Manual Transmission: 5B-11
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
NOTE
Align the gear position switch pin “A” with
the gearshift cam hole “B”.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Tighten the gear position switch bolts (1) to the
specified torque.
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.5 lbf-ft)
• Route the gear position switch lead wire. Refer to
“Wiring Harness Routing Diagram in Section 9A
(Page 9A-5)”.
• Install the clutch cover. Refer to “Clutch Installation in
Gearshift Lever Construction
B940H25206009
Gearshift Lever Removal and Installation
B940H25206010
Removal
1) Remove the frame lower cover and secondary gear
case cover. Refer to “Exterior Parts Removal and
Installation in Section 9D (Page 9D-5)”.
2) Disengage the gearshift link arm by removing the
bolt.
NOTE
Mark the gearshift shaft head at which the
gearshift link arm slit set for correct
reinstallation.
“A”
“B”
I940H1520024-01
(a)
1
I940H1520025-01
1. Gearshift lever
“A”: Footrest top surface
2. Gearshift link arm
“a”: 95 – 105 mm (3.7 – 4.1 in)
3. Gearshift link rod
: 50 N
⋅
m (5.0 kgf-m, 36.0 lbf-ft)
4. Gearshift lever bolt
: Apply grease.
5. Footrest
5
3
2
1
(a)
4
“A”
“ a ”
I940H1520042-03
I940H1520043-01
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...