Southwestern Industries ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service And Parts List Download Page 5

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TRAK Machine Tools

Southwestern Industries, Inc.

TRAK TMC with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List

4.9

Critical Service Codes that Must Be Performed ..................................................................... 73

5.0

Procedure for Replacements & Maintenance ........................................ 74

5.1

Replacements .................................................................................................................... 74

5.1.1

Servo Drive Replacement ................................................................................................ 74

5.1.2

Programming Panel, Run Panel and Computer Module Replacement .................................. 74

5.1.3

Updating the Pendant and CM Software ........................................................................... 78

5.1.4

Adding Solid State Drive (SSD) Memory Option ................................................................ 78

5.1.5

Cable Routing on Machine ............................................................................................... 81

5.1.6

Electronic Handwheel Option ........................................................................................... 82

5.1.7

Electronic Handwheel and Sensor Replacement ................................................................ 84

5.1.8

Auger Motor, Coolant and Coolant Wash Down Pump Replacements .................................. 86

5.1.9

Servomotor Replacement ................................................................................................ 88

5.2

Maintenance ...................................................................................................................... 93

5.2.1

How to Clean the Touchscreen ........................................................................................ 93

5.2.2

Periodic Maintenance ...................................................................................................... 93

5.3

Laser Calibration ................................................................................................................ 93

5.3.1

Accuracy ........................................................................................................................ 93

5.3.2

Code 123: Calibration ..................................................................................................... 94

5.3.3

Calibration Table ............................................................................................................ 95

6.0

Axis Option ....................................................................................... 96

6.1

Axis Specifications ......................................................................................................... 96

6.2

Mounting the 4

Axis .......................................................................................................... 97

6.3

Installation Checklist of the 4

Axis ..................................................................................... 99

6.4

Service Codes: 4

Axis ..................................................................................................... 100

6.4.1

Code 318: Turn on 4

Axis Option ................................................................................. 100

6.4.2

Code 128: Input Backlash Constant ............................................................................... 100

6.4.3

Code 502: Set Base Tool Offset ..................................................................................... 101

6.4.4

Code 505: A Axis Motor Index ....................................................................................... 101

6.4.5

Code 506: Set 4

Axis Offsets ....................................................................................... 101

6.5

Troubleshooting by Symptom ............................................................................................ 102

6.6

Servomotor Replacement Procedures ................................................................................ 103

6.6.1

Servomotor Replacement Service Codes ......................................................................... 104

6.6.2

Chuck and Adapter Plate Removal and Replacement ....................................................... 104

7.0

Coolant Through Spindle (CTS) Option ............................................... 105

7.1

CTS Sensors and Filter Location ........................................................................................ 106

Summary of Contents for ProtoTRAK RMX CNC

Page 1: ...K TMC7 TRAK TMC10 TRAK TMC12 TRAK TMC14 Covers Previously Branded Models TRAK VMC5 TRAK VMC7 TRAK VMC10 Document P N 31551 Version 082521 2615 Homestead Place Rancho Dominguez CA 90220 5610 USA T 310...

Page 2: ...the information required for the purposes of this guide Southwestern Industries Inc assumes no responsibility for inaccuracies or omission and accepts no liability for damages resulting from the use o...

Page 3: ...ting the TMC 19 2 5 1 Releasing the Head Support Bracket 22 2 6 Leveling Procedure 22 2 6 1 Leveling Pad Specifications 22 2 6 2 Leveling Procedure 24 2 6 3 Adjusting Level for Tram 25 2 7 Shortages I...

Page 4: ...55 3 3 5 System Will Not Boot 55 3 3 6 E Stop Error 56 3 3 7 Overlay Keys Not Responding 57 4 0 Automatic Tool Changer Operation and Service Codes 59 4 1 Tool Changer Operation 59 4 2 Spindle Orienta...

Page 5: ...1 9 Servomotor Replacement 88 5 2 Maintenance 93 5 2 1 How to Clean the Touchscreen 93 5 2 2 Periodic Maintenance 93 5 3 Laser Calibration 93 5 3 1 Accuracy 93 5 3 2 Code 123 Calibration 94 5 3 3 Cal...

