Siemens Sinamics ET 200pro FC-2 Function Manual Download Page 9

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5.12.2

Setting fail-safe digital inputs...............................................................................................155

5.12.2.1

Interconnecting a safety function with fail-safe digital input.................................................155

5.12.2.2

Setting the filter for fail-safe digital inputs............................................................................157

5.12.2.3

Interconnecting the signal for fail-safe acknowledgment.....................................................162

5.12.3

Setting STO via Power Module terminals............................................................................164

5.12.4

Setting a fail-safe digital output............................................................................................166

5.12.4.1

Setting the forced dormant error detection (test stop)..........................................................166

5.12.4.2

Output signal and setting the test mode...............................................................................169

5.12.5

Setting SS1..........................................................................................................................175

5.12.5.1

Setting SS1 with braking ramp monitoring...........................................................................176

5.12.5.2

Setting SS1 with acceleration monitoring.............................................................................180

5.12.6

Setting SLS..........................................................................................................................183

5.12.6.1

Setting the monitoring functions...........................................................................................183

5.12.6.2

Settings for acceptance test.................................................................................................188

5.12.7

Setting SSM.........................................................................................................................189

5.12.8

Setting SDI...........................................................................................................................192

5.12.8.1

Setting the monitoring functions...........................................................................................192

5.12.8.2

Settings for acceptance test.................................................................................................197

5.12.9

Final steps when commissioning online...............................................................................198

5.13

Activating Shared Device.....................................................................................................204

5.14

Starting communication via PROFIsafe...............................................................................205

5.15

Offline commissioning using STARTER...............................................................................206

5.16

Series commissioning..........................................................................................................208

5.17

Acceptance tests for the safety functions.............................................................................209

5.17.1

Acceptance - completion of commissioning.........................................................................209

5.17.2

Reduced acceptance test after expanding the function.......................................................211

Operation..................................................................................................................................................213
6.1

About this chapter................................................................................................................213

6.2

Regularly testing the safety functions..................................................................................214

6.2.1

Overview..............................................................................................................................214

6.2.2

Testing fail-safe digital inputs...............................................................................................215

6.2.3

Testing the basic functions...................................................................................................216

6.2.4

Testing the extended functions............................................................................................218

6.2.5

Testing a fail-safe digital output...........................................................................................220

6.3

Safe Torque Off (STO).........................................................................................................223

6.3.1

Overview..............................................................................................................................223

6.3.2

Selecting and deselecting STO when the motor is switched on..........................................224

6.3.3

Response to a discrepancy when STO is active..................................................................226

6.4

Safe Brake Control (SBC)....................................................................................................233

6.4.1

Selecting and deselecting SBC when the motor is switched on..........................................233

6.4.2

Response to faults in the brake control................................................................................236

6.5

Safe Stop 1 (SS1)................................................................................................................237

6.5.1

Overview..............................................................................................................................237

6.5.2

Selecting and deselecting SS1 when the motor is switched on...........................................238

6.5.2.1

SS1 basic function...............................................................................................................238

6.5.2.2

Extended function SS1 with acceleration monitoring...........................................................240

6.5.2.3

Extended function SS1 with acceleration monitoring...........................................................242

Table of contents

Safety Integrated - SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2

Function Manual, 01/2017, FW V4.7 SP6, A5E34261271B AD

Summary of Contents for Sinamics ET 200pro FC-2

Page 1: ...Function Manual Safety functions integrated in the drive Safety Integrated SINAMICS G120 G120C G120D G110M SIMATIC ET 200pro FC 2 inverters 01 2017 Edition SINAMICS www siemens com drives Safety ...

Page 2: ......

Page 3: ...MATIC ET 200pro FC 2 Function Manual Edition 01 2017 firmware V4 7 SP6 01 2017 FW V4 7 SP6 A5E34261271B AD Change history Fundamental safety instructions 1 Introduction 2 Description 3 Installing 4 Commissioning 5 Operation 6 Corrective maintenance 7 System properties 8 Appendix A ...

Page 4: ...onnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers ar...

Page 5: ...pport industry siemens com cs ww en view 109738501 Corrections The Safe Brake Test SBT function is not a safety function but a diagnostics function About this manual Page 15 When replacing exchanging an inverter the minimum permissible ratio between the motor and inverter rated power has been changed from 1 8 to 1 4 Corrective maintenance Page 331 Additional supplements and revised descriptions Wi...

Page 6: ...Change history Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 6 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 7: ...Speed SLS 39 3 7 5 Safe Direction SDI 42 3 7 6 Safe Speed Monitoring SSM 44 4 Installing 45 4 1 About this chapter 45 4 2 Sequence when installing an inverter with safety functions 46 4 3 Connection via PROFIsafe 47 4 3 1 Overview of PROFIsafe connections 47 4 3 2 PROFIsafe telegrams 51 4 3 3 Control word 1 and status word 1 basic functions 52 4 3 4 Control word 1 and status word 1 extended functi...

Page 8: ...ctory setting 106 5 7 Resetting the password for the safety functions 109 5 8 Configuring the safety functions 112 5 9 Configuring safety functions and PROFIsafe using STARTER 114 5 9 1 Configuring PROFIsafe via basic functions 116 5 9 2 Configuring PROFIsafe via extended functions 117 5 10 Configuring safety functions and PROFIsafe with Startdrive 119 5 10 1 Configuring safety functions 119 5 10 ...

Page 9: ...6 5 16 Series commissioning 208 5 17 Acceptance tests for the safety functions 209 5 17 1 Acceptance completion of commissioning 209 5 17 2 Reduced acceptance test after expanding the function 211 6 Operation 213 6 1 About this chapter 213 6 2 Regularly testing the safety functions 214 6 2 1 Overview 214 6 2 2 Testing fail safe digital inputs 215 6 2 3 Testing the basic functions 216 6 2 4 Testing...

Page 10: ...when SDI is active 285 6 8 5 Response to a discrepancy when Safe Direction is active SDI 288 6 8 6 Limit value violation when Safe Direction SDI is active 290 6 9 Response to a discrepancy in the signals transferred via PROFIsafe 292 6 10 Stop responses 294 6 10 1 Example 1 Internal event with STO active 296 6 10 2 Example 2 Internal event with SSM active 297 6 11 Fail safe acknowledgment 299 6 11...

Page 11: ...view of how to replace an inverter 360 7 6 2 Replacing a converter with enabled safety function 361 7 6 3 Replacing a converter without data backup 365 7 7 Reduced acceptance after a component has been replaced and a firmware change 366 8 System properties 367 8 1 About this chapter 367 8 2 Probability of failure of the safety functions PFH value 368 8 3 Certification 370 8 4 Safe Brake Relay 372 ...

