5C-13 Clutch:
Clutch Spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch spring free length
Service limit: 36.9 mm (1.45 in)
Clutch Release Bearing
Inspect the clutch release bearing for any abnormality,
especially cracks. When removing the bearing from the
clutch, decide whether it can be reused or if it should be
replaced.
Smooth engagement and disengagement of the clutch
depends on the condition of this bearing.
Push Rod (Right)
Inspect the push rod for wear and damage.
If any defects are found, replace the push rod with a new
one.
Clutch Sleeve Hub / Primary Driven Gear Assembly
Inspect the slot of the clutch sleeve hub and primary
driven gear assembly for damage or wear caused by the
clutch plates. If necessary, replace it with a new one.
CAUTION
!
Do not attempt to disassemble the primary
driven gear assembly. They are
unserviceable.
Primary Drive Gear Removal and Installation
B940H25306010
Removal
1) Remove the clutch component parts (1). Refer to
(A)
I718H1530062-01
I940H1530036-01
I940H1530037-02
I940H1530038-01
1
I822H1530037-01
Summary of Contents for Intruder VZ1500
Page 2: ......
Page 4: ......
Page 14: ...00 9 Precautions ...
Page 62: ...0C 12 Service Data ...
Page 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Page 484: ...4C 10 Rear Brakes ...
Page 522: ...5C 17 Clutch ...
Page 536: ...6B 11 Steering Handlebar ...
Page 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...