Page 6: ...Spindle Oil Circulation With 12K Option 111 8 3 12K Spindle Maximum Spindle Torque HP 113 8 4 12K Maintenance and Adding Oil 114 8 4 1 Oil Type and System Maintenance Intervals 114 8 5 Spindle Warm U...

Page 7: ...212 Milling Machine 1 1 Safety Publications Refer to and study the following publications for assistance in enhancing the safe use of this machine Safety Requirements for Machining Centers and Automat...

Page 8: ...nc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Safety Information Labels Used on The TRAK Milling Machines It is forbidden by OSHA regulations and by law t...

Page 9: ...3 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Safety Information Labels Used on The TRAK Milling Machines...

Page 10: ...4 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Safety Information Labels Used on The TRAK Milling Machines...

Page 11: ...5 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Safety Information Labels Used on The TRAK Milling Machines...

Page 12: ...nc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Safety Information Labels Used on The TRAK Milling Machines It is forbidden by OSHA regulations and by law t...

Page 13: ...y Production Operation 1 000 ipm rapid 8 000 maximum rpm Interlocked door ATC Automatic Tool Changer operation Auto spindle start after tool change Full 3 Axis operation Tool Room Operation 400 ipm ra...

Page 14: ...Stop the machine spindle and ensure that the CNC control is in the stop mode Before changing tools Before changing parts Before you clear away the chips oil or coolant Always use a chip scraper or br...

Page 15: ...sily and become airborne Inspect the sharpness of the edges and the integrity of cutting tools and their holders Use proper length tool for the job 24 Large overhang on cutting tools when not required...

Page 16: ...eries Machining Centers IMPORTANT Read and understand this entire installation section before beginning the TMC installation 2 1 Installation Requirements Before an Authorized Field Service Technician...

Page 17: ...TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List 2 2 Overall Dimensions TMC 5 TMC 5 Front View TMC 5 Left Side Vi...

Page 18: ...12 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List TMC 7 TMC 7 Front View TMC 7 Left Side View...

Page 19: ...13 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List TMC 10 TMC 10 Front View TMC 10 Left Side View...

Page 20: ...14 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List TMC 12 TMC 12 Front View TMC 12 Left Side View...

Page 21: ...15 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List TMC 14 TMC 14 Front View TMC 14 Left Side View...

Page 22: ...IN THESE AREAS It may be necessary to move the table saddle and head left and right up and down when cleaning 3 Clean the way covers as they come shipped with a rust prevention spray on them WD 40 wor...

Page 23: ...and or moved with a forklift with a minimum capacity of 15 000 lbs from the rear of the machine or from either side Make certain that the blades of the forklift are completely through the casting cut...

Page 24: ...4 1 Lifting the TMC Using a Crane If you would like to lift the machine with a crane the following figures show the lifting points Note Brackets that attach to the two column casting and shown in figu...

Page 25: ...ctions to assemble will be found in the kit Optional Equipment 3 Remove the 5 M6x15 SHCS that secure the saddle and table support brackets and remove the brackets See figure 2 5 a 4 Remove the 4 M12x4...

Page 26: ...20 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Figure 2 5b Figure 2 5c...

Page 27: ...21 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Figure 2 5d Figure 2 5e...

Page 28: ...s on 4 Run SERV CODE 505 select EHW select Z axis using 0 01 resolution 5 Slowly rotate Z EHW clockwise to raise Z Axis off head support bracket 6 Remove support 2 6 Leveling Procedure Leveling the TM...

Page 29: ...outhwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Figure 2 6 1b TMC7 and TMC10 Leveling Pad Dimensions Figure 2 6 1c TMC12 and TMC14 L...

Page 30: ...eved by using leveling screws R1 R3 L1 and L3 See figure 2 6 1a Adjusting screws R2 and L2 should be left loose or just snug with the leveling pads and have no pressure at this time A 36 mm wrench is...