Page 12: ... EN 954 1 425 A 4 2 5 EN 62061 426 A 4 2 6 Series of standards IEC 61508 VDE 0803 428 A 4 2 7 Risk analysis assessment 428 A 4 2 8 Risk reduction 430 A 4 2 9 Residual risk 430 A 4 2 10 EC declaration of conformity 430 A 4 3 Machine safety in the USA 430 A 4 3 1 Minimum requirements of the OSHA 431 A 4 3 2 NRTL listing 431 A 4 3 3 NFPA 79 431 A 4 3 4 ANSI B11 432 A 4 4 Machine safety in Japan 432 A...

Page 13: ...der the residual risks for the risk evaluation WARNING Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization As a result of incorrect or changed parameterization machines can malfunction which in turn can lead to injuries or death Protect the parameterization parameter assignments against unauthorized access Respond to possible malfunctions by applying ...

Page 14: ...hem more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed at Industrial security http www ...

Page 15: ...unctions an especially low error rate Performance level PL and safety integrity level SIL of the corresponding standards are a measure of the error rate As a consequence the safety functions are suitable for use in safety related applications to minimize risk An application is safety related if the risk analysis of the machine or the system indicates a special hazard potential in the application I...

Page 16: ... 6 6 6 6 6 1 3 1 1 62 6DIHO LPLWHG 3RVLWLRQ 6 3 6DIH 6WRS 66 6DIH 2SHUDWLQJ 6WRS 626 6DIH 6SHHG 0RQLWRU 660 6DIH LUHFWLRQ 6 6DIHO LPLWHG 6SHHG 6 6 6DIH UDNH 7HVW 6 7 6DIH UDNH RQWURO 6 6DIH 6WRS 66 6DIH 7RUTXH 2II 672 6 6 6 7 SUR 0 1 Only for SINAMICS S120 Booksize 2 Only for CU250S 2 Control Units with Safe Brake Relay 3 For chassis and cabinet modules with Safe Brake Adapter 4 With Safe Brake Re...

Page 17: ...erview of the applicable regulations and standards for using the safety functions What other information do you need The Safety Integrated Function Manual is not sufficient when installing or commissioning Standard inverter functions An overview of the documentation available and the associated applications Overview of the manuals Page 435 What is the meaning of the symbols in the manual Reference...

Page 18: ...ng to SIL 2 and SIL 3 together How do you commission the safety functions How do you configure communications via PROFIsafe in the inverter How do you transfer safety function parameters to other inverters Why is it necessary to Accept safety functions What does accepting safety functions involve Operation Page 213 How do you maintain the guaranteed probability of failure of the safety functions o...

Page 19: ...tion According to which standards are the inverter safety function certified Where can you find certifications for the inverter What is the technical data of the Safe Brake Relay Appendix Page 381 What does a typical acceptance for a safety function look like As machine builder or company operating a machine which standards and regulations must you comply with Where can you find additional informa...

Page 20: ...ntroduction 2 2 Navigator through the Safety Integrated Function Manual Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 20 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 21: ...nctions What safety functions does my inverter have Which interfaces to select the safety functions does my inverter have Which preconditions restrictions and recommendations apply when using the safety functions How do the safety functions basically work Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 21 ...

Page 22: ...SSM Whether an inverter has extended functions gen erally depends on the Control Unit hardware The corresponding inverters have an F at the end of the product name e g Control Unit CU240E 2 F For SINAMICS G120 with a CU250S 2 Control Unit you require a license for the extended func tions Table 3 1 Inverters with safety functions integrated in the drive Inverter Basic functions Extended functions S...

Page 23: ...0D 2 DP F CU240D 2 PN F CU240D 2 PN F PP CU240D 2 PN F FO CU250D 2 DP F CU250D 2 PN F CU250D 2 PN F PP CU250D 2 PN F FO SIMATIC ET 200pro FC 2 Available 1 Not available 2 Requires a license for the safety functions Description 3 2 Basic functions and extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 2...

Page 24: ...1 5 1 With Safe Brake Re lay CU250S 2 DP CU250S 2 PN 3 1 5 1 Telegram 303 Tele gram 900 4 With Safe Brake Re lay 1 Not available 2 The inverter evaluates the F0 rail in the backplane bus of the ET 200pro system via an internal fail safe digital input The ET 200pro F RSM and F Switch modules control the F0 rail 3 Telegram 30 for control and for the status feedback signal from the safety functions 4...

Page 25: ... The inverter evaluates the F0 rail in the backplane bus of the ET 200pro system via an internal fail safe digital input The ET 200pro F RSM and F Switch modules control the F0 rail 3 Telegram 30 for control and for the status feedback signal from the safety functions 4 Telegram 900 Function as for telegram 30 and additional feedback signal of the F DI status Description 3 3 Interfaces to select t...

Page 26: ...nded functions under the following preconditions With induction motors for all control modes With SIEMOSYN synchronous motors only with U f control For group drives Encoderless safety functions The safety functions integrated in the drive do not use an encoder Encoderless means the following You do not require an encoder to use the safety functions integrated in the drive If the inverter has an en...

Page 27: ... velocity Coupled electric drives e g test stands and winders unwinders comprise a driving and a driven drive Using the extended functions in the drive that has a driving function in a coupled drive system In the case of a fault the drive with the driving function identifies when a limit value is violated Not permitted Motors with different pole pair numbers WARNING Death or serious injury due to ...

Page 28: ...ion at speeds 5 of the rated speed Switching on the inverter with the motor rotating flying restart func tion Avoid using the flying restart function when a safety function is active Temporarily deactivate the safety function until the flying restart function has been successfully completed It is not permissible that you use the flying restart function if you are using the SSM function It is not p...

Page 29: ... not possible Article numbers 6SL3223 0DE G The basic STO function is possible PM230 in degree of protec tion IP20 and Push Through Article numbers 6SL321 1NE L The integrated safety functions are not possible Article numbers 6SL321 1NE G The basic STO function is not possible Description 3 5 Restrictions when using safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET ...

Page 30: ... more than a factor of 5 Inverter rated current motor rated current 5 r0207 0 p0305 5 Before commissioning the safety functions optimally set the closed loop control Carry out motor data identification at standstill Carry out a rotating measurement Avoid multiple speed overshoots when settling after a setpoint change Avoid reversing the motor within less than 2 s Description 3 6 Recommendations fo...

