Engine Mechanical: 1D-40
• Apply bond to the cam end caps of the gaskets as
shown in the figure.
: Sealant 99000–31140 (SUZUKI BOND
No.1207B or equivalent)
• Place the cylinder head covers on the cylinder heads.
• Fit new gaskets (1) to each head cover bolts.
CAUTION
!
Use the new gaskets to prevent oil leakage.
• Apply engine oil to both sides of the gaskets.
• Tighten the cylinder head cover bolts in ascending
order of numbers to the specified torque.
Tightening torque
Cylinder head cover bolt: 14 N·m (1.4 kgf-m, 10.0
lbf-ft)
Spark Plug
Install the spark plugs. Refer to “Spark Plug Cap and
Spark Plug Removal and Installation in Section 1H
(Page 1H-4)”.
Thermostat
• Apply engine coolant to the O-ring.
CAUTION
!
Use a new O-ring to prevent engine coolant
leakage.
• Connect the water hoses. Refer to “Water Hose
Routing Diagram in Section 1F (Page 1F-3)”.
Intake Pipe
• When replacing the intake pipes, identify the different
intake pipes according to each I.D. code “A”.
I940H1140119-02
1
I940H1140120-01
I940H1140121-01
I.D. mark
Front (#2)
40H FR for #2 cylinder
Rear (#1)
40H RR for #1 cylinder
I940H1140122-01
“A”
I940H1140123-01
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...