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P O S I T I O N I N G S Y S T E M S

mmGPS 3D Paver

Reference Manual

Part Number 7010-0781

Rev A

©Copyright Topcon Positioning Systems, Inc.

June, 2007

All contents in this manual are copyrighted by Topcon. All

rights reserved. The information contained herein may not be

used, accessed, copied, stored, displayed, sold, modified,

published, or distributed, or otherwise reproduced without the

express written consent from Topcon.

Summary of Contents for mmGPS 3D Paver

Page 1: ...MM 03 0AVER 2EFERENCE ANUAL...

Page 2: ......

Page 3: ...opcon Positioning Systems Inc June 2007 All contents in this manual are copyrighted by Topcon All rights reserved The information contained herein may not be used accessed copied stored displayed sold...

Page 4: ...ECO 3067...

Page 5: ...t 3D 2 1 Setting Up the Base Station 2 2 Base Station Initialization 2 9 General Base Station Setup Rules and Notes 2 11 Setting up PZL 1 2 12 Equipment Setup GPS 2 15 Step 1 Create a Control Point Fi...

Page 6: ...Selecting a Control Point File 3 15 Creating a Control Point File 3 15 GPS Localization 3 19 Principles of GPS Localization 3 19 Entering Localized GPS Coordinates 3 21 Surface Files 3 23 Working Surf...

Page 7: ...3 67 Right Window 3 68 Lower Window 3 69 Display Options 3 71 About 3DMC 3 72 Changing Cut Fill Offsets 3 73 Changing the Grade Indicator 3 73 Changing the Light Bar Scale 3 75 Elevation Control Key 3...

Page 8: ...Temperature Characteristics 4 11 Weight of Screed W 4 12 Quality of Base Being Paved 4 13 Rolling Techniques 4 14 Controlling Mat Quality 4 14 Chapter 5 Getting Started 5 1 Equipment Setup and Initial...

Page 9: ...Sonic Tracker Applications 6 7 Creating a 2D Machine Configuration File 6 7 Care and Maintenance of the Sonic Tracker 6 9 Sonic Tracker II Transducer Cleaning 6 9 Sonic Tracker II Transducer Replaceme...

Page 10: ...B 5 PZS MC Sensor B 7 GPS Vibration Pole B 8 Trackerjack Vibration Pole B 9 Laser Tracker B 10 Trackerjack B 12 Sonic Tracker II B 13 Appendix C Regulatory Information C 1 UHF Radio Usage C 1 FCC Com...

Page 11: ...nual is the intellectual property of and copyrighted material of TPS All rights are reserved You may not use access copy store display create derivative works of sell modify publish distribute or allo...

Page 12: ...NCLUDE BUT ARE NOT LIMITED TO LOSS OF TIME LOSS OR DESTRUCTION OF DATA LOSS OF PROFIT SAVINGS OR REVENUE OR LOSS OF THE PRODUCT S USE IN ADDITION TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR COSTS...

Page 13: ...right to make product changes at any time without notice Comments suggestions and questions about TOPCON products are welcomed Contact your local TOPCON representative or a representative at our corpo...

Page 14: ...n or key labeled Enter TIP Supplementary information that can help to configure maintain or set up a system NOTICE Supplementary information that can have an affect on system operation system performa...

Page 15: ...Regardless of the option s selected the control box analyzes design data and cross references it with current sensor data to provide real time information for immediate operator and or hydraulic respo...

Page 16: ...displays the setup of components on a screed Figure 1 2 mmGPS 3D Paver Component Placements 1 MC 2 5 GPS Receiver Box 2 9168 Control Box 3 Laser Tracker Trackerjack 4 mmGPS PZS MC 5 Slope Sensor 6 Ju...

Page 17: ...e Station Kit The Base Station Kit Figure 1 3 sends position corrections to an unlimited number of machines or survey Rovers The kit includes Topcon s Legacy E receiver with PG A1 antenna and external...

Page 18: ...allows the sensor to receive the PZL 1 laser signal and wirelessly transmit data to the receiver Figure 1 4 Receiver and PZS 1 PZL 1 Laser Transmitter The PZL 1 laser transmitter Figure 1 5 operates...

Page 19: ...D on a portable hand held controller you can Set up the Base Station the mmGPS Transmitter and the mmGPS Rover Create and edit Control Point files and Design Surface files Create and edit Machine Conf...

Page 20: ...ted GPS antenna The PZS MC sensor combines the MC A1 GPS antenna with laser sensor technology into a total package LazerZone technology allows the sensor to detect up to four different PZL 1 laser tra...

Page 21: ...on pole provides a lightweight fixed mount for the PZS MC and utilizes shock isolation and vibration dampening Figure 1 8 GPS Vibration Pole Slope Sensor The slope sensor Figure 1 9 on page 1 8 is a p...

Page 22: ...the Paver should not be removed Figure 1 9 Slope Sensor mmGPS 3D Paver Junction Box The junction box Figure 1 10 on page 1 9 allows the various components and hydraulics to be linked together for acc...

Page 23: ...ides dual hydraulic control for stakeless 3D GPS mmGPS and 2D control The high resolution bright touch screen display easily adapts to a variety of machine applications providing the operator with eas...

Page 24: ...an be removed at the end of the day for storage The MC 2 5 Receiver Box combines Topcon s GPS receiver module and a radio module into a single rugged housing When used in conjunction with the PZL 1 la...

Page 25: ...This LED blinks green when receiving data from the Base Station typically once per second Main LED and FN Button power and satellite indicator When the MC 2 5 Receiver Box is hooked up to power but i...

Page 26: ...of tests performed in EIM The LED color for delimiter is calculated from the colors of other LED blinks Orange at least one blink is orange Red no orange blink and at least one red blink Green all oth...

Page 27: ...r s settings such as active antenna input elevation masks and recording interval and information about the receiver s internal file system Even though clearing the NVRAM is not a common nor normally a...

Page 28: ...NVRAM 5 Release the FN key or Aux key while the LED blinks orange The Radio Antenna The radio antenna is attached on the machine using a magnetic mount and generally stays on the machine The antenna s...

Page 29: ...e switch forward to activate this control mode Manual Control Flip the switch backwards to activate this control mode Figure 1 16 Simple Auto Manual Knob The knob is normally placed just below the con...

Page 30: ...case The Sonic Tracker contains no manual adjustments and may require periodic maintenance of the transducer The Sonic Tracker measures distance controlling grade from a physical grade reference such...

Page 31: ...Figure 1 18 provides a sturdy lightweight fixed mount for the Laser Tracker and Trackerjack for use in rough applications Figure 1 18 Trackerjack Vibration Pole System Configuration Figure 1 19 shows...

Page 32: ...ive connector caps provided on some components are in place when not using the cables Water accumulating on the connectors can cause electrical shorts Place system cables in their appropriate storage...