Page 31: ...olding brake If you use a line contactor the inverter opens the line contactor 3 The inverter signals STO is active via a fail safe digital output or via PROFIsafe 6SHHG 6HOHFW 672 672 LV DFWLYH 6HOHFW 672 672 LV DFWLYH 6SHHG W W W W W W Figure 3 1 Functionality of STO when the motor is at standstill A and rotating B If the motor is still rotating B when STO is selected it coasts down to standstil...

Page 32: ...Stopping or preventing the dangerous movement Command Emergency Off Emergency Stop Classic solution Switch off the power supply Switch off the drive power supply 0 Solution with the STO safety function inte grated in the drive STO is not suitable for safely switch ing off an electric voltage Select STO It is permissible that you switch off the inverter power supply as well Howev er switching off t...

Page 33: ...ould not unintentionally start Interconnect the Emergency Stop pushbutton with a fail safe inverter digital input Select STO via the fail safe digital input A central Emergency Stop button must prevent the unintentional acceleration of several motors that are at a stand still Evaluate the Emergency Stop button in a central control Select STO via PROFIsafe Description 3 7 An overview of the princip...

Page 34: ...d brake function 1 When the STO function is active the inverter requests the SBC function via the connecting cable to the Safe Brake Relay The Safe Brake Relay safely switches off the supply voltage for the connected brake The brake closes 2 The inverter signals STO is active via a fail safe digital output or via PROFIsafe 6SHHG 6HOHFW 672 672 LV DFWLYH W W W Figure 3 2 The principle of operation ...

Page 35: ... function Example Possible solution After a hoisting gear stops the inverter must close the brake in order to minimize the risk of the load falling Connect the motor holding brake to the inverter via Safe Brake Relay Select STO when the drive stops Description 3 7 An overview of the principle of operation of the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200p...

Page 36: ...rter functions linked with SS1 1 The inverter identifies when SS1 is selected via a fail safe input or via PROFIsafe 2 SS1 starts a safety timer T The inverter signals SS1 is active The inverter brakes the motor along the OFF3 ramp 3 After the timer expires the inverter safely switches off the motor torque with the STO function The inverter signals STO is active via a fail safe digital out put or ...

Page 37: ...e of operation of SS1 of the extended functions The SS1 safety function is standardized The SS1 function is defined in IEC EN 61800 5 2 1 Initiate and monitor the magnitude of the motor deceleration within the defined limits and initiate the STO function if the motor speed falls below a defined limit value or 2 Initiate motor deceleration and activate the STO function after an application specific...

Page 38: ...t permissible that the stationary motor undesirably re starts Select SS1 in the inverter via a fail safe digital input or via PROFIsafe Description 3 7 An overview of the principle of operation of the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 38 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 39: ...elow the SLS monitoring If the motor rotates faster than the SLS monitoring value then the inverter brakes the motor along the OFF3 ramp 3 The inverter monitors the absolute actual speed against the set SLS monitoring The inverter signals SLS is active via a fail safe dig ital output or via PROFIsafe If the motor speed exceeds the SLS monitoring the inverter responds with a safe stop and brakes th...

Page 40: ...l 2 to SLS level 1 Safely Limited Speed SLS Standard inverter functions linked with SLS 1 The inverter signals SLS level 2 is active via the safety related PROFIsafe communication The inverter limits the speed setpoint to values below SLS level 2 2 The inverter recognizes the selection of SLS level 1 via the safety related PROFIsafe communication 3 SLS allows a motor to reduce its possibly inadmis...

Page 41: ...g SLS levels Examples Possible solution Depending on the diameter of the saw blade a cir cular saw must not exceed a specific maximum speed Select SLS and the corresponding SLS level in the inverter via PROFIsafe Description 3 7 An overview of the principle of operation of the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V...

Page 42: ...ed direction of rotation If the motor rotates in the inhibited direction then the inverter brakes the motor along the OFF3 ramp 3 The inverter monitors the direction of the actual speed The inverter signals SDI is active via a fail safe digital output or via PROFIsafe If the motor rotates in the inhibited direc tion the inverter responds with a safe stop and brakes the motor as quickly as possible...

Page 43: ...ctive device to detect a jammed door responds a rolling shutter gate may only move in the opening direction When a crane trolley is at the operating limit switch then it may only start in the opposite direction To manually clean the roller in a printing machine the roller must only turn in a specific direction Description 3 7 An overview of the principle of operation of the safety functions Safety...

Page 44: ...PROFIsafe 6SHHG 6SHHG EHORZ WKH OLPLW YDOXH SSM W W Figure 3 8 The principle of operation of SSM The SSM safety function is standardized The SSM function is defined in IEC EN 61800 5 2 The SSM function supplies a safe output signal to indicate whether the motor speed is below a specified limit value The SSM inverter function is in conformance with IEC EN 61800 5 2 Application example Example Possi...

Page 45: ...l control system via PROFIsafe How are the PROFIsafe control words and status words assigned How do I wire the fail safe digital inputs and digital outputs of my inverter What differences are there when wiring inside and outside the control cabinet How do I connect a motor holding brake that is to be monitored in the inverter Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro ...

Page 46: ...g a higher level control system PLC then create the control program first 2 Install the inverter inverter operating instructions 3 Connect the inverter to the line supply and wire the standard inputs and outputs of the inverter inverter operating instructions 4 How do you wire the fail safe digital inputs and outputs Controlling via a fail safe digital input Page 58 Evaluating via a fail safe digi...

Page 47: ...cation via PROFIsafe you must connect the inverter to a central fail safe control F CPU via either PROFIBUS or PROFINET SIMATIC ET 200pro FC 2 6 0 7 7 SUR 0 0 6ZLWFK 352 LVDIH 6DIHW 38 352 1 7 352 VDIH Figure 4 2 F switch for the PROFIsafe connection of the ET 200pro FC 2 inverter e g via PROFINET Installing 4 3 Connection via PROFIsafe Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC...

Page 48: ...SIMATIC distributed ET 200pro I O system Operating instructions Overview of the manuals Page 435 Additional possibilities of installing the F Switch module are listed in the Internet Installation guidelines ET 200pro http support automation siemens com WW view en 26694409 PROFIsafe communication within the SIMATIC ET 200pro 352 1 7 38 0 38 6 0 7 7 SUR 6 0 7 7 SUR 0 38 38 6ZLWFK 352 LVDIH 6DIHW Fig...

Page 49: ... access the same PROFINET IO device e g on a SIMATIC ET 200 I O system or on an inverter Typical applications for Shared Device are systems in which a standard CPU and a fail safe CPU are used as separate controllers The fail safe controller F CPU is responsible for the safety functions in the inverter or in the SIMATIC ET 200 I O system The standard controller transfers all other signals Further ...

