1F-12 Engine Cooling System:
5) Remove the air cleaner box. Refer to “Air Cleaner
Chamber Removal and Installation in Section 1D
(Page 1D-7)”.
6) Remove the water pump outlet pipe (2).
7) Remove the water pump (3).
Installation
Install the water pump in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with the a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the water pump assembly with the slot on the
pump shaft end “A” securely engaged with the flat “B”
on the oil pump shaft.
• Tighten the water pump mounting bolts (1).
• Apply engine coolant to the O-ring.
CAUTION
!
Use a new O-ring to prevent engine coolant
leakage.
• Connect the water hoses securely. Refer to “Water
Hose Routing Diagram (Page 1F-3)”.
• Pour engine oil and coolant. Refer to “Engine Oil and
Filter Replacement in Section 0B (Page 0B-8)” and
“Cooling System Inspection in Section 0B (Page 0B-
11)”.
• Bleed air from the cooling circuit. Refer to “Cooling
System Inspection in Section 0B (Page 0B-11)”.
2
I940H1160023-01
3
I940H1160024-01
“A”
“B”
I940H1160025-01
1
1
I940H1160026-01
I940H1160027-01
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...