Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions.................................................1-1
Precautions............................................................. 1-1
Precautions for Engine.......................................... 1-1
Engine General Information and
Diagnosis ................................................. 1A-1
General Description.............................................1A-1
Injection Timing Description................................1A-1
Self-Diagnosis Function ......................................1A-2
Schematic and Routing Diagram........................1A-4
FI System Wiring Diagram ..................................1A-4
Terminal Alignment of ECM Coupler...................1A-5
Component Location ...........................................1A-6
FI System Parts Location....................................1A-6
Diagnostic Information and Procedures............1A-7
Engine Symptom Diagnosis................................1A-7
Self-Diagnostic Procedures ..............................1A-11
Use of SDS Diagnosis Reset Procedures.........1A-13
Show Data When Trouble (Displaying Data at
the Time of DTC) ............................................1A-14
SDS Check .......................................................1A-16
DTC Table.........................................................1A-20
Fail-Safe Function Table...................................1A-21
FI System Troubleshooting ...............................1A-22
Malfunction Code and Defective Condition
Table ...............................................................1A-23
DTC “C12” (P0335): CKP Sensor Circuit
Malfunction......................................................1A-26
DTC “C13” (P1750) or “C17” (P0105): IAP
Sensor Circuit Malfunction ..............................1A-29
DTC “C14” (P0120-H/L): TP Sensor Circuit
Malfunction......................................................1A-33
DTC “C15” (P0115-H/L): ECT Sensor Circuit
Malfunction......................................................1A-41
DTC “C21” (P0110-H/L): IAT Sensor Circuit
Malfunction......................................................1A-46
DTC “C23” (P1651-H/L): TO Sensor Circuit
Malfunction......................................................1A-51
DTC “C24” (P0351), “C25” (P0352): Ignition
System Malfunction.........................................1A-58
DTC “C28” (P1655): Secondary Throttle
Valve Actuator (STVA) Malfunction ................1A-58
DTC “C29” (P1654-H/L): Secondary Throttle
Position Sensor (STPS) Circuit Malfunction ...1A-62
DTC “C31” (P0705): GP Switch Circuit
Malfunction......................................................1A-69
DTC “C32” (P0201), “C33” (P0202): Fuel
Injector Circuit Malfunction..............................1A-71
DTC “C40” (P0505 / P0506 / P0507): ISC
Valve Circuit Malfunction.................................1A-74
DTC “C41” (P0230): FP Relay Circuit
Malfunction......................................................1A-78
DTC “C42” (P1650): IG Switch Circuit
Malfunction......................................................1A-79
DTC “C44” (P0130/P0135): HO2 Sensor
(HO2S) Circuit Malfunction (For E-02, 19,
24, 33).............................................................1A-80
DTC “C49” (P1656): PAIR Solenoid Valve
Circuit Malfunction...........................................1A-86
DTC “C60” (P0480): Cooling Fan Relay
Circuit Malfunction...........................................1A-90
DTC “C62” (P0443): EVAP System Purge
Control Solenoid Valve Circuit Malfunction
(For E-33)........................................................1A-93
Specifications.....................................................1A-96
Service Data......................................................1A-96
Special Tools and Equipment ...........................1A-97
Special Tool ......................................................1A-97
Emission Control Devices ...................... 1B-1
Precautions...........................................................1B-1
Precautions for Emission Control Devices ..........1B-1
General Description .............................................1B-1
Fuel Injection System Description.......................1B-1
Crankcase Emission Control System
Description ........................................................1B-2
Exhaust Emission Control System
Description ........................................................1B-3
Noise Emission Control System Description.......1B-4
Evaporative Emission Control System
Diagram (Only for E-33)....................................1B-5
Schematic and Routing Diagram........................1B-6
PAIR System Hose Routing Diagram .................1B-6
EVAP Canister Hose Routing Diagram (Only
for E-33) ............................................................1B-7
Repair Instructions ..............................................1B-8
Heated Oxygen Sensor (HO2S) Removal and
Installation.........................................................1B-8
Heated Oxygen Sensor (HO2S) Inspection ........1B-8
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...