Page 50: ...ng an F CPU as I slave is only possible with PROFIBUS The SIMATIC ET 200pro FC 2 inverter permits I slave slave communication On one hand the F CPU is a slave connected to PROFIBUS and on the other hand controls the inverter safety functions via PROFIsafe PROFIsafe communications between SINAMICS inverters and an I slave is not possible Installing 4 3 Connection via PROFIsafe Safety Integrated SIN...

Page 51: ... level control selects the safety func tions in the inverter via the control word S_STW1 The inverter uses the status word S_ZSW1 to re port the status of the safety functions to the con troller Telegram 900 of the PROFIsafe profile also in cludes control and status word 5 The inverter transfers the status of the fail safe digital inputs F DI 0 F DI 2 to the control system in status word S_ZSW5 S_...

Page 52: ...1 0 signal change 1 8 15 Not relevant Table 4 3 Status word 1 bit 0 15 Byte Bit Function Comment 0 0 Power removed 0 STO is not active 1 STO is active 1 SS1 active 0 SS1 is not active 1 SS1 is active 2 6 Not relevant 7 Internal Event 0 Fault free operation 1 The inverter signals an internal event 1 8 15 Not relevant Installing 4 3 Connection via PROFIsafe Safety Integrated SINAMICS G110M G120 G120...

Page 53: ...lect SDI with positive direction of rotation 1 Deselect SDI with positive direction of rotation 5 SDI negative 0 Select SDI with negative direction of rotation 1 Deselect SDI with negative direction of rotation 6 7 Not relevant Table 4 5 Status word 1 bit 0 15 Byte Bit Function Comment 0 0 Power removed 0 STO is not active 1 STO is active 1 SS1 active 0 SS1 is not active 1 SS1 is active 2 3 Not re...

Page 54: ...l word 5 and status word 5 Table 4 6 Control word 5 bit 0 15 Byte Bit Function Comment 0 1 0 7 Reserved Assign the value 0 to the reserved bits Table 4 7 Status word 5 bit 0 15 Byte Bit Function Comment SINAMICS G120 SINAMICS G120D 0 0 7 Reserved 1 0 Status of fail safe digital in puts F DI 0 F DI 2 0 LOW signal 0 V At terminals 5 and 6 At pins X7 2 and X7 4 1 HIGH signal 24 V 1 0 LOW signal 0 V A...

Page 55: ...oltage levels connected The corresponding fail safe digital input is not used The inverter has deactivated the corresponding fail safe digital input due to discrepant input signals Installing 4 3 Connection via PROFIsafe Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 55 ...

Page 56: ...s and inverter signals for this example Table 4 8 Control word 1 I O address Meaning Comment A14 0 Select STO 0 Select STO 1 Deselect STO A14 1 Select SS1 0 Select SS1 1 Deselect SS1 A14 4 Select SLS 0 Select SLS 1 Deselect SLS A14 7 Internal event ACK Acknowledge with signal change 1 0 A15 1 Select SLS level bit 0 Selection of the SLS level A15 2 Select SLS level bit 1 A15 4 Select SDI positive 0...

Page 57: ...tation is not active 1 SDI positive direction of rotation is active E15 5 SDI negative active 0 SDI negative direction of rotation is not active 1 SDI negative direction of rotation is active E15 7 Status SSM 0 Absolute value of the speed is greater than the SSM limit value 1 Absolute value of the speed is less than the SSM limit value SIMATIC library to control the safety functions The library co...

Page 58: ...tion of this inverter via a fail safe digital input within an ET 200pro station then you require either an F RSM or F Switch module Wiring examples according to SIL 2 and PL d Page 62 Assignment of the fail safe digital inputs Table 4 10 SINAMICS G120C Terminal strip Digital input Fail safe digital input 16 DI 4 F DI 0 17 DI 5 Table 4 11 SINAMICS G120 with CU240E 2 CU240E 2 DP or CU240E 2 PN Contr...

Page 59: ...MICS G120 with PM240 2 and PM240P 2 Power Modules Terminals of the fail safe digital input on PM240 2 FSD FSF and PM240P 2 FSD FSF Power Modules STO_A STO_B Table 4 14 SINAMICS G120D with Control Units CU240D 2 DP and CU240D 2 PN SINAMICS G110M Connector pin Digital input Fail safe digital input X09 4 DI 4 F DI 0 X09 2 DI 5 X08 4 DI 2 F DI 0 X08 2 DI 3 Installing 4 4 Controlling via a fail safe di...

Page 60: ...ail safe digital input ุ For specific default settings of the terminal strip e g default setting 2 the inverter combines two digital inputs to form one fail safe digital input FDI 0 Which devices are you allowed to connect The fail safe digital input is designed for the following devices Connection of safety sensors e g emergency stop command devices or light curtains Connection of pre processing ...

Page 61: ...g faults Cable break Defective sensor The inverter cannot detect the following faults Cross circuit of the two cables Short circuit between signal cable and 24 V power supply Special measures to prevent cross circuits and short circuits The routing of cables over longer distances e g between remote control cabinets increases the risk of damaging cables Damaged cables raise the risk of an undetecte...

Page 62: ...and PL d Examples for wiring the fail safe digital inputs corresponding to PL d according to EN 13849 1 and SIL 2 according to IEC 61508 are provided on the following pages In order to reduce the scope of the examples not all of the SINAMICS inverter types are listed in each wiring example If in an example two or more terminals of the inverter are connected together then you must connect jumpers t...

Page 63: ...XW 20 20 1 6 1 0 6 8 9 RXW 20 1 6 1 0 6 8 6 6 1 0 6 9 0 0 6 1 0 6 9 0 0 6 1 0 6 0 1 The 24 V supply is not required when using the G110M option 24 V power supply article number 6SL3555 0PV00 0AA0 Figure 4 7 Connecting an electromechanical sensor to the inverter power supply Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200...

Page 64: ... 0 6 0 0 6 1 0 6 0 0 9 Figure 4 8 Connecting an electromechanical sensor to an external power supply Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 64 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 65: ... via a sensor The F RSM module evaluates the sensor and switches the F0 rail in the backplane bus of the ET 200pro system The F0 rail selects a safety function in the inverter via the internal fail safe digital input Additional ways of installing F RSM module are provided in the Internet FAQ http support automation siemens com WW view en 26694409 Installing 4 4 Controlling via a fail safe digital ...

Page 66: ...ected for example by routing them in a steel tube The inverter supplies the power supply voltage 9 RXW 20 20 1 9 RXW 20 20 1 6 1 0 6 8 6 1 0 6 9 0 0 6 1 0 6 0 9 RXW 20 1 6 1 0 6 8 6 9 0 0 6 1 0 6 1 The 24 V supply is not required when using the G110M option 24 V power supply article number 6SL3555 0PV00 0AA0 Figure 4 10 Connecting electromechanical sensors to the inverter power supply in series In...

