Table of Contents 3- i
Section 3
CONTENTS
Driveline / Axle
Precautions.................................................3-1
Precautions............................................................. 3-1
Precautions for Driveline / Axle............................. 3-1
Drive Chain / Drive Train / Drive Shaft... 3A-1
Diagnostic Information and Procedures............3A-1
Drive Chain and Sprocket Symptom
Diagnosis ..........................................................3A-1
Repair Instructions ..............................................3A-2
Secondary Gear Components ............................3A-2
Secondary Gear Construction.............................3A-3
Secondary Driven Gear Assembly Removal
and Installation..................................................3A-3
Secondary Driven Gear Disassembly and
Assembly ..........................................................3A-5
Secondary Driven Gear Related Parts
Inspection..........................................................3A-8
Secondary Gear Shim Inspection and
Adjustment ........................................................3A-9
Final Bevel Gear Components ..........................3A-11
Final Gear Construction ....................................3A-12
Final Gear Assembly Removal and
Installation.......................................................3A-12
Final Gear Disassembly and Assembly ............3A-14
Final Gear Parts Inspection...............................3A-21
Universal Joint Removal and Installation ..........3A-21
Universal Joint Inspection .................................3A-22
Rear Wheel Dumper Removal and Installation ..3A-22
Wheel Dumper Inspection.................................3A-23
Final Gear Shim Inspection and Adjustment.....3A-24
Specifications.....................................................3A-28
Service Data......................................................3A-28
Tightening Torque Specifications......................3A-28
Special Tools and Equipment ...........................3A-29
Recommended Service Material .......................3A-29
Special Tool ......................................................3A-29
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...