Page 33: ...Daily Care and Preventative Maintenance P N 7010 0781 1 19 affected clean or replace it using the steps listed in Care and Maintenance of the Sonic Tracker on page 6 9...

Page 34: ...Introduction mmGPS 3D Paver Reference Manual Notes 1 20...

Page 35: ...way to make quick changes and updates to files double check control points initialize the GPS base and many other useful functions 3DMC and Pocket 3D save files in the same format which makes it easi...

Page 36: ...ct the correct point from the control points file and verify the point has a northing easting and elevation coordinate The more accurate these coordinates are the tighter the control while grading Use...

Page 37: ...d Base Station setup Step 1 set up the tripod and GPS receiver antenna over a control point accurately level the tripod as described below 1 Over a control point extend the extension legs of the tripo...

Page 38: ...er Figure 2 2 Base Station Setup 4 Roughly Level the Antenna Using the Circular Level Turn leveling screws A and B to move the bubble in the circular level The bubble is now located on a line perpendi...

Page 39: ...g screws A and B to bring the bubble to the center of the plate level Rotate the instrument 90 around its vertical axis and turn leveling screw C to center the bubble once more Repeat step 4 for each...

Page 40: ...nstrument checking that the bubble is in the center of the plate level regardless of telescope direction Then tighten the tripod screw to lock in position Step 2 attach additional components to the tr...

Page 41: ...e HiPer Lite receiver refer to the controller s or receiver s documentation Connect the following cables for the following components to the Legacy E receiver then to the component GPS antenna connect...

Page 42: ...ontroller For a PG A1 Base Station turn on the radio and select the correct channel on the radio modem 2 Press the PWR button on the GPS receiver for one to two seconds The power LED flashes red then...

Page 43: ...ap Setup Base station 2 Select the control point over which the Base Station is installed and the connection between controller and receiver Press Next 3 Enter antenna type and height information Pres...

Page 44: ...ller from the receiver 7 Check that the TX LED on the Base radio flashes once a second This indicates data transmission Figure 2 6 Enter Base Station Information and Start Base PG A1 and Legacy E Exam...

Page 45: ...alized like a reset function you need to re initialize the Base Station When the receiver tracks a sufficient number of satellites the receiver takes only a few seconds to process and report a success...

Page 46: ...nsmitter For more information on the Pocket 3D software refer to the Pocket 3D User s Manual and Pocket 3D Reference Manual 1 Locate a control point over which to set up the PZL 1 laser transmitter 2...

Page 47: ...ct Channel and Connect Controller 5 In Pocket 3D check that a mmGPS enabled machine configuration is loaded Then tap Setup mmGPS Transmitters to set up from one to four transmitters FC 100 Press butto...

Page 48: ...e a transmitter select a transmitter and tap Delete To calibrate the transmitter see Transmitter Adjustment on page 2 32 Once the Transmitters tab contains a list of transmitters each transmitter must...

Page 49: ...ntrol Point Data Equipment Setup GPS Equipment setup consists of jobsite files to ensure correct data is used for positioning activities and a machine file to ensure the correct measurements are taken...

Page 50: ...Point File Then enter control point data into the file Figure 2 11 on page 2 17 1 Tap Data Control Control points 2 Tap Add to enter the local coordinates for the control point 3 Enter a name and des...

Page 51: ...Base station 2 Select the control point over which the base station is installed and the connection between controller and receiver Press Next 3 Enter antenna type and height information Press Next 4...

Page 52: ...1 Connect the controller and transmitter Check the channel of the transmitter Tap Setup mmGPS transmitters 2 Tap the Transmitters tab and press Download to retrieve calibration data from the connected...

Page 53: ...nformation Step 3 Create a Range Pole Equipment Configuration Pocket 3D creates an equipment configuration for a range pole Rover Figure 2 14 and Figure 2 15 on page 2 20 A Rover can be used to check...

Page 54: ...pole Press Next 4 Enter radio information Press Next Figure 2 15 Enter Antenna Information and Measurements 5 For a mmGPS Rover PZS 1 and receiver enter mmGPS parameters Refer to the Pocket 3D User s...

Page 55: ...4 Setup the Rover Radio Configuring the range pole Rover radio Figure 2 17 ensures proper communication with the Base 1 Tap Setup Radios 2 Select the radio type and enter its communication settings If...

Page 56: ...f antenna and enter its measurement information Press Ok Figure 2 18 Enter Antenna Information for GPS or mmGPS Rover Step 6 for mmGPS Setup the mmGPS Receiver For mmGPS setup the mmGPS receiver Figur...

Page 57: ...ceiver to begin using Pocket 3D at the jobsite Figure 2 20 1 On the main screen tap the GPS setup button 2 Once the connection has been established press Ok Notice that the GPS setup button changes co...

Page 58: ...is selected Data Control and select the equipment configuration for the current setup Setup Equipment Figure 2 21 2 Tap Data Control Control points Select the point to edit and press Edit 3 Check the...

Page 59: ...file Figure 2 23 Figure 2 23 Localized Control Points Creating Files in Pocket 3D In preparation for collecting point and polyline data create a points file and a linework file for the jobsite Creati...

Page 60: ...2 24 Create Points File 4 Press New Enter a name for the layer and the layer s parameters Press Ok Figure 2 25 5 Repeat step 4 for any other layers 6 Press Ok to save the file Press Yes to apply the f...

Page 61: ...me for the linework file and press Ok 3 Press Layers Figure 2 26 Create Linework File 4 Press New Enter a name for the layer and the layer s parameters Press Ok Figure 2 27 5 Repeat step 4 for any oth...

Page 62: ...smitter an error estimate also displays Performing a height check and adjustment fine tunes the calculated elevation When performing a resection use the following guidelines to ensure accurate measure...

Page 63: ...ection button on the channel setup dialog box Figure 2 29 on page 2 30 7 Optionally enter the following measurement parameters on the resection dialog box Figure 2 29 on page 2 30 Duration secs enter...

Page 64: ...o clear the measurements and begin again press Reset After three points have been successfully measured horizontal and vertical errors for the measured point displays Further measurements should impro...

Page 65: ...transmitter is set up over a known control point tap the first radio button then select the control point from the drop down list If the transmitter is set up over a point with a known elevation tap...

Page 66: ...point 2 At the transmitter hold the plumb beam key then press and release the power key to put the transmitter into calibration mode 3 Turn the front of the transmitter towards the sensor 4 Set up the...

Page 67: ...Calibration Adjustment 6 If needed adjust the height of the sensor so the angle is less than 1 Once the angle is okay tap Next Figure 2 34 7 Press Next to begin the first phase of the adjustment Figur...

Page 68: ...When the adjustment completes the Adjustment dialog box displays the offsets Figure 2 36 on page 2 35 If both Axis measurements are less than 10 no adjustment is needed at the transmitter If either o...