Page 67: ...mechanical sensors in series is provided in the Internet Several Emergency Stop command devices connected in series https support industry siemens com cs ww en view 35444028 SIRIUS Safety Integrated application manual https support industry siemens com cs de en view 81366718 Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 20...

Page 68: ...en the sensor and the inverter must be protected for example by routing them in a steel tube The inverter supplies the power supply voltage 9 RXW 20 20 1 6 1 0 6 8 0 6 1 0 6 0 6 1 0 6 0 Figure 4 12 Example for controlling several inverters in parallel with the power supply from the inverter Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D a...

Page 69: ...13 Example for controlling several inverters in parallel with an external power supply Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 69 ...

Page 70: ...VHQVRU 6WDUW XS WHVW HV QR 6 4 1 1 1 16 7 1 7 XWRVWDUW 0RQLWRUHG 6WDUW URVV IDXOW GHWHFWLRQ 2 21 VLQJOH FKDQQHOV GRXEOH VHQVRU 6WDUW XS WHVW HV QR 20 20 6 1 0 6 8 Figure 4 14 Wiring inverter and safety relay in an electrical cabinet using SINAMICS G120 with CU240E 2 as example A control cabinet that has been designed and wired correctly does not contain any damaged wiring or cross circuits Assumin...

Page 71: ...safety relay in separate electrical cabinets using SINAMICS G120 with CU240E 2 as example For configurations in separate control cabinets the cables between the safety relay and the fail safe digital inputs of the inverter must be protected against cross circuits and short circuits Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATI...

Page 72: ...system manual https support industry siemens com cs ww en view 26493228 Components in the same control cabinet 6DIHW IXQFWLRQ 6DIHW IXQFWLRQ RJLF 6WDUW 5 4 4 4 0 7 1 1 1 1 7 1 1 1 1 9 0 20 20 6 1 0 6 8 Figure 4 16 Connecting the modular safety system in a control cabinet using a SINAMICS G120 with CU240E 2 as example A control cabinet that has been designed and wired correctly does not contain any...

Page 73: ...ns in separate control cabinets route cables between the modular safety system and the inverter so that they are protected against cross circuits and short circuits If you wish to use the fail safe digital outputs of the 3RK3 central module for a two channel signal transfer then you must adapt the discrepancy monitoring of the inverter to the different switching times of electronic output and rela...

Page 74: ...0 6 8 6 6 1 0 6 0 6 1 0 6 0 9 0 266 266 266 266 266 266 266 266 266 266 0 266 266 0 0 0 6 1 0 6 9 0 266 266 266 266 1 The 24 V supply is not required when using the G110M option 24 V power supply article number 6SL3555 0PV00 0AA0 Figure 4 18 Connecting a sensor with OSSD outputs power supply from the inverter Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M...

Page 75: ... 266 266 266 266 266 266 266 266 266 9 0 266 266 0 6 1 0 6 0 0 Figure 4 19 Connecting a sensor with OSSD outputs external power supply Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 75 ...

Page 76: ...control cabinet PP switching outputs A control cabinet that has been designed and wired correctly does not contain any damaged wiring or cross circuits As a consequence for PP switching fail safe digital outputs in an electrical cabinet you may connect the inverter to the I O module through a single channel cable connection At the inverter you must connect both terminals of the fail safe digital i...

Page 77: ...le 6DIHW IXQFWLRQ 6DIHW IXQFWLRQ 352 86 6DIHW 9 RXW 1 20 20 6 1 0 6 8 7 63 38 4 ෪ 9 30 54 ෪ 9 9 54 ෪ 9 9 0 9 0 Figure 4 22 Connecting PP switching ET 200SP outputs using a SINAMICS G120 with CU240E 2 as example Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 77 ...

Page 78: ...using a SINAMICS G120 with CU240E 2 as example 6DIHW IXQFWLRQ 6DIHW IXQFWLRQ 352 1 7 6DIHW 9 0 4 ෪ 9 30 20 20 6 1 0 6 8 7 63 38 0 1 The wiring of the ET 200SP shows as example the supply of a new potential group when using a bright base unit DI COM1 Reference potential for digital inputs DI 0 and DI 2 DI COM2 Reference potential for digital inputs DI 1 and DI 3 Figure 4 24 Connecting PM switching ...

Page 79: ...ical cabinets You must protect the cables between the I O modules and the inverter against cross and short circuits or ensure that a cross or short circuit results in a discrepancy error DEOH ZLULQJ URXWHG LQ VWHHO FRQGXLW 6DIHW IXQFWLRQ 6DIHW IXQFWLRQ RQWURO FDELQHW RQWURO FDELQHW 9 0 20 20 6 1 0 6 8 9 60 6 Figure 4 26 Connecting the PP switching module SM326 using a SINAMICS G120 with CU240E 2 a...

Page 80: ...W IXQFWLRQ 6DIHW IXQFWLRQ RQWURO FDELQHW DEOH ZLULQJ URXWHG LQ VWHHO FRQGXLW 352 1 7 6DIHW 9 0 0 2 352 VDIH 0 20 6 1 0 6 8 6 7 SUR 38 SINAMICS G120D requires a PP switching fail safe output DI COM1 Reference potential for digital inputs DI 0 and DI 2 Figure 4 27 Connecting PM switching ET 200pro outputs using a SINAMICS G120 with CU250S 2 as example Installing 4 4 Controlling via a fail safe digit...

Page 81: ...1 You may operate the inverter and the ET 200S with different 24 V supplies as well as with the same 24 V supply Figure 4 28 Connecting PP switching ET 200S modules using a SINAMICS G120D as example Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 81 ...

Page 82: ...ply of a new potential group when using a bright base unit You may operate the inverter and the ET 200SP with different 24 V supplies as well as with the same 24 V supply Figure 4 29 Connecting PP switching ET 200SP modules using a SINAMICS G120D as example Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 82 Funct...

Page 83: ...13849 1 and SIL 3 according to IEC 61508 are provided on the following pages 21 Preconditions when using the STO safety function according to SIL 3 You are using a PM240 2 or PM240P 2 FSD FSF Power Module You control the STO safety function using the terminals of the PM240 2 or PM240P 2 Power Module Both switches on the Power Module are in the ON position If in an example two or more terminals of ...