Page 31: ...mn and bring in the tram 3 If the tram measurement is not 0008 TIR on the TMC5 adjust the R2 and L2 leveling bolts to adjust the tram within specification This will tend to help adjust any error you h...

Page 32: ...Self coiling air hose P N 26961 1 Air nozzle P N 26960 1 Coolant nozzle and fitting P N 26958 1 10 120 PSI rated hose P N 26959 1 Air and coolant nozzle bracket Figure 2 7a Loose Parts Photo Loose Par...

Page 33: ...3 phase power is present you must use a step down transformer to 208 volt 3 phase Incoming 208 V power connects to the machine through the electrical box located on the back of the column The power c...

Page 34: ...former which takes 480 volts down to 220 volts The transformer comes with multiple taps to allow for up to 3 different input voltages The 3 taps are rated for 480 volts down to 220 volts See figure 2...

Page 35: ...line should have a minimum of inside diameter It is recommended that a water separator or air dryer be installed upstream of the TMC air supply 2 9 1 Air Regulators and Solenoids The TMC consists of 2...

Page 36: ...figure 2 9 1b turns the system air on and off put the collar in the lowered position off before connecting the air supply Push upward to turn on the air Figure 2 9 1a Figure 2 9 1b The 3 air solenoids...

Page 37: ...ure 2 9 1c 2 10 Placing the Coolant System 1 Locate coolant tank beneath the rear of the machine 2 Remove loose ends of coolant hoses from the underside of the TMC enclosure and route them to the pump...

Page 38: ...cabinet Have the customer repair any wiring discrepancies See figure 2 8 1a and 2 8 2a Double check how the machine has been grounded and notify user if it is not done per our recommendations See sec...

Page 39: ...pump and coolant wash pumps per section 5 1 8 9 Re attach the Z motor power and encoder cable if it was disconnected during shipment Make sure to thread the cables on all the way 10 Install the X and...

Page 40: ...e chutes are all the way up as shown Now lower the chutes to confirm they reach the coolant tank and are flush or maybe a little of the way down inside the coolant tank If the chutes do not reach the...

Page 41: ...dle move toward the operator when turning the EHW CW Select the Z axis does the head move up when turning the EHW CW Check that 1 click of the EHW in FAST mode is 0 100 20 Double check the motor index...

Page 42: ...utton Open and close the valves and make sure there are no leaks 30 Is the spindle motor fan running Is it turning in the correct direction Air should be blowing up and away from the motor 31 Close th...

Page 43: ...urement gage if this option was ordered Make sure to align the tool measurement gage per the instructions included with the kit Make sure to attach the SWI logo that comes in the hardware kit to the c...

Page 44: ...Over Oil cylinder and should not require replenishment However if it does fill the oil cup on the front of this cylinder with ISO VG 32 SAE 10W slideway oil 2 Oiler Once every 2 weeks Fill the oiler t...

Page 45: ...90 psi 1500 lbs Tool Holder Type CAT 40 or BT40 ATC Tool Capacity 16 Maximum Tool Weight Including Holder 15 lbs Maximum Tool Diameter 3 14 Carousel Speed 8 sec from station to station Tool Selection...

Page 46: ...in place With optional auger 84 x 129 94 x 129 25 97 x 135 111 x 135 Weight lbs 7260 8360 9900 Shipping Weight lbs 7610 8710 10250 Rapid traverse X Y Z 400 ipm in Tool Room Ops 1000 ipm in Production...

Page 47: ...otor Power peak 8K 22 5 HP Spindle Motor Torque continuous 8K 43 77 ft lbs Spindle Motor Torque peak 8K 65 66 ft lbs Spindle Taper 40 Taper Spindle Speed Range 8K 50 8000 Spindle Motor to Spindle Pull...

Page 48: ...wer 480 volts phase current 480V with transformer 432 528V is acceptable 3P 48A Note Current can be as high as 59 amps with all options ordered CTS 6A 4th axis 3A 12K Spindle Chiller 2A Coolant Pump W...

