3A-20 Drive Chain / Drive Train / Drive Shaft:
• Tighten the nut to the specified torque with the special
tool.
CAUTION
!
Use a new nut.
Tightening torque
Final drive gear coupling nut (d): 100 N·m (10.0
kgf-m, 72.5 lbf-ft)
Special tool
(H): 09924–62430 (Long socket (22 mm))
(I): 09924–64510 (Final driving gear coupling
holder)
• Lock the final drive bevel gear coupling nut with a
center punch.
• Apply 5 – 7 cm
3
Lithium Base Molybdenum grease
(NLGI#2) to the propeller shaft splines and final drive
bevel gear coupling.
• Install the spring (15) and propeller shaft (16).
: Moly paste 99000–25140 (SUZUKI MOLY
PASTE or equivalent)
• Install the snap ring (17).
• After installing the propeller shaft with a new snap
ring, make sure that the propeller shaft turns smoothly
without any hitch or bearing noise.
Special tool
: 09900–06108 (Snap ring pliers)
• Apply grease to the lip of the dust seal.
CAUTION
!
Use a new dust seal to prevent oil leakage.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the dust seal with the special tools.
Special tool
(J): 09940–51410 (Bearing installer)
(K): 09925–18011 (Steering bearing installer)
(I)
(H)
(d)
I822H1310080-03
15
16
I940H1310059-01
17
I822H1310082-03
I822H1310083-02
(J)
(K)
I822H1310084-02
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...