Page 69: ...y applies an offset to the self leveling mechanism to ensure correct grade the control point file is not affected TIP After loading the new self leveling offset data into the transmitter re calibrate...

Page 70: ...Setting up the Jobsite and Pocket 3D mmGPS 3D Paver Reference Manual Notes 2 36...

Page 71: ...ctions of components that the operator uses including the following The features of the 9168 control box and how they operate The functions of the 3DMC software and how to use it NOTICE When operating...

Page 72: ...the operator can control and monitor the slope and thickness of the mat using the knobs and displays located on the front panel of the 9168 control box Front Panel The control box front panel Figure...

Page 73: ...ple Solid Yellow Above grade GPS between 05 and 4 ft 2D between 05 and 2 ft Above grade Between 1 and 2 Double Solid Yellow Above grade Between 03 and 05 ft Above grade Between 5 and 1 Single Solid Ye...

Page 74: ...evation control applies an offset to the Design Surface that is elevation setting Turn the knob clockwise to apply less material lowering the screed Turn the knob counterclockwise to apply more materi...

Page 75: ...ions and to perform machine paving For every operation simply tap the screen with a finger to make selections or enter information The screen s backlight varies automatically depending on ambient ligh...

Page 76: ...uter via a compact flash card The internal interface driver is compatible with commercially available compact flash cards A rubber flap seals the compact flash card slot preventing dust water and so f...

Page 77: ...nternal heat sink plate USB Port The USB port allows you to transfer files to from a control box and to connect with a commercial keyboard or mouse You can use a keyboard or mouse in the same way you...

Page 78: ...ation Upon power up the 9168 control box applies these settings offsets and calibrations Except for variable day to day measurements of the receiver and the screed you can use saved calibrations and a...

Page 79: ...following components Display a graphical representation of the design surface and the machine The display varies according to the type of design surface file and selected display options Views includ...

Page 80: ...u Slope Control Key displays cross slope control information and indicates the status of the connected sensor Tap this key to view or edit slope information See Slope Control Key on page 3 88 for more...

Page 81: ...s in sub screens Cancel Cancels or pauses an operation without applying changes or edits Figure 3 7 Example Dialog Box Buttons When entering text or numbers one of the following two pop up keyboards d...

Page 82: ...p bar of four menus File Control Tools and View To access the Topcon Logo menus tap the Topcon Logo in the far right corner The four menus display Figure 3 9 Unless used the menus disappear after 10 s...

Page 83: ...ting editing copying and deleting machine setup files if a road file is selected as the reference surface setting road subgrade properties selecting the steering indication configuring the PZS MC rece...

Page 84: ...troller and Pocket 3D on page 2 1 The Control Point file consists of descriptions local site coordinates global GPS coordinates and units of measurements for each Control Point located on the site Typ...

Page 85: ...nt file created here may be tentative but provides a beginning from which to create a more thorough file later When creating a control point file neither the MC 2 5 Receiver Box nor any sensors need t...

Page 86: ...of Files 4 Select the newly created file and press Edit Then press Add Figure 3 12 Figure 3 12 Edit Selected File 5 Enter the following information for the control point Figure 3 13 on page 3 17 Name...

Page 87: ...y enable these if currently performing a GPS localization 6 Press Ok to save this control point Figure 3 13 Control Point Coordinates Without and With GPS Localization 7 Press Add on the Control point...

Page 88: ...al 3 18 Figure 3 14 Save Control File After Adding Control Points NOTICE Data entry errors have a direct affect on paving accuracy NOTICE You must press Ok to save the file Failure to do so results in...

Page 89: ...EZ coordinates may be those of a regional coordinates system for example a state plane system in the United States or the project s survey crew may arbitrarily define these coordinates for the specifi...

Page 90: ...locate Control Points that are elevated easily accessible and not obstructed by trees buildings other structures moving vehicles and so forth Third GPS localization requires a minimum of three Contro...

Page 91: ...urce provides GPS coordinates If the control point file in 3DMC needs to be updated with localized coordinates the operator can enter global GPS coordinates directly into the 9168 control box The cont...

Page 92: ...3 15 Control Point Files Dialog Box 5 Tap in each WGS84 coordinate entry box to display the numeric pop up keyboard and enter the coordinates for latitude Lat longitude Lon and height Hgt Figure 3 16...

Page 93: ...the jobsite Before paving the correct file must be copied into the 9168 control box and selected as the surface for the jobsite 3DMC supports the selection of two design surface files working and ref...

Page 94: ...ates a planar surface with a 0 cross slope and mainfall This surface is primarily used for building pads Sloping plane surface Creates a sloping surface with cross slopes and mainfall based on a refer...

Page 95: ...es on the Main Screen according to the TIN Surface Model Show boundaries breaklines displays boundary lines and breaklines outlining the Design Surface Show contours at intervals displays contour line...

Page 96: ...Surface Files When setting up 3DMC design files first select the working surface then select the reference surface 1 On the 3DMC main screen press Topcon Logo File Surfaces Working 2 Select the workin...

Page 97: ...obsite and press Ok Figure 3 21 Figure 3 21 Applying a Reference Surface File Editing a Plane Surface File Occasionally a flat or sloping plane surface may need to be adjusted to fit current condition...

Page 98: ...ss Finish to save the changes Creating a Flat Plane Surface The flat plane surface model is composed of a reference elevation point through which the plane intersects The operator should be prepared w...

Page 99: ...s vertical as possible when measuring the point 1 Press Topcon Logo File Surfaces Working or Reference and press New Enter and select the following information for the new surface file Press Next Figu...

Page 100: ...een Press Next Figure 3 25 5 Press Finish to save the new surface file and end the process Figure 3 25 Measure Elevation Reference Point and Enter Grid Interval Creating a Sloping Plane Surface The sl...

Page 101: ...ror of the sensor mast Therefore for a more accurate measurement keep the mast as vertical as possible when measuring the point 1 Press Topcon Logo File Surfaces Working or Reference and press New Ent...

Page 102: ...ed point 5 When the cutting edge rests on the point press B to measure the point the Measuring dialog box displays during the measurement process Figure 3 28 on page 3 33 Once the A and B point measur...

Page 103: ...ade that falls across at a 90 angle to the line of Mainfall see Figure 3 26 on page 3 31 and together with the Mainfall determines the plane with the compound slope A positive sign designates a fall f...

Page 104: ...efly displays 9 Enter a grid interval and crossfall for the main screen Press Next Figure 3 30 Figure 3 30 Measure Elevation Reference Point and Enter Grid Interval 10 Review the created surface plane...

Page 105: ...xample if you want to lower a finish grade design surface to 6 below the current surface lower the surface in 3DMC so that the cut fill reference is from 0 zero rather than from 6 negative six 1 Press...