Page 49: ...machine with electrical cabinet full open 180 156 22 Overall width of machine no auger chute auger motor or chip container 133 86 157 48 Overall width of machine with side doors open and auger chute a...

Page 50: ...vs RPM and horsepower vs RPM for the TMC machines at the spindle Peak torque and horsepower values can only be attained for a short period of time before the spindle drive will fault out to protect t...

Page 51: ...lot of variables that cannot be controlled by the machine manufacturer Each one of the following will have an impact on the above numbers speeds feeds cutter cutter sharpness material setup coolant a...

Page 52: ...on X and Y Absolute zero is the front left corner of the block as viewed from in front of the machine 5 Load the 750 end mill and set Z Absolute 0 at the top of the part and set Z total length offset...

Page 53: ...47 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Figure 2 14...

Page 54: ...gher than what physically is in the system Friction feed forward set too high or low Check the value of code 134 and adjust as required Machine Tool Setup problem Check for any looseness in the setup...

Page 55: ...dure Step by step carefully inspect the Drive Train for any looseness It may be necessary to disassemble and then reassemble the Drive Train 3 1 3 Parts Have Incorrect Dimensions Parts are being machi...

Page 56: ...Service Codes Code 33 Software Identification This is needed if you call SWI Customer Service Possible Cause Check This Poor cable connection Check the cable connections at the motor computer module...

Page 57: ...on where all other positions and offset are derived from This function is to be performed every time the system has been turned on or reset The homing function will cause the tool changer to move to t...

Page 58: ...s USB drive not working Verify USB works on known good PC replace USB drive if it failed Device driver not loaded on control Device driver may not be installed for USB device or be corrupted Run servi...

Page 59: ...are connected Power not getting to programming panel Verify 24 VDC is making it to the programming panel enclosure Remove programming panel rear cover leaving the two screws at the top for easy remova...

Page 60: ...loose Check for working LEDs on run panel if working press keys on programming panel Should hear a beep if not working check two cables backlight and LCD comm cables as shown Failure on programming p...

Page 61: ...ng panel 3 3 5 System Will Not Boot TMC will not boot up TMC has power run panel and programming panel are operational There is text on the screen again a black background A flashlight might help to s...

Page 62: ...r Reset button is turned on If problem persists reboot control and see if message goes away Jumper may have come loose Check removable jumper is in place and connected properly as shown below If conne...

Page 63: ...ed Faulty E Stop switch or wiring Check E Stop switch inside pendant and its cable to circuit board for connections on both ends If hardware problem replace parts otherwise run panel problem Call TRAK...

Page 64: ...ey are call TRAK customer service Likely need programming panel replacement No keys work at all Check 4 ribbon cables shown above and RS232 cable from overlay PCB to motherboard are seated as shown If...

Page 65: ...tart with spindle orientation Spindle orientation is like any other setting regarding the ATC it is a critical one as a crash would be the result of an improper setting Spindle orientation centers the...

Page 66: ...location as shown in figure 4 4 1 During the Homing sequence the carousel will continue to index in the clockwise direction until the home position stud is detected If for some reason the stud is not...

Page 67: ...suggests to detect whether a tool is present in the tool carousel at the tool change position If a tool change was attempted with a tool in the spindle and in the tool change position in the carousel...

Page 68: ...orange Now test the adjustment by commanding the carousel to rotate 1 position to either side of tool change position to verify the sensor sees the tool when it is in tool change position and it does...

Page 69: ...ylinder adjusting screw This switch is triggered only when you are physically loading a tool in and out of the spindle Pressing the green button on the head puts the machine in this state 4 4 7 Tool C...

Page 70: ...of some obstruction or Z axis position error If you were mid tool change when this error occurred then use service code 513 to reset the ATC 131 The ATC timed out moving IN to the tool change location...

Page 71: ...lluminated The blue polyurethane tube supplying air to advance the sliding mechanism toward the spindle became pinched or obstructed An obstruction is preventing movement Close the door or defeat the...

