Table of Contents 9- i
Section 9
CONTENTS
Body and Accessories
Precautions.................................................9-1
Precautions............................................................. 9-1
Precautions for Electrical System ......................... 9-1
Component Location ............................................. 9-1
Electrical Components Location ........................... 9-1
Wiring Systems........................................ 9A-1
Schematic and Routing Diagram........................9A-1
Wiring Diagram ...................................................9A-1
Wiring Harness Routing Diagram........................9A-5
Specifications.......................................................9A-7
Service Data .......................................................9A-7
Lighting Systems..................................... 9B-1
Repair Instructions ..............................................9B-1
Front Lighting System Construction....................9B-1
Headlight Components .......................................9B-2
Headlight Removal and Installation ....................9B-2
Headlight Bulb Replacement ..............................9B-3
Headlight Beam Adjustment ...............................9B-4
Headlight Relay Inspection .................................9B-4
Rear Lighting System Construction.....................9B-5
Rear Combination Light Removal and
Installation.........................................................9B-5
License Plate Light Components ........................9B-6
License Plate Light Removal and Installation .....9B-6
License Plate Light Bulb Replacement ...............9B-7
Turn Signal Light Components ...........................9B-8
Front Turn Signal Light Removal and
Installation.........................................................9B-8
Rear Turn Signal Light Removal and
Installation.........................................................9B-9
Turn Signal Light Bulb Replacement ..................9B-9
Turn Signal / Side-stand Relay Inspection........9B-10
Turn Signal / Side-stand Relay Removal and
Installation.......................................................9B-10
Hazard Switch Inspection .................................9B-10
Turn Signal Switch Inspection...........................9B-10
Passing Light Switch Inspection .......................9B-11
Dimmer Switch Inspection.................................9B-11
Specifications.....................................................9B-11
Service Data .....................................................9B-11
Tightening Torque Specifications......................9B-12
Special Tools and Equipment ...........................9B-12
Special Tool ......................................................9B-12
Combination Meter / Fuel Meter / Horn.. 9C-1
General Description .............................................9C-1
Combination Meter System Description..............9C-1
Repair Instructions ..............................................9C-2
Combination Meter Components ........................9C-2
Combination Meter Removal and Installation .....9C-2
Combination Meter Disassembly and
Assembly...........................................................9C-3
Combination Meter Inspection ............................9C-4
Pilot Lamp Removal and Installation...................9C-4
Engine Coolant Temperature Indicator Light
Inspection..........................................................9C-5
Engine Coolant Temperature Removal and
Installation.........................................................9C-5
Fuel Level Indicator Inspection ...........................9C-6
Fuel Level Indicator Switch (Thermistor)
Inspection..........................................................9C-6
Fuel Level Gauge Inspection ..............................9C-7
Speedometer Inspection .....................................9C-7
Speed Sensor Removal and Installation .............9C-7
Speed Sensor Inspection ....................................9C-8
Oil Pressure Indicator Inspection ........................9C-8
Oil Pressure Switch Removal and Installation ....9C-9
Ignition Switch Inspection....................................9C-9
Ignition Switch Removal and Installation.............9C-9
Horn Inspection ...................................................9C-9
Horn Removal and Installation ..........................9C-10
Specifications.....................................................9C-11
Service Data......................................................9C-11
Tightening Torque Specifications......................9C-11
Special Tools and Equipment ...........................9C-11
Recommended Service Material .......................9C-11
Special Tool ......................................................9C-11
Exterior Parts ........................................... 9D-1
Schematic and Routing Diagram........................9D-1
Seat Lock Cable Routing Diagram......................9D-1
Repair Instructions ..............................................9D-2
Exterior Parts Construction .................................9D-2
Frame Head Cover Cushion Construction ..........9D-3
Rear Fender Construction...................................9D-4
Exterior Parts Removal and Installation ..............9D-5
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...