Page 106: ...on page 3 37 3 Enter an elevation adjustment Press Next Figure 3 33 on page 3 37 A positive number raises the subgrade in comparison to the working reference surface This value is applied to the cent...

Page 107: ...rface or above cut surface the reference surface can be created The subgrade road copies location horizontal and vertical information from the reference surface and only change the cross section infor...

Page 108: ...nce surface This value is applied to the centerline of the working reference surface 3 Select the type of grade Figure 3 35 on page 3 39 If selecting Manual enter the percentage of the left right side...

Page 109: ...yond the end of the cross section of the reference surface Maximum extension only active if at least one side has Continue selected in the Extend slope entry box 6 Press Next Figure 3 35 Figure 3 35 S...

Page 110: ...an alignment file press Topcon Logo View Display options Alignment to display the Alignment dialog box Figure 3 37 Figure 3 37 Alignment Display Options This dialog box has the following selections f...

Page 111: ...inework Display Options When using a Linework file press Topcon Logo View Display options Linework to display the Linework layers dialog box Figure 3 38 Figure 3 38 Linework Layers Linework files cont...

Page 112: ...ress Topcon Logo View Display options Points to display the Points dialog box Figure 3 40 Figure 3 40 Points Display Options Point files contain information about surveyed points and may represent top...

Page 113: ...s on Main Screen Changing the Background Color Note that changing the background color does not affect the color of linework TIN alignments or point information 1 To change the background color of the...

Page 114: ...3D Paver Reference Manual 3 44 Figure 3 42 Color Selections Point Files Points can represent topographic information backup control coordinates as build information and so forth See Creating a Points...

Page 115: ...t road subgrade properties It is here also where the PZS MC receiver and the PZL 1 laser transmitters are configured In addition the slope sensor can be calibrated valve offsets are applied and 2D con...

Page 116: ...he Machine files dialog box to view the selected configuration s setup screens and parameters 1 On the 3DMC main screen press Topcon Logo Control Machine setup 2 Select the machine file and press Ok F...

Page 117: ...GPS antenna Location select the sensor s location on the machine right or left side Units of measure select the unit of measure used to take machine measurements meters feet inches centimeters feet in...

Page 118: ...f the screed Behind 3 enter the horizontal distance from the metal rim of the antenna to the back edge of the screed Width 4 enter the horizontal distance from the left edge to the right edge of the s...

Page 119: ...ected to the serial port the radio is connected to usually Serial Port B Baud rate usually 38400 Format use the same format used in the Base setup usually CMR Figure 3 48 Enter Antenna Information 6 F...

Page 120: ...nfigured for multiple transmitters select the individual ID of the transmitter for the sensor to detect LazerZone aided initialization select to use the mmGPS signal to assist in initializing the MC 2...

Page 121: ...t it can be selected on the main screen and used as the alignment line to steer to or can be used as the design elevation to control the screed Steer to Polyline 1 Press Topcon Logo File Linework sele...

Page 122: ...interest the edge of the screed side of the machine to steer from Alignment feature the feature to steer to Additional steer offset an offset from the feature to apply Figure 3 51 Steering Options 6 P...

Page 123: ...n page 3 54 Receiver port select the port used for GPS communication at the MC 2 5 Receiver Box usually Serial Port C Receiver sensitivity select the sensitivity level for detecting the transmitter us...

Page 124: ...mGPS elevations When selected this option forces the receiver sensor to always consider the angle and distance when determining the elevation then combine the two elevations accordingly This option wo...

Page 125: ...ontains PZL 1 transmitter information Occasionally this information may need to be updated depending on day to day operations and possible setups As the job progresses the transmitter s position may h...

Page 126: ...receiver or elevation sensor measurements Averaging can be thought of as the time period over which a running average of the elevation measurement is calculated Averaging Value Range 1 100 A lower va...

Page 127: ...y preset for valve offsets 0 1 Raise the screed so that both sides rest a few inches above the ground 2 At the control box tap Topcon Logo Control Valve offsets 3 Press the Raise left Set button to en...

Page 128: ...7 Turning clockwise increases the valve offset value Turning counterclockwise decreases the valve offset value Figure 3 57 Setting Valve Offset Values 5 Press the Set key for each of the remaining sel...

Page 129: ...the fly topographic survey of the whole project or any portion thereof This would be helpful when creating as build surfaces to determine amount of material to move 1 Tap Topcon Logo File Point files...

Page 130: ...relative to the screed edge Lower all elevations by used when keeping the machine reference point a certain distance above ground Manually measure the height between the ground and the target positio...

Page 131: ...nal memory card for analysis or design work in the office Position Check The position check option provides a daily benchmarking tool to verify that the calculated elevation and position are repeatabl...

Page 132: ...g edge and press Measure Figure 3 60 the Measuring dialog box displays during measurement Figure 3 60 Select Point of Interest and Press Measure 3 When finished the Position Check dialog box displays...

Page 133: ...inutes to connect to the radio module and check the current setting When the current setting is confirmed the radio s channel and frequency information displays Figure 3 62 Figure 3 62 Temporarily Cha...

Page 134: ...eft window view the grade indicator from the Right window display the Profile Section Light bar or Cut fill history for mmGPS applications from the Lower window select Display options for various data...

Page 135: ...Main Window Display Menu Selections The Plan view Figure 3 65 displays the jobsite from above the machine and the main window is always oriented in the forward direction of machine travel The point on...

Page 136: ...how far the screed is from on grade When a road surface model is selected the centerline and the elements on the template are presented in red Additionally the section view displays steering informati...

Page 137: ...ne where the right side of the view is always the forward direction of machine travel The buttons increase and decrease magnification for this Left window view The Section view displays a cross sectio...

Page 138: ...w visible and press Topcon Logo View Right window Figure 3 70 then tap the view you want a check mark indicates the active view None indicates no right window is active Figure 3 70 Right Window Displa...

Page 139: ...e 3 71 Right Window View Lower Window Display options for the lower window include a Profile view a Section view a Cut fill history view for mmGPS applications and a Light bar To access the lower wind...

Page 140: ...view displays a cross section view of the screed and the selected Design Surface where the right side of the view is the right side of the screed The cut fill readings are provided on both sides of t...

Page 141: ...this dialog box change the type of units displayed on the screen or update preset units in the files currently being used Note that any conversion will not affect grade accuracy Distances select eith...

Page 142: ...her Cubic meters or Cubic yards Coordinates select either North East Elev East North Elev or X Y Z Figure 3 74 Display Units About 3DMC To view About 3DMC information press Topcon Logo View About 3DMC...

Page 143: ...nt of cut or fill in regards to the design surface To view the grade indicator press Topcon Logo View Left or Right window Grade indicator This process applies to both the left and right Grade Indicat...