Page 72: ...r falls from the spindle during a tool change The wrong retention knob is being used The pull fingers inside the spindle are damaged or missing Locate and use the proper retention knob Visually inspec...

Page 73: ...tion to the ATC and troubleshoot any spindle encoder related issues 513 Reset ATC Return Auto Tool Changer to initial position pointing to tool 1 530 Serial Numbers Display serial numbers of major TMC...

Page 74: ...inputs Operator Defaults Options Service Codes Code Description Comment 79 Turn On Beeper Turn the beeper on when pressing keys on either of the front panels 328 EPA On Off Enables Disable EPA sectio...

Page 75: ...pact flash card fails then you will not have the ability to save the configuration file and the machine will need to be re setup when the computer or compact flash drive is replaced 4 8 1 4 Code 316 U...

Page 76: ...efault to off when entering this service code but will always turn back on after exiting 2 In order to find the index angle you manually select the desired axis and then carefully move it using the ha...

Page 77: ...O will display counts unaffected from calibration compensation 4 8 3 4 CODE 132 Electronic Handwheel Test This service code can be used to troubleshoot any issues seen with the electronic handwheel Si...

Page 78: ...g the amount of free memory available from system RAM This can be useful for troubleshooting any issues where memory may be a factor such as system slowing down or intermittently not responding Press...

Page 79: ...oaded into the new computer The user may crash the tool into the tool changer and damage key components Repairs could be expensive and time consuming to replace Some of these items refer to when worki...

Page 80: ...Remove the three green ground wires labeled GND by removing the green screws on the bottom left corner of the unit 7 Mount the new servo drive in the cabinet using 4 M5 0 8X10 25B cap screws 8 Reconne...

Page 81: ...g b DB25 Umbilical cable assembly c 4 ribbon cables from RUN PANEL to Programming panel overlay interface board d Both LAN cable assembly e E stop cable wire assembly f RSG connector remove screws fro...

Page 82: ...n figure 5 1 2 2 5 Disconnect the tape tie downs cables to the E Stop switch EHW and key switch as shown in figure 5 1 2 2 6 Support the run panel from the front and remove the seven bolts circled as...

Page 83: ...ng the top and three along the bottom of the enclosure Figure 5 1 2 4 Computer Module Replacement 4 Replace the Computer Module and reinstall 5 Replace the cables connected to the Computer Module as s...

Page 84: ...ve back onto the pendant 5 1 4 Adding Solid State Drive SSD Memory Option TRAK provides an option for the TMC that allows customers access to a large amount of disk storage space for their custom prog...

Page 85: ...rvice Parts List Figure 5 1 4a 4 The memory card needs to be installed on the bracket with the four small screws provided from the rear of the bracket into the memory card The bracket is then installe...

Page 86: ...e installed one way due to the matching notch on the memory card and the sizes of the wires as shown in Figure 5 1 4c Figure 5 1 4c 6 The memory card cable branches into a data and power cables to be...

Page 87: ...ing the Programming screen at the lower right corner to open the keyboard pop up Press the Windows key on the lower left hand corner of the keyboard to bring up Windows Menu Select Devices Printers an...

Page 88: ...operator Operator safety as well as precise control of the machine are provided with our hand wheel option Our ProtoTRAK software provides control of these handwheels at various speeds There is a fas...

Page 89: ...AK Mills Two EHWs are attached to the rail and easily adjustable Wiring for X Y EHWs are protected in a special conduit which is also protected by the rail and can be adjusted many times Figure 5 1 6c...

Page 90: ...uctions are to remove and replace the Z Axis EHW 1 Move Y Axis forward to soft limit move X Axis to negative soft limit 2 Remove right side window or door 3 Two cables from electrical cabinet should b...

Page 91: ...ear access 5 Remove rear stop bracket and wiper 6 Slide rail far forward enough to expose sensor needing replacement gib may become loose as shown in figure 5 1 7 2b Don t let it fall and keep it clea...

Page 92: ...to plate 4 Remove access plate above auger motor and loosen set screws attaching motor to auger bit Be careful not to lose brass plugs behind coupling set screws 5 Remove 4 SCHS head screws holding m...