Page 84: ... example by routing them in a steel tube Connecting several electromechanical sensors in series 9 RXW 672B 672B 9 9 9 9 1 672B 672B 9 9 9 9 9 0 6 1 0 6 3RZHU 0RGXOH 30 30 3 6 1 0 6 3RZHU 0RGXOH 30 30 3 The inverter provides the supply voltage External power supply Figure 4 32 Connecting several electromechanical sensors in series You can connect electromechanical sensors for example Emergency Stop...

Page 85: ...he safety functions of several inverters simultaneously with one or several safety sensors connected in series If there is a risk of cross circuits or short circuits the cables between the sensor and the inverter must be protected for example by routing them in a steel tube 9 RXW 672B 672B 9 9 9 9 1 672B 672B 9 9 9 9 6 1 0 6 3RZHU 0RGXOH 30 30 3 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 33 Controlling...

Page 86: ...RGXOH 30 30 3 Figure 4 34 Controlling several inverters in parallel with an external power supply Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 86 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 87: ...Q 2 21 VLQJOH FKDQQHOV GRXEOH VHQVRU 6WDUW XS WHVW HV QR 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 35 Wiring the inverter and safety relay within a control cabinet A control cabinet that has been designed and wired correctly does not contain any damaged wiring or cross circuits Under the assumption that the upstream preprocessing device switches the output being used twice within a control cabinet you...

Page 88: ... safety relays in separate control cabinets For configurations in separate control cabinets the cables between the safety relay and the fail safe digital inputs of the inverter must be protected against cross circuits and short circuits Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 88 Function Manual 01 2017 FW...

Page 89: ...ular safety system manual https support industry siemens com cs ww en view 26493228 Components in the same control cabinet RJLF 6WDUW 5 4 4 4 0 7 1 1 1 1 7 1 1 1 1 9 0 672B 672B 9 9 9 9 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 37 Wiring inverters and modular safety system within one control cabinet A control cabinet that has been designed and wired correctly does not contain any damaged wiring or cro...

Page 90: ...oute the cables between the modular safety system and the inverter protected against cross and short circuits If you wish to use the fail safe digital outputs of the 3RK3 central module for a two channel signal transfer then you must adapt the discrepancy monitoring of the inverter to the different switching times of electronic output and relay contact Installing 4 4 Controlling via a fail safe di...

Page 91: ... 672B 9 9 9 9 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 39 Connecting the PP switching module SM326 A control cabinet that has been designed and wired correctly does not contain any damaged wiring or cross circuits As a consequence for PP switching fail safe digital outputs in an electrical cabinet you may connect the inverter to the I O module through a single channel cable connection At the inverter...

Page 92: ...GXOH 30 30 3 Figure 4 41 Connecting a PM switching S7 1500 module 352 1 7 6DIHW 9 0 7 63 38 0 672B 672B 9 9 9 9 4 ෪ 9 30 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 42 Connecting a PM switching ET 200SP module Installing 4 4 Controlling via a fail safe digital input Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 92 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 93: ...r short circuit results in a discrepancy error RQWURO FDELQHW DEOH ZLULQJ URXWHG LQ VWHHO FRQGXLW 352 1 7 6DIHW 9 0 0 2 352 VDIH 0 7 SUR 38 672B 672B 9 9 9 9 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 43 Connecting a PM switching ET 200pro module DEOH ZLULQJ URXWHG LQ VWHHO FRQGXLW RQWURO FDELQHW RQWURO FDELQHW 9 0 9 60 6 672B 672B 9 9 9 9 6 1 0 6 3RZHU 0RGXOH 30 30 3 Figure 4 44 Connecting the PP swit...

Page 94: ...allation in a control cabinet IP20 SINAMICS G120 with Control Unit Terminal strip Digital out put Fail safe digital out put Read back input CU250S 2 CU250S 2 DP CU250S 2 PN CU250S 2 CAN 18 NC 19 NO 20 COM DO 0 F DO 0 67 DI 6 23 NC 24 NO 25 COM DO 2 Most applications require NO contacts for the fail safe digital output If your application requires it instead of NO contacts you can also use the two ...

Page 95: ... digital output for a SINAMICS G120 Connecting a relay 2 12 20 2 20 2 12 2 20 9 RXW 8H W 0H W 1 Figure 4 45 Connecting a relay at the F DO Connecting an actuator with feedback signal 2 12 20 2 20 2 12 2 20 8H W 0H W Figure 4 46 Connecting an F DO to an actuator Installing 4 5 Evaluating via a fail safe digital output Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Func...

Page 96: ... fail safe digital input When DO 0 is switched on and DO 2 is switched off fail safe digital input F DI must provide 24 V at connection DO 2 0 2 12 2 20 2 12 2 20 9 RXW 1 Figure 4 48 Connecting an F DO with an F DI Installing 4 5 Evaluating via a fail safe digital output Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 96 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B...

Page 97: ... feedback signal 2 0 2 0 9 0 0 9 0 Figure 4 50 Connecting an F DO to an actuator Connecting with a fail safe digital input 2 0 2 0 9 0 0 9 0 0 Figure 4 51 Connecting an F DO with an F DI Installing 4 5 Evaluating via a fail safe digital output Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 97 ...

Page 98: ...g a Brake Relay at the PM240 2 and at the PM240P 2 Power Modules Connecting the Brake Relay to the inverter The connector for the Brake Relay is located at the front of the Power Module Lay the cable harness for the Brake Relay in the cable routing UDNH UHOD FRQQHFWRU IRU 6 6 3RZHU 0RGXOHV ZLWK 672 WHUPLQDOV UDNH UHOD FRQQHFWRU IRU 6 6 3RZHU 0RGXOHV ZLWKRXW 672 WHUPLQDOV Installing 4 6 Connecting ...

Page 99: ...ry for the connecting cable to the Brake Relay The connector for the Brake Relay is located at the bottom of the Power Module for the FSD FSF frame sizes 3RZHU 0RGXOH 6 3RZHU 0RGXOH 6 6 Figure 4 52 Connector position for the Brake Relay Installing 4 6 Connecting a motor holding brake via Safe Brake Relay Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 0...

Page 100: ...Installing 4 6 Connecting a motor holding brake via Safe Brake Relay Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 100 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 101: ...SINAMICS G120 is it permissible to jointly use the safety functions according to SIL 2 and SIL 3 How do I commission the safety functions How do I configure communication via PROFIsafe in the inverter How do I transfer the parameters of the safety functions to other inverters Why is it necessary to Accept safety functions What does accepting the safety functions involve Safety Integrated SINAMICS ...

Page 102: ...e communication in the higher level control manual of your control system operating instructions of your inverter 2 Configure the PROFIsafe communication in the higher level control system Configure PROFIsafe in the higher level control system Page 103 3 Carry out the basic commissioning of the drive operating instructions of your inverter 4 Set the inverter safety functions The following pages in...