Page 144: ...om Edge Figure 3 77 the grade tape follows the cut fill of the entered distance from the left side of the screed regardless if elevation reference point is at the middle or right edge of the screed Th...

Page 145: ...erence Much like the sonic tracker working window Figure 3 79 on page 3 76 green indicates on grade status yellow indicates above grade status and red indicates below grade or out of range To view the...

Page 146: ...per number in mmGPS control displays the current elevation offset and can be changed at any time If the machine is incapable of paving to the design elevation the operator dials an offset into 3DMC ra...

Page 147: ...ceiver is not available A flashing radio icon indicates the radio link is between three and ten seconds old weak signal Figure 3 80 Elevation Control Key for mmGPS Applications Figure 3 81 Elevation C...

Page 148: ...d of the hydraulic response during automatic control A higher setting speeds up the response a lower setting slows down the response Elevation set point displays the current elevation offset or amount...

Page 149: ...elevation control The valve gain setting determines the speed of the hydraulic response during automatic control A higher setting speeds up the response a lower setting slows down the response Survey...

Page 150: ...the numerical keyboard or the up down arrows next to the entry field Press the Elevation set point entry box tap in a new offset value and press Ok Figure 3 85 A negative value is a Cut a positive va...

Page 151: ...se the hydraulics to respond slower To change the valve gain first change the elevation valve gain then change the slope gain 1 On the 3DMC Main Screen press the Elevation Control key 2 Press the Elev...

Page 152: ...4 Press Ok to set the new offset value and return to the 3DMC Main Screen Viewing GPS Information To view the GPS information dialog box and tabs press the Elevation control key then press the GPS in...

Page 153: ...n estimation computed from valid satellite status RMS Root Mean Square Figure 3 89 GPS Info Fix Tab Screed Edge Position The Position tab displays current locations for the left and right sides of the...

Page 154: ...e Blue dots GPS satellites Red with cross dots GLONASS satellites Black dots unused satellites Red mask circle satellites inside are used for positioning Mask angle enter the mask angle for the jobsit...

Page 155: ...grading precisions on an hourly scale Figure 3 93 Press the Next key to display the chart for the next day Press the Prev key to display the chart for the previous day The Planning tab provides usefu...

Page 156: ...date and publisher and registered user Figure 3 94 2 To view the enabled options press Options on the about 3DMC dialog box Figure 3 94 3 To modify 3DMC options press Modify on the Options dialog box...

Page 157: ...grade Once the Sonic Tracker has been positioned over the reference the control box is used to set the Sonic Tracker to on grade 1 Set the sonic tracker over the grade reference point 2 Position the s...

Page 158: ...tes sensor status with graphics messages and colors Figure 3 97 on page 3 89 While paving the design cross slope continuously changes according to the design surface Design Cross Slope displays the cu...

Page 159: ...gain setting for slope control The valve gain setting determines the speed of the hydraulic valve response while in automatic control A higher setting speeds up the response a lower setting slows down...

Page 160: ...Slope Control Key Blade slope the current percentage of slope for the slope sensor Slope gain displays the current valve gain setting for slope control The valve gain setting determines the speed of t...

Page 161: ...On grade 1 Press the Slope Control key then press the Blade slope Set key Enter the slope offset using the pop up keyboard or the up down arrows Figure 3 100 2 Press Survey to quickly lock on grade F...

Page 162: ...n Screen Steer to Polyline available for linework files controls the machine steering it along the selected polyline Grade to Polyline available for linework files with elevation information controls...

Page 163: ...he primary function of the tractor is to propel the truck or paver feeding device to convey and distribute the paving material and to tow the screed The function of the screed is to strike off the mat...

Page 164: ...he tow points the screed is completely free to float up or down Figure 4 2 The screed always seek it s own Planning Angle or angle of attack dependent on the combination of forces acting upon the scre...

Page 165: ...tow arm lengths 83 of the correction is made and 3 tow arm lengths would account for 95 It takes 6 tow arm lengths to achieve 100 of the elevation change Considering that 95 of the change takes place...

Page 166: ...n untrue indication of overall mat depth Check several spots to get an average Figure 4 6 If an elevation change is made wait 3 tow arm lengths for full correction Too much cranking and stabbing cause...

Page 167: ...oint Force P The tow point force P is the resistance to forward travel Figure 4 8 Figure 4 8 Tow Point Force P The P force remains constant if the paver is kept moving at a consistent speed at all tim...

Page 168: ...short of the paver Always allow the paver to pickup trucks on the run 2 Never allow the truck to bump the paver Allowing trucks to bump the paver when backing up can drive the screed into the mat and...

Page 169: ...rial determines how much paving material flows under the screed and influences mat thickness and surface texture The most common factor affecting force M the head of material is incorrectly adjusting...

Page 170: ...ses developed within the mix which in turn affects the resistance of the mix to flow under the screed reaction of material under screed R The key element to bear in mind is that the screed passing ove...

Page 171: ...he contracting agency Adherence to mix design specifications is usually the responsibility of the material supplier Segregation is a material deficiency caused by a separation of the larger aggregate...

Page 172: ...ment in those areas Segregation can also be the result of excessively worn augers Center Streak segregation can be caused by worn Kicker Paddles at the auger chain case or near the outside auger beari...

Page 173: ...imple steps to take to control temperature variations 1 Ensure that haul trucks take the shortest most practical route to the paver Make certain that all trucks take the same route to the paver 2 Make...

Page 174: ...the paving crew climbing on and off the screed also has some affect on the weight of screed force The primary factor affecting this force is changing the width of the screed Figure 4 14 Extendible scr...

Page 175: ...t you have Remember that a mat which appears smooth immediately behind the paver may actually contain areas of considerably varying thickness of material as a result of undulations in the base being p...

Page 176: ...face being paved Automatic grade and slope control systems helps tremendously in controlling mat smoothness but mat quality is also dependent on the following factors Non stop continuous operation of...

Page 177: ...mGPS 3D Paver system The job application and the actual results determines what type of controls should be used that is mmGPS sonic slope or laser For mmGPS setup first set up the PZL 1 laser transmit...

Page 178: ...easting and elevation coordinate The more accurate these coordinates are the tighter the control while paving Use the following checklist for quick setup of the Base Station Select a control point and...

Page 179: ...ialize the transmitter For more information on the Pocket 3D software refer to the Pocket 3D User s Manual and Pocket 3D Reference Manual 1 Locate a control point over which to set up the PZL 1 laser...

Page 180: ...ter Select Channel and Connect Controller 5 In Pocket 3D check that a mmGPS enabled machine configuration is loaded Then tap Setup mmGPS Transmitters to set up from one to four transmitters FC 100 Pre...

Page 181: ...transmitter select a transmitter and tap Delete To calibrate the transmitter see Transmitter Adjustment on page 2 32 Once the Transmitters tab contains a list of transmitters each transmitter must be...