Page 93: ...in figure 5 1 8 2a Figure 5 1 8 2a 3 Disconnect three power wires plus ground wire from junction and follow wires and remove them from the machine 4 Disconnect coolant hoses from motor Have container...

Page 94: ...achine may crash if these items are not set correctly Service Code 505 Reset the motor index angle machine may not home properly and reset soft limits Must be redone after any motor is removed Service...

Page 95: ...ION Edges of the way covers can be sharp use leather gloves while handling Figure 5 1 9 1c CAUTION Do not touch the ball screw or linear ways with your bare hands Wear latex or other suitable gloves t...

Page 96: ...r or ballscrew on the X or Y axis service code 505 MUST be performed 5 1 9 2 Y Axis Servomotor Removal and Replacement 1 Jog the Y axis toward the operator as far as possible E Stop machine and discon...

Page 97: ...llscrew on the X or Y axis service code 505 MUST be performed 5 1 9 3 Z Axis Servomotor Removal and Replacement 1 Position the table to the approximate center of axis X and Y 2 Jog the Z axis upward a...

Page 98: ...Wear latex or other suitable gloves to protect precision surfaces from your hands 11 Remove the coupler from the old motor examine the polyurethane spider element for excessive wear there should be no...

Page 99: ...that supplies oil to the pneumatic components Month s 1 Check the oil level of the Tool Change Air Cylinder Oil Cup which is found under the sheet metal that surrounds the head You can view this oil c...

Page 100: ...ProtoTRAK screen go into SETUP SERV CODES CODE then type in 123 and press ABS SET This will bring up the calibration page X Y or Z Will take you to the calibration offsets of the axis selected CLEAR A...

Page 101: ...ease the travel or a negative value in order to decrease the travel So for example if after moving to the first position the mini DRO read 25 000mm but your laser system measured 25 002mm of actual mo...

Page 102: ...herefore no maintenance is required Figure 6 0 4th Axis Option 6 1 4th Axis Specifications Spindle Diameter 8 07 205mm Chuck Diameter 7 874 200mm Overall Height of 4th Axis 13 82 351mm Centerline Heig...

Page 103: ...purposes As shown in the image below the 4th axis and tailstock have a key to drop in and slide to any position on any T slot The 4th axis unit requires 2 cables to be connected and disconnected each...

Page 104: ...98 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List Figure 6 2c Clamping Block Figure 6 2d Tailstock Option...

Page 105: ...ectrical wiring in the electrical cabinet 2 Open wiring access panels and remove knockout 3 Install the 4th Axis Delta Servo drive 4 Refer to drawing 31538 for Cable Routing Diagram Use charts to conn...

Page 106: ...acklash 1 Mount an indicator on the 4th axis unit as shown in figure 6 4 2 2 Go to DRO mode and load your indicator a few thousandths or 50 microns from one direction and set zero on your indicator an...

Page 107: ...e pin in the chuck of the 4th axis 2 Make sure the pin is running true before measuring the height Adjust the pin in the jaws as necessary to minimize runout You may also want to make sure the chuck i...

Page 108: ...ith the change of state of the sensor LED light on 4th axis assembly 4th axis will not move when attempting to jog 1 Make sure the 4th axis option is turned on Go to Machine Setup Mode 2 If a fault ap...

Page 109: ...O ring seal item 18 refer to assembly drawing 31530 Use a socket wrench with an 8 extension and 5mm allen socket or a 5mm T handle wrench 5 Loosen side cable clamp item 30 remove rear item 12 and upp...

Page 110: ...fastens to an adapter plate which in turn fastens to the spindle face of the unit The chuck is held on to the adapter plate with 3 screws and the adapter plate is held on to the spindle face with 6 bo...

Page 111: ...ht where it is needed Our CTS option can be used with collet mounted tooling or with drilled tooling once a CTS compatible retention knob is installed in the tool holder Coolant is supplied from the c...