Page 103: ...siemens com WW view en 64326460 Controlling SINAMICS G120 via PROFIsafe displaying inverter messages on an HMI http support automation siemens com WW view en 61450312 Configuring communication via Shared Device http support automation siemens com WW view de 50207311 Commissioning 5 3 Configure PROFIsafe in the higher level control system Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATI...

Page 104: ...ve tutorial http support automation siemens com WW view en 73598459 STARTER videos http www automation siemens com mcms mc drives en low voltage inverter sinamics g120 videos Pages videos aspx Commissioning Online or offline With STARTER and Startdrive you can work offline without connection to the inverter as well as also online We recommend the following procedure STARTER Commission the safety f...

Page 105: ... If you no longer know the password but still want to change the settings for safety functions proceed as follows 1 Create a new project for the inverter with STARTER or Startdrive Leave all the factory setting in the project 2 Load the project in the inverter After loading the inverter has the factory settings 3 If a memory card inserted in the inverter remove it 4 Recommission the inverter You c...

Page 106: ...meters have been saved RAM to ROM 6 Go offline 7 Switch off the inverter supply voltage 8 Wait until all LEDs on the inverter go dark 9 Switch on the inverter supply voltage again You have restored the safety functions in the inverter to the factory settings Exception The password for the safety functions is not reset Resetting the password for the safety functions Page 109 Commissioning 5 6 Reset...

Page 107: ...ply voltage again You have restored the safety functions in the inverter to the factory settings Exception The password for the safety functions is not reset Resetting the password for the safety functions Page 109 Parameter Description p0010 Drive commissioning parameter filter 0 Ready 30 Parameter reset p9761 SI password entry factory setting 0000 hex Permissible passwords lie in the range 1 FFF...

Page 108: ...ety parameter reset After the reset the inverter sets p0970 0 Commissioning 5 6 Resetting the safety functions to the factory setting Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 108 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 109: ...lect the Change settings button 4 Enter the password for the safety functions 5 Press the Change password button 6 If the password is set then the input form is displayed to change the password Enter the current password 7 Set the new password 0 8 Select the Activate settings button Commissioning 5 7 Resetting the password for the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D ...

Page 110: ... Procedure Proceed as follows to reset the password for the safety functions 1 Go online 2 Open the screen form of the safety functions 3 Press the Start safety commissioning button 4 Enter the current password for the safety functions 5 Set the new password 0 Commissioning 5 7 Resetting the password for the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro F...

Page 111: ...d p9701 DC hex Confirm data change factory setting 0 Confirm the SI basic parameter change p0010 0 Drive commissioning parameter filter 0 Ready p0971 1 Save parameter 1 Save the drive object copy from RAM to ROM After the inverter has saved the parameters in a non volatile fashion then p0971 0 Commissioning 5 7 Resetting the password for the safety functions Safety Integrated SINAMICS G110M G120 G...

Page 112: ...60 6 6 6 660 672 66 1 The STO via Power Module terminals function is only possible with the PM240 2 and PM240P 2 FSD FSE Power Modules There are three options when configuring the function You use the STO via Power Module terminals function together with the basic functions You use the STO via Power Module terminals function together with the extended functions You use the STO via Power Module ter...

Page 113: ...used SLS levels 0 3 Evaluating the status of the fail safe digital inputs via PROFIsafe Basic functions via PROFI safe and onboard terminals Select STO via fail safe digital input as well as also via PROFIsafe Additionally with CU250S 2 Select SS1 via the fail safe digital input or PROFIsafe Control the motor holding brake via SBC Extended functions via PRO FIsafe and basic functions via onboard t...

Page 114: ... inverter select the interface that is appropriate for your particular application C If you wish to use the extended safety functions then select the interface that is appropriate for your particular application You have configured the safety functions If you selected the onboard terminals as interface you can now start to commission the safety functions For control via PROFIsafe you must configur...

Page 115: ...erminals 9 hex Basic functions via PROFIsafe Basic functions via onboard terminal 89 hex Basic functions via PROFIsafe Basic functions via onboard terminals STO via Power Module terminals C hex Extended functions via PROFIsafe 8C hex Extended functions via PROFIsafe STO via Power Module terminals D hex Extended functions via PROFIsafe Basic functions via onboard terminals 8D hex Extended functions...

Page 116: ...rter in the STEP 7 hardware configuration A Figure 5 3 Configuring the PROFIsafe address with STARTER The PROFIsafe address of the inverter must be unique in the higher level control system and within the network itself Parameter Description p9610 PROFIsafe address factory setting 0000 hex Commissioning 5 9 Configuring safety functions and PROFIsafe using STARTER Safety Integrated SINAMICS G110M G...

Page 117: ...ware configuration 3 Close the screen form You have configured the PROFIsafe address Parameter Description p9610 PROFIsafe address Factory setting 0000 hex Configuring telegram 900 Procedure Proceed as follows to configure PROFIsafe telegram 900 1 Press the Safety inputs button 2 Enable telegram 900 Commissioning 5 9 Configuring safety functions and PROFIsafe using STARTER Safety Integrated SINAMI...

Page 118: ... enabled in PROFIsafe telegram p10050 Transfer PROFIsafe F DI Factory setting 0000 bin Bit 0 0 signal No transfer 1 signal PROFIsafe status word 5 transfers the status of F DI 0 Bit 1 0 signal No transfer 1 signal PROFIsafe status word 5 transfers the status of F DI 1 Bit 2 0 signal No transfer 1 signal PROFIsafe status word 5 transfers the status of F DI 2 Settings for the discrepancy time and th...

Page 119: ...e safety functions A You want to exclusively use the basic inverter functions B You want to use the extended safety functions C This option is only available with a PM240 2 or PM240P 2 FSD FSF Power Module Select this option if you only use the STO via Power Module terminals function Commissioning 5 10 Configuring safety functions and PROFIsafe with Startdrive Safety Integrated SINAMICS G110M G120...

Page 120: ...Power Module terminals 4 hex Extended functions via onboard terminals 84 hex Extended functions via onboard terminals STO via Power Module terminals 8 hex Basic functions via PRO FIsafe 88 hex Basic functions via PROFIsafe STO via Power Module terminals 9 hex Basic functions via PROFIsafe Basic functions via onboard terminal 89 hex Basic functions via PROFIsafe Basic functions via onboard terminal...

Page 121: ...word p9763 Confirm password Commissioning 5 10 Configuring safety functions and PROFIsafe with Startdrive Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 121 ...