Page 182: ...Control Point Data Equipment Setup Machine Components After setting up the Base Station and PZL 1 transmitter set up the following machine components Attach the PZS MC Sensor to the GPS Vibration Pole...

Page 183: ...ion pole vertically 2 Attach the PZS MC receiver to the pole and position it with the LEDs facing forward Figure 5 4 on page 5 8 Tighten the hand knob 3 Connect the cables to the receiver and then to...

Page 184: ...Getting Started mmGPS 3D Paver Reference Manual 5 8 Figure 5 4 Level the GPS Vibration Pole and Attach the PZS MC Sensor FORWARD LED s Level GPS Vibration Pole...

Page 185: ...thickness Inside 2 enter the horizontal distance from the metal rim of the antenna to the outer edge of the screed Behind 3 enter the horizontal distance from the metal rim of the antenna to the back...

Page 186: ...the machine to maximize signal reception Figure 5 6 1 Attach the radio antenna to the roof of the machine 2 Connect the radio antenna cable When the system has not been used for several days or month...

Page 187: ...ables do not impede machine operation 1 If needed attach the MC 2 5 Receiver Box to a convenient location on the machine 2 Connect the PZS MC Sensor antenna cable to the MAIN GPS port 3 Connect the PZ...

Page 188: ...ing of the day and quick removal at the end of the day 1 Use the hand knob to attach the control box to the machine Figure 5 8 2 Connect the various electrical cables Figure 5 8 Figure 5 8 Attach 9168...

Page 189: ...hine setup Select the Control Point file Topcon Logo File Control Select the Working and or Reference Surface files Topcon Logo File Surfaces Working Topcon Logo File Surfaces Reference As needed sele...

Page 190: ...Control PZL 1 transmitters 2 Tap the channel tab that corresponds to the channel at the transmitter Figure 5 9 3 Enter the following information and press Ok Figure 5 9 Select the serial number of the...

Page 191: ...ne also needs to be calibrated The sensor is attached to moving parts that wear at different rates In order for the system to work correctly it has to be told what changes have occurred on the machine...

Page 192: ...e offsets simply determines the electrical requirement valve gain determines the speed of the cylinder The system requires four valve offsets which must be individually calibrated upon initial setup o...

Page 193: ...the currently active offset Figure 5 11 Begin Valve Offset 4 Slowly turn the Grade Adjustment Knob clockwise until the screed just begins moving Figure 5 12 on page 5 18 Turning clockwise increases t...

Page 194: ...on on the principles of GPS localization and entering GPS localization into the Control Box Principles of GPS Localization The GPS system is capable of precise positioning but the positions it compute...

Page 195: ...points are needed to calculate a precise mathematical conversion formula for converting all global GPS coordinates generated in the MC 2 5 Receiver Box to local NEZ coordinates for a particular projec...

Page 196: ...beginning each project This control point file contains the formula necessary for the mathematical conversion between global GPS coordinates and NEZ coordinates The control point file can be localize...

Page 197: ...points dialog box displays This control point file should already have local site coordinates from the selected control point file Figure 5 14 on page 5 22 Figure 5 13 Control Point Files Dialog Box...

Page 198: ...oints When finished check the horizontal H Error and vertical V Error values listed on the Control points dialog box They should be within acceptable tolerances Figure 5 15 Figure 5 15 Control Point F...

Page 199: ...e flexibility and multiple user capabilities of GPS into one complete jobsite solution Figure 5 16 The PZL 1 laser transmitter emits a unique laser beam that provides a working range up to 2000ft 600m...

Page 200: ...ion error Laser movement from blowing wind Atmospheric conditions 2 Keep the laser transmitter as low as possible Keeping the laser transmitter low where you can reach it will make setup and occasiona...

Page 201: ...transmitter in the center of the project to maximize the area you can pave and minimize the distance from the laser Figure 5 18 Figure 5 18 Laser Transmitter Placement Larger Project For particularly...

Page 202: ...ter When using multiple transmitters place each transmitter so that its beam will partially intersect the beam of its neighbor transmitter Figure 5 19 The PZL 1 laser transmitters can be placed on eit...

Page 203: ...the two point cylinder on the slope side will raise or lower until the slope sensor measures the new slope Figure 5 21 on page 5 28 The slope may be changed manually with the grade adjustment knobs if...

Page 204: ...Getting Started mmGPS 3D Paver Reference Manual 5 28 Figure 5 21 9168 Control Box Directing Where the Slope Sensor Paves 2 5 S l o p e...

Page 205: ...Tracker Knowing the speed of sound the Tracker accurately calculates the exact distance to the grade reference Figure 5 22 When the Tracker is on grade the cutting drum is at the desired depth If the...

Page 206: ...for the jobsite The laser receiver will control the screed to lay a mat parallel to the laser beam reference When the laser beam is in the center of the receiver it indicates an on grade signal Figur...

Page 207: ...N 7010 0781 5 31 Figure 5 24 Laser Control Above Grade As the screed is lowered the beam of light hits the laser receiver above the center a raise signal is indicated Figure 5 25 Figure 5 25 Laser Co...

Page 208: ...Getting Started mmGPS 3D Paver Reference Manual Notes 5 32...

Page 209: ...See Chapter 3 for paving with mmGPS Using Sonic Control at the Jobsite If using a Sonic Tracker II at the jobsite first attach the Sonic Tracker then set up the control box When setting up a standard...

Page 210: ...far from the reference may cause inaccurate temperature compensation Temperature and atmospheric conditions affect the speed of sound In paving applications the air temperature can change rapidly and...

Page 211: ...t the L Bar and Tracker plumb Figure 6 3 on page 6 4 5 Loop the coil cable through the U hangers or make one wrap of the coil cord around the L Bar to act as a strain relief for the Tracker s connecto...

Page 212: ...the L Bar so the Tracker is over the stringline Figure 6 4 on page 6 5 When tracking a curb keep the L Bar in close to keep the Tracker over the lip of the curb 8 Raise or lower the Tracker bracket t...

Page 213: ...ntrol applications only the machine configuration file is relevant Other files settings and selections have no affect in this mode The machine configuration file provides vital information about the t...

Page 214: ...2D control mode Figure 6 6 3DMC connects to the 2D components and the Elevation Control key displays a sonic tracker Figure 6 6 2D Control on the Plan View 4 Press Topcon Logo Control Machine setup 5...

Page 215: ...e Control key are relevant to 2D control applications Other files settings and selections have no affect in this mode Creating a 2D Machine Configuration File 1 Press Topcon Logo Control Machine setup...

Page 216: ...h to save the file 5 Select the machine configuration file on the Machine files dialog box and press Ok to set this as the machine for the job NOTE Other machine configuration measurements and setting...

