2 FL 39 40 OUT1 Terminal 75 OUT1 OUT2 Output 23 OUT2 21 OUT2 Terminal 75 OUT3 Terminal 76 OUT4 Terminal 76 OUT5 Terminal 77 OUT6 Terminal 77 Output Current 39 Output Disconnect 8 Output Function Assigned 168 Output kWH 39 Output Phase Failure Detection 131 Output Power 39 Output Terminal 10 R3 Function 77 Output Termina...

Page 230: ...cess Increasing Rate 119 Process Lower Limit 118 Process Upper Limit 118 Program 42 Program Mode Menu Navigation 41 PTC Thermal Detection Disposition 138 PTC Thermal Detection Level 138 PTC1 Thermal Selection 136 PTC2 Thermal Selection 137 Pulse Width Modulation 10 PWM Carrier Frequency 108 Q Q9 Part Numbering Convention 204 Qualified Personnel 2 R R 19 20 R Terminal 71 R L1 14 R1 Terminal 76 R2 T...

Page 231: ...1 Trace Data 1 151 Trace Data 2 151 Trace Data 3 151 Trace Data 4 151 Trace Selection 150 Trip Save at Power Down 130 Type Reset 62 U U T1 14 UL 1995 204 Under Torque at Constant Speed Disposition 139 Under Torque Detection Time 140 Under Torque Hysteresis 140 Under Torque Level During Regeneration 139 Under Torque Level While ASD Driven 139 Under Voltage Trip 135 UP DOWN Frequency down Frequency ...

Page 232: ...ual V I Speed Reference 1 83 V I Speed Reference 2 84 V T2 14 Virtual Input Terminal 1 Selection 183 Virtual Input Terminal 2 Selection 183 Virtual Input Terminal 3 Selection 183 Virtual Input Terminal 4 Selection 183 W W T3 14 Warranty Card 2 ...

Page 233: ...TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 TEL 713 466 0277 FAX 713 937 9349 Printed in the U S A ...

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