Page 112: ...ilter Clog Sensor Coolant Pressure Sensor and the Filter canister Figure 7 1 Coolant Filter and Sensors 7 2 CTS Filter Clog Sensor Operation The filter clog sensor is designed to detect when the filte...

Page 113: ...ce the element A replacement filter is available from SWI part number 31219 6 Check canister O ring and replace if needed See figure 7 3 7 Lube element O ring with petroleum jelly or light oil and pla...

Page 114: ...re in the line It monitors the coolant pressure in case of coolant runout or equipment failure There is a warning message displayed on the pendant to give the operator a chance to correct the problem...

Page 115: ...are needed 1 Turn off CTS fluid flow at the pendant and turn off power to the TMC 2 Drain enough coolant to clear the filter canister Disconnect the wires going to Coolant Pressure Sensor connector r...

Page 116: ...or hours to create a smooth surface Faster speeds mean then can keep feeds high and still reach the necessary finish requirements Whatever the reason TRAK provides a heavy duty system providing extra...

Page 117: ...4 Spindle manufacturer recommends using a stepped approach when using higher spindle speeds i e to reach 12K operation start at 3K 6K 9K and then to 12K There is no need for routine maintenance other...

Page 118: ...ths for cooling in the area immediately adjacent to the tool and the main source of generated heat The pressurized circulation oil is forced through the nose then up back above the flange and around t...

Page 119: ...dle Torque HP The following graphs illustrate the continuous and peak torque vs RPM figure 8 3a and horsepower vs RPM figure 8 3b for the TMC machine at the spindle Peak torque and horsepower values c...

Page 120: ...1b to see the oil supply tank and where to add oil Because of the system design some of the oil supply hoses are above the level of the pump so when turned off some oil will drain back to the pump Ad...

Page 121: ...Spindle idle for over 48 hours 3000 10 6000 10 9000 5 12000 5 Spindle idle for over 2 weeks 3000 15 6000 15 9000 15 12000 15 8 6 12K Warning Message The pressure sensor monitors oil pressure in the he...

Page 122: ...CTS Installation Checklist 1 Initial Checks Verify the pendant software is version 2 4 0 or later Run Service Code 142 to save machine s configuration to USB flash drive 2 Disassemble Head Sheet Meta...

Page 123: ...ion Maintenance Service Parts List 12K with CTS Installation Checklist 4 Install Spindle with CARE Caution with outside surface and spindle top plate Set on tooling Grease spindle o runs Caution don t...

Page 124: ...ustries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List 12K with CTS Installation Checklist 5 Rebuild top end Struts Bolt into piston clamp tower Remount p...

Page 125: ...Maintenance Service Parts List 12K with CTS Installation Checklist 7 Knockout plate Install pump riser pump Install fittings filter sensors 8 Electrical Components Breakers wires Contactor suppressor...

Page 126: ...ler prime refill Check 12K cooler flow leaks run 10 minutes Spindle head test Run spindle at 3000 6000 9000 12000 RPM for 5 minutes each Run spindle at 500 RPM increments up to 12 000 for a few second...

Page 127: ...ly into the SWI Customer Service Group If a Customer Service Representative CSR is not available within the first few of minutes your call is transferred into our voice mail system Our voice mail is c...

Page 128: ...ce Parts List 9 2 2 Return Material Authorization RMA Number All shipments of replacement parts are accomplished through our Return Material Authorization RMA system At the same time the CSR is diagno...

Page 129: ...123 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List 10 0Appendix Drawings 10 1 Drawing 31530 4th Axis Assembly...

Page 130: ...124 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 131: ...125 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 132: ...126 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List 10 2 Drawing 31538 4th Axis Option...

Page 133: ...127 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 134: ...128 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 135: ...129 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 136: ...130 TRAK Machine Tools Southwestern Industries Inc TRAK TMC Mills with ProtoTRAK RMX CNC Safety Installation Maintenance Service Parts List...

Page 137: ...ding any implied warranty of merchantability or fitness for a particular purpose and of any other obligations or liability on the part of SWI or any producing entity if different Warranty repairs exch...

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