Page 122: ...ram configuration button Startdrive opens Properties of the cyclic data transfer 4 Select Add telegram 5 Insert a Safety telegram You have established communication between the inverter and higher level control F CPU via PROFIsafe telegram 30 Parameter Description p9610 PROFIsafe address factory setting 0000 hex Commissioning 5 10 Configuring safety functions and PROFIsafe with Startdrive Safety I...

Page 123: ...I status of the inverter is transferred via PROFIsafe status word 5 Note You can transfer the status of a fail safe digital input via PROFIsafe and simultaneously use the same input to control a safety function You have configured PROFIsafe telegram 900 Control word 5 and status word 5 Page 54 Commissioning 5 10 Configuring safety functions and PROFIsafe with Startdrive Safety Integrated SINAMICS ...

Page 124: ...il safe digital inputs Setting the filter for fail safe digital inputs Page 157 5 10 3 Activate settings Loading the settings into the drive Procedure Proceed as follows to activate the safety functions settings in the drive 1 Save the project 2 Select Load to device 3 Connect Startdrive online with the drive 4 Press the Start safety commissioning button 5 Enter the password for the safety functio...

Page 125: ...py function factory setting 0 Start the SI parameter copy function p9701 DC hex Confirm data change factory setting 0 Confirm the SI basic parameter change p0010 0 Drive commissioning parameter filter 0 Ready p0971 1 Save parameter 1 Save the drive object copy from RAM to ROM After the inverter has saved the parameters in a non volatile fashion then p0971 0 Commissioning 5 10 Configuring safety fu...

Page 126: ...e that has been selected A Input terminal or connector for SINAMICS inverters F0 rail for SIMATIC ET 200pro FC 2 B PROFIsafe interface C D Delay time for SS1 and enable SBC for an inverter with CU250S 2 Control Unit E STO via the Power Module terminals for a PM240 2 or PM240P 2 FSD FSF Power Module 2 Select the signal that matches your particular application You have interconnected the STO active ...

Page 127: ...inals for a PM240 2 or PM240P 2 FSD FSF Power Module D Enable SBC for an inverter with CU250S 2 Control Unit 2 Select the signal that matches your particular application You have interconnected the STO active checkback signal After STO has been selected the inverter signals STO active to the higher level control Parameter Description r9773 01 1 signal STO is active in the drive Commissioning 5 11 ...

Page 128: ...l safe digital input 1 Select the Extended settings button A A 2 Set the debounce time for the F DI input filter 3 Set the discrepancy time for the simultaneity monitoring 4 Close the screen form You have set the input filter and the simultaneity monitoring of the fail safe digital input Procedure with Startdrive Proceed as follows to set the input filter and the simultaneity monitoring of the fai...

Page 129: ...LPH LVFUHSDQF LVFUHSDQF 7HPSRUDU GLVFUHSDQF LQSXW VLJQDOV 6LJQDO GLVFUHSDQF 3HUPDQHQW GLVFUHSDQF W W W W W Figure 5 4 Simultaneity monitoring with discrepancy time Filter to suppress short signals In the following cases an immediate inverter response to signal changes of the fail safe digital inputs is not desirable If a fail safe digital input of the inverter is interconnected with an electromech...

Page 130: ...O debounce time factory setting 1 ms Debounce time of the fail safe digital input for the basic functions 1 For SIMATIC ET 200pro FC 2 the tolerance time is always 0 ms Debounce times for standard and safety functions The debounce time p0724 for standard digital inputs has no influence on the fail safe digital input signals Conversely the same applies The debounce time of the fail safe digital inp...

Page 131: ...ed as follows 1 Select the screen form for setting the forced checking procedure 2 Set the monitoring time to a value to match your application 3 Using this signal the inverter signals that a forced checking procedure test stop is required Interconnect this signal with an inverter signal of your choice You have set the forced checking procedure test stop for the basic functions Description The for...

Page 132: ...Forced dormant error detection timer Factory setting 8 h Monitoring time for the forced dormant error detection r9660 Forced dormant error detection remaining time Displays the remaining time until the forced dormant error detection and testing the safety switch off signal paths r9773 31 1 signal Forced dormant error detection is required Signals for the higher level control system Commissioning 5...

Page 133: ...TER 2 Press the STO extended settings button 3 Set the discrepancy time simultaneity monitoring of the terminals at the Power Module The setting not only applies for the terminals of the Power Module but also for the fail safe digital input on the Control Unit for selecting STO Setting the filter for fail safe digital inputs Page 128 A A Commissioning 5 11 Setting basic functions Safety Integrated...

Page 134: ...ation 5 Using this signal the inverter signals that a forced checking procedure test stop is required for the STO via Power Module terminals function 6 Select F DI F DO PROFIsafe 7 Set the discrepancy time simultaneity monitoring of the terminals on the Power Module The setting not only applies for the terminals of the Power Module but also for the fail safe digital input on the Control Unit for s...

Page 135: ...ing 500 ms p9661 Forced checking procedure STO via PM terminals time Factory setting 8 h r9662 Forced checking procedure STO via PM terminals remaining time r9773 30 SI status 1 signal The forced checking procedure test stop for the STO via Power Module terminals function is required Commissioning 5 11 Setting basic functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro ...

Page 136: ...ression for the Safe Stop 1 SS1 function to brake with the OFF3 ramp down time p1135 OFF3 ramp down time Description the SS1 function without monitoring the speed 7KH PRWRU FRDVWV WR D VWDQGVWLOO 6SHHG 21 2 HVHOHFW 66 66 DFWLYH 672 DFWLYH HOD WLPH W W W 672 Figure 5 8 SS1 without monitoring the speed Commissioning 5 11 Setting basic functions Safety Integrated SINAMICS G110M G120 G120C G120D and S...

Page 137: ...the delay time independent of the actual speed the inverter switches off the motor torque using the STO function Commissioning 5 11 Setting basic functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 137 ...

Page 138: ... LVDEOH 6 6DIH EUDNH FRQWURO KDQQHO 6DIH EUDNH FRQWURO KDQQHO H WHQGHG VHWWLQJV 2 672 VHOHFWHG KDQQHO 672 VHOHFWHG KDQQHO Parameter Description p9602 Enable safe brake control 0 SBC is locked 1 SBC is enabled Commissioning 5 11 Setting basic functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 138 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 139: ... factory default you are prompted to change the password If you try to set a password that is not permissible the old password will not be changed 4 Confirm the prompt for saving your settings copy RAM to ROM 5 Switch off the inverter supply voltage 6 Wait until all LEDs on the inverter go dark no voltage condition 7 Switch on the inverter supply voltage again Your settings are now active Commissi...

Page 140: ...0 hex SI copy function factory setting 0 Start the SI parameