Terex Evoquip Bison 120, Operation Manual

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Table of Content
Operations Manual
Bison 120
20-07-2018
Page 4
Revision 2.0
9 Maintenance ............................................................................................... 9-3
9.2 General Information ........................................................................................9-4
(1) Diesel Engine ............................................................................................9-5
(2) Crusher ......................................................................................................9-5
(3) Vibrating Drawer ........................................................................................9-5
(4) Extraction Belt............................................................................................9-5
9.3 Maintenance Schedule ...................................................................................9-6
9.4 Greasing Schedule .........................................................................................9-7
9.5 Lubricants, Oils, and Fluids ..........................................................................9-11
(1) Lubrication, Quantities, and Levels .........................................................9-11
(2) Machine Grease Lubrication ....................................................................9-12
(a) Standard Viscosity Option ...................................................................9-12
9.6 Hydraulic Maintenance .................................................................................9-13
(1) Hydraulic System Overview .....................................................................9-14
(a) Hydraulic Fluids ..................................................................................9-14
(b) Oil Tank, Pipes & Fittings ....................................................................9-15
(2) Filtration ...................................................................................................9-15
(a) Crusher Pump Oil Filter ......................................................................9-15
(b) Load Sensing Pump Oil Filter .............................................................9-16
(c) Tank Oil Filter ......................................................................................9-16
(3) Changing Hydraulic Filters & Oil ..............................................................9-17
(a) Changing Crusher Pump Filter ...........................................................9-17
(b) Changing Load Sensing Pump Filter ..................................................9-18
(c) Changing The Oil Tank Filter ...............................................................9-20
(d) Changing Hydraulic Oil .......................................................................9-21
9.7 Conveyor Maintenance ................................................................................9-23
(1) Clean and Check the Conveyor Belts ......................................................9-23
(2) Belt Tracking ............................................................................................9-24
(3) Belt Adjustment on Extraction Belt ..........................................................9-25
(a) Belt Tracking Extraction Belt ...............................................................9-25
(b) Belt Tensioning on Discharge Conveyor .............................................9-26
9.8 Vibrating Drawer and Hopper Maintenance .................................................9-27
(1) Changing Vibrating Drawer Grids ............................................................9-27
(2) Adjusting Vibrator Mass Position .............................................................9-29
9.9 Engine Maintenance.....................................................................................9-31
(1) Engine Overview .....................................................................................9-32
(2) Changing Engine Filters and Oil ..............................................................9-33
(a) Changing the Engine Oil Filter ............................................................9-33
(b) Changing the Engine Oil Filter (Tier 4 Engine) ...................................9-34
(c) Checking Engine Oil ...........................................................................9-35
(d) Changing Engine Oil ...........................................................................9-36
(e) Changing the Air Cleaner Elements ....................................................9-39
(3) Cooling System Maintenance ..................................................................9-40
(a) Checking Engine Coolant Level ..........................................................9-40
(b) Changing Coolant ...............................................................................9-41
(c) Changing Coolant (Tier 4 Engine) .......................................................9-42