Engine Mechanical: 1D-78
2) Measure the crankshaft journal O.D. with the special
tool.
Special tool
(A): 09900–20203 (Micrometer (1/100 mm,
50 – 75 mm))
Crankshaft journal O.D.
Standard: 54.985 – 55.000 mm (2.1648 – 2.1654
in)
3) If each crankshaft journal O.D. is not within the
standard range, replace the crankshaft with a new
one.
4) Measure the crankshaft journal bearing I.D. with the
special tool.
Special tool
(B): 09900–20530 (Cylinder gauge set)
NOTE
Check the each crankcase journal I.D. code
mark “A”.
Crankshaft journal oil clearance
Standard: 0.002 – 0.029 mm (0.00008 – 0.00114 in)
5) If each crankshaft journal oil clearance is not within
the standard range, replace crankshaft journal
bearings with new ones.
CAUTION
!
Bearing must be replaced as a seat.
Selection
Select the specified bearings from the crankcase bore
I.D. code.
Bearing selection table
Crankshaft Bearing Replacement
B940H21406039
Use the special tool to replace the crankshaft journal
bearings. The replacement procedure is as follows:
Special tool
(A): 09913–60250 (Journal bearing remover/
installer)
• Set the special tool as shown to remove the
crankshaft journal bearings.
NOTE
Remove the crankshaft journal bearings in
only one direction, from inside to outside of
each crankcase half.
(A)
I940H1140271-01
(B)
I940H1140272-01
“A”
“A”
I940H1140273-01
I.D.
code
“A”
Bearing thickness
Color “B”
A
1.996 – 1.999 mm
(0.0786 – 0.0787 in)
Green (12229 – 40H00
– 0A0)
B
1.999 – 2.002 mm
(0.0787 – 0.0788 in)
Black (12229 – 40H00
– 0B0)
C
2.002 – 2.005 mm
(0.0788 – 0.0789 in)
Blown (12229 – 40H00
– 0C0)
“B”: Color code
“B”
I940H1140274-01
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...