Southwestern Industries ProtoTRAK RMX CNC, Safety, Installation, Maintenance, Service And Parts List, Page: 3 / 137

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TRAK Machine Tools
Southwestern Industries, Inc.
TRAK TMC with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
Table of Contents
1.0 Safety ....................................................................................................... 1
1.1 Safety Publications ............................................................................................................... 1
1.2 Danger, Warning, Caution, Note Labels & Notices as Used in This Manual ............................... 1
1.3 Tool Room Op and Production Op ......................................................................................... 7
1.4 Safety Precautions ................................................................................................................ 8
2.0 Installation of TRAK TMC Series Machining Centers ............................. 10
2.1 Installation Requirements ................................................................................................... 10
2.2 Overall Dimensions ............................................................................................................. 11
2.3 Cleaning the TMC ............................................................................................................... 16
2.4 Lifting and/or Placing the TMC ............................................................................................ 17
2.4.1 Lifting the TMC Using a Crane ......................................................................................... 18
2.5 Uncrating the TMC ............................................................................................................. 19
2.5.1 Releasing the Head Support Bracket ................................................................................ 22
2.6 Leveling Procedure ............................................................................................................. 22
2.6.1 Leveling Pad Specifications .............................................................................................. 22
2.6.2 Leveling Procedure ......................................................................................................... 24
2.6.3 Adjusting Level for Tram ................................................................................................. 25
2.7 Shortages: Inventory Checklist ............................................................................................ 26
2.8 Electrical Connection .......................................................................................................... 27
2.8.1 Main Power to the Machine Connections .......................................................................... 28
2.8.2 Transformer Option ........................................................................................................ 28
2.9 Air Connection ................................................................................................................... 29
2.9.1 Air Regulators and Solenoids ........................................................................................... 29
2.10 Placing the Coolant System ................................................................................................. 31
2.11 Installation Checklist ........................................................................................................... 32
2.12 Lubrication ......................................................................................................................... 37
2.12.1 Way Lubrication .......................................................................................................... 37
2.12.2 Other TMC Lubrication Points ....................................................................................... 38
2.13 Machine Specifications ........................................................................................................ 39
2.13.1 Maximum Spindle Torque & HP .................................................................................... 44
2.14 ProtoTRAK RMX Euclid Block Procedure ............................................................................... 46
3.0 Troubleshooting by Symptom ................................................................ 48
3.1 Problems Relating to Machining Results ............................................................................... 48
3.1.1 Poor Finish ..................................................................................................................... 48