Team SILK AX14-60, Instruction Manual

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AX14-60 Flange Facing Machine
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CONTENTS
SECTION 1 TECHNICAL DESCRIPTION ........................................................................... 7
1.1 Introduction ...................................................................................................... 7
1.2 Equipment description ..................................................................................... 7
1.2.1 Drive hub assembly ............................................................................... 7
1.2.2 Surfacing arm assembly and toolpost .................................................10
1.2.3 Mounting base assemblies ..................................................................11
1.2.4 Optional accessories ...........................................................................13
SECTION 2 SPECIFICATIONS .........................................................................................14
SECTION 3 SAFETY INFORMATION ..............................................................................17
3.1 Warnings and cautions ..................................................................................17
SECTION 4 CONTROLS AND BASIC OPERATION .......................................................20
4.1 Location and function of the controls.............................................................20
4.1.1 Machine controls .................................................................................20
4.1.2 Filter/lubricator pack controls ..............................................................22
4.2 Basic operation of the equipment ..................................................................23
4.3 Lifting and slinging arrangements .................................................................23
SECTION 5 SITE OPERATION .........................................................................................24
5.1 Warnings and cautions ..................................................................................24
5.2 Setting up the equipment ..............................................................................25
5.2.1 Unpacking the machine .......................................................................25
5.2.2 Mounting base installation ...................................................................27
5.2.3 Centralising the base within the bore ..................................................29
5.2.4 Levelling the base within the bore .......................................................30
5.2.5 Machine installation .............................................................................30
5.2.6 Fitting the surfacing arm ......................................................................32
5.2.7 Balancing the machine (vertical use) ..................................................34
5.2.8 Setting up the tool ...............................................................................36
5.3 Using the equipment......................................................................................38
5.3.1 Connection to Air Supply .....................................................................38
5.3.2 Starting the machine - Facing and Grooving ......................................39
5.4 Removing the equipment ..............................................................................40
5.5 Storing the equipment ...................................................................................40
SECTION 6 FAULT DIAGNOSIS ......................................................................................41
6.1 Introduction ....................................................................................................41
6.2 Fault diagnosis chart .....................................................................................41
SECTION 7 MAINTENANCE INSTRUCTIONS ................................................................43
7.1 Introduction ....................................................................................................43
7.2 Periodic maintenance ....................................................................................43
7.3 Recommended lubricants ..............................................................................44
7.4 Removal and refit procedures .......................................................................45
7.4.1 Drive motor removal ............................................................................45
7.4.2 Surfacing arm removal ........................................................................45
7.4.3 Removal of gearbox ............................................................................46
7.4.4 Replacement of shear pins .................................................................46
7.4.5 Toolpost ...............................................................................................48