Page 217: ...ransducer are clean and free of debris If the filter foam is clogged with dirt replace it see Sonic Tracker II Transducer Cleaning on page 6 9 If the transducer appears to be covered with debris affec...

Page 218: ...cer Replacement If the ability of the Sonic Tracker II to see a sonic stringline or other reference continues to be impaired the transducer may be damaged and needs replaced 1 Remove and discard the F...

Page 219: ...ep the four supplied in the kit for replacements in the event one or more are lost Figure 6 10 Remove Screws Retaining Ring and O ring 3 Gently pull out the transducer and use a SMALL pair of dikes to...

Page 220: ...onnectors 4 Place the wire connectors of the new transducer firmly on their tabs the gray wire connector is placed on the elevated tab Place the Ty Wrap in the slot next to the elevated gray wire tab...

Page 221: ...d seat the transducer into place the two wire tabs have to sit down into the extra deep area of the recess Place the new O ring around the transducer and seat firmly between the transducer and the Son...

Page 222: ...only lines up with the mounting holes one way Figure 6 14 on page 6 15 7 Start the mounting screws into the holes and tighten each until firm Figure 6 14 on page 6 15 DO NOT OVER TIGHTEN Use a cross...

Page 223: ...14 Replace and Tighten Mounting Screws 8 Ensure the metallic surface inside the transducer has no visible wrinkles If distortion is evident repeat step 5 on page 6 13 to step 8 Place a new filter foa...

Page 224: ...he machine is properly setup cross slope is calibrated and trackers are set in the correct position See Chapter 3 for details 2 Position right tracker over lip of gutter and left tracker past the cent...

Page 225: ...f the gutter and place the right tracker over the new mat Figure 6 18 Figure 6 18 Paving Other Side of Road 9 Survey the control box on grade and set the displays to read the depth of asphalt to be la...

Page 226: ...side of the street Even though the curb was poured out of tolerance it may have passed inspection and the asphalt needs to match the curb and gutter If the curbs are at different elevations it is imp...

Page 227: ...side for the cross slope you want and begin paving Figure 6 22 Figure 6 22 Paving Uneven Curbs with Slope Control To keep the centerline in the middle of the road the second pass has to be set up wit...

Page 228: ...se the detector and a folding rule to take a reading on the other curb Figure 6 24 Spot check every 25 50 feet by moving the laser Figure 6 24 Checking Curb Elevations Paving Streets Through Intersect...

Page 229: ...ns 2 Just before the right tracker reaches the end of the curb switch the A M Knob into manual mode 3 Without stopping continue paving until the right tracker is on the base material of the intersecti...

Page 230: ...ind after surveying that for the tracker on the curb the number has changed slightly from the curb on the other side of the intersection This is due to the different depth of the base below the lip of...

Page 231: ...t reference gives you complete control through the intersection and ensures that you tie in perfectly to both curbs TIP If the intersecting road has a crown hike the stringline up in the middle of the...

Page 232: ...oes change then a combination of slope and tracker should be used Figure 6 29 Figure 6 29 Paving Intersections with Cross Slopes 1 Switch the A M Knob into manual mode just before the slope of the int...

Page 233: ...through the intersection with the sonic tracker in automatic Figure 6 31 Figure 6 31 Paving Through Intersection 5 Upon reaching the end of the intersection Figure 6 31 switch the A M Knob into manual...

Page 234: ...at the number displayed is not the same as the cross slope you want This occurs if the surface being paved is not also at the slope you want To get back to the correct slope continue paving in automat...

Page 235: ...ng and see the following sections Check that the various components radio Receiver Box control box Base Station receiver Base Transmitter and so forth have power and are powered up Check that all cabl...

Page 236: ...wer cable is incorrectly connected or damaged Check that the power cable is correctly connected to the battery RED to positive and BLACK to negative and that the battery is charged Check that the RED...

Page 237: ...nnected to the COM port on the computer and Port A on the Legacy E If still no connection try to reset the computer and repeat Problem Pocket 3D is waiting for satellites Causes Solutions The cable is...

Page 238: ...new cable The radio does not have a TX LED Some radios may not have a TX Transmit LED so the radio may in fact be functioning The radio has a TX LED but it is not yet flashing All radio types specific...

Page 239: ...eaded at the antenna and is connected to the intermediate cable installed on the machine Check the connection at the GPS antenna port on the MC 2 5 Receiver Box If the cable is damaged contact your de...

Page 240: ...too low incorrectly placed or too far away If the yellow LED flashes when near the Base Station but not when farther away check that the Rover radio antenna mast is mounted vertically at the highest...

Page 241: ...or meters it is likely that a typographical error has occurred If coordinates are manually entered check that longitudes are correctly prefixed with a minus sign if working in the western hemisphere e...

Page 242: ...S measurement Once a problematic Control Point is discovered try to re measure the point again to see any improvement If it is still suspect and affects the acceptable tolerance the horizontal and or...

Page 243: ...DC and is negative conductive A socket positive 12 to 24 VDC E socket Ground Check that the power cable is connected to the correct port Connectors on page 3 8 and see that the ends are securely faste...

Page 244: ...ced when the control box gets over heated with high temperature around the cab as well as when the ambient light becomes dim The backlight also reduces when the ambient light becomes dim Problem Scree...

Page 245: ...n See GPS Localization on page 5 18 for detailed instructions Problem Loading or Building message Causes Solutions The program in the control box is in the middle of loading files or making graphics I...

Page 246: ...n Control key displays Waiting for radio link Causes Solutions Radio transmission radio antenna lights status on the Legacy E receiver and or power may have a problem Check that the Base Station is wo...

Page 247: ...f this is the very first time for operation this message may persist for several minutes while the Legacy E or Hiper Lite obtains a new almanac Problem Elevation Control key displays Out of design are...

Page 248: ...third from the top to the Junction Box and from the Junction Box to the slope sensor Problem Elevation Control key displays ELEV sensor not connected Causes Solutions 2D Control sensor is not properl...

Page 249: ...miliar with the machine manufacturer s operating instructions including safety information before installing or using your Topcon equipment 2 Use extreme caution on the jobsite Working around heavy co...

Page 250: ...n the carrying case 11 Keep the carrying case dry at all times WARNING Relieve all pressure in the hydraulic lines before disconnecting or removing any lines fittings or related components If injury d...

Page 251: ...modems interfering with voice users The issue finally culminated with the FCC refusing to grant licenses until something was done to ensure that surveyors did not interfere with voice users The solut...

Page 252: ...Safety Information mmGPS 3D Paver Reference Manual Notes A 4...

Page 253: ...rol box Table B 1 9168 Control Box Specifications Housing Cast aluminum Weight 11 75 lb 5 3 kg Display Color LEDs 6 1 4 diagonal sunlight viewable 640 x 480 enhanced color 1300 nit Touch screen Three...

Page 254: ...x Dimensions USB Port One port for keyboard or mouse hookup Connectors Four connectors for power valves RS485 RS232 Speaker For the tones beeps and chimes of audible alerts Computer Board 300 MHz proc...

Page 255: ...0 VDC Supply Current 100 mA typical operating current Emissions Applicable regulation EN55022 1994 30 230MHz 40dB mV m Max at 10m 230 1000MHz 47dB mV m Max at 10m Immunity Applicable regulation EN5008...

Page 256: ...ss Table B 3 lists specification details for the Simple Auto Manual Knob Table B 3 Simple Auto Manual Knob Specifications Details Profile Epoxy Switches One for switching between Auto and Manual contr...

Page 257: ...t Four high power bottom mounted magnets keep receiver in place on machine The receiver also features compliance with CMR and RTCM industry standards and has optional advanced multipath mitigation and...

Page 258: ...pectrum Radio Frequency Band UHF 450 to 470 MHz Spread Spectrum 915 Channels 14 for Pacific Crest PDL 6 for TeleDesign TS4000 Channel Switching Manual for Pacific Crest PDL Clear channel scan for Tele...

Page 259: ...receiver to the control box Table B 5 lists specification details for the PZS MC Sensor Figure B 5 shows the dimensions of the PZS MC Sensor Figure B 5 PZS MC Sensor Dimensions Table B 5 PZS MC Senso...

Page 260: ...or low temperature bushings Table B 6 lists specification details for the GPS Vibration Pole Figure B 6 shows the dimensions of the GPS Vibration Pole Figure B 6 GPS Vibration Pole Dimensions Table B...

Page 261: ...orced for rough applications Table B 7 lists specification details for the Trackerjack Vibration Pole Figure B 7 shows the dimensions of the Trackerjack Vibration Pole Figure B 7 Trackerjack Vibration...

Page 262: ...or attachment to the Trackerjack Table B 8 lists specification details for the Laser Tracker Table B 8 Laser Tracker Specifications Housing Base cast aluminum Body polycarbonate Detector Height 5 1 2...

Page 263: ...Laser Tracker P N 7010 0781 B 11 Figure B 8 shows the dimensions of the Laser Tracker Figure B 8 Laser Tracker Dimensions...

Page 264: ...pole installation Table B 9 lists specification details for the Trackerjack Figure B 9 shows the dimensions of the Trackerjack Figure B 9 Trackerjack Dimensions Table B 9 Trackerjack Specifications En...

Page 265: ...ing grade Table B 10 lists specification details for the Sonic Tracker II Table B 10 Sonic Tracker II Specifications Housing Cast aluminum Epoxy sealed electronics Connector 1 for power and communicat...

Page 266: ...Specifications mmGPS 3D Paver Reference Manual B 14 Figure B 10 shows the dimensions of the Sonic Tracker II Figure B 10 Sonic Tracker II Dimensions...

Page 267: ...even meteorological conditions play a major role in the possible range of RTK communications If needed use a scanner to find clear channels 2 The system s range increases by adjusting the Base statio...

Page 268: ...energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a part...

Page 269: ...this device must accept any interference including interference that may cause an unwanted operation of the device 2 To reduce potential radio interference to other users the antenna type and its gain...

Page 270: ...d as household waste By ensuring this product is disposed of correctly you help to prevent potential negative consequences for the environment and human health which could otherwise be caused by inapp...

Page 271: ...ir damage to the product resulting from an accident disaster misuses abuse or modification of the product Warranty service may be obtained from an authorized TPS warranty service dealer If this produc...

Page 272: ...tance can be provided by contacting your local TOPCON dealer or by calling the Corporate Service Center Phone 800 443 4567 8 a m to 5 p m Pacific Time Monday through Friday FAX 925 460 1329 Travel cha...

Page 273: ...ads paving material evenly in front of the screed Auger Shadows The dark and light areas along the length of a mat surface caused by the compaction of materials having different densities and textures...

Page 274: ...r as it gets further from the Tracker Conveyor The assembly used to move paving material from the hopper to the auger Cross Slope The angle of slope required to produce a selected surface slope Cross...

Page 275: ...H Head of Material The volume of paving material directly in front of and across the entire length of the screed Hopper The area at the front of the paving machine which receives the paving material...

Page 276: ...smooths and compacts the paving material into a semi finished mat Slope The incline of a paving surface perpendicular to the direction of travel expressed by stating the rise or fall of a percentage...

Page 277: ...ed to the Tractor unit Transverse Beam A steel bar connected to the side arms of a screed for mounting the Slope Sensor Temperature Bail A wire frame added to the Tracker that acts as a fixed target t...

Page 278: ...Glossary mmGPS 3D Paver Reference Manual Notes E 6...

Page 279: ...ontrol box compact flash card slot 3 6 control box front panel 3 2 9168 control box features 3 1 A A and B point measurements 3 32 About 3DMC 3 86 Adjust slope 5 15 Alignment files and grading 3 51 di...

Page 280: ...34 Copy files 3 10 Creating a 2D Machine Configuration File 6 7 Creating a flat plane surface 3 28 Creating a Linework File 2 27 Creating a Machine Configuration 3 47 Configuration name 3 47 Location...

Page 281: ...ask angle 3 84 receiver ID 3 84 satellites 3 84 Grade adjustment knob operation 3 4 Grade indicator 3 67 3 69 3 75 and elevation reference 3 74 and offset change 3 73 change 3 73 change extents 3 75 c...

Page 282: ...11 normal mode 1 12 Measure cutting edge 5 15 points for plane surface 3 30 3 32 3 34 sensor on blade 3 47 Menus 3 12 3 14 Control 3 13 File 3 13 pop up 3 92 Tools 3 13 Mix characteristics gradation 4...

Page 283: ...ctive C 4 Resection function of 2 28 measurement parameters 2 29 performing 2 28 Reset receiver 3 84 Right window 3 68 See also Views S Satellites 3 85 Satellites GPS 3 84 Screed and angle of attack 4...

Page 284: ...1 T Teledesign radio 1 10 Test 1 12 EIM 1 12 Tools menu 3 13 Topcon logo 3 12 Topo survey display points 3 43 Topographic survey 3 59 3 61 stop 3 61 Touch screen display 3 5 Tow point 4 2 force P 4 5...

Page 285: ...Index P N 7010 0781 Index definition 3 23 display options 3 25...

Page 286: ...mmGPS Paver 3D Reference Manual Notes Index...

Page 287: ......

Page 288: ...400 National Drive Livermore CA 94550 800 443 4567 www topconpositioning com ISO 9001 2000 FM 68448 mmGPS 3D Paver Reference Manual P N 7010 0781 Rev A 6 07 20 2007 Topcon Corporation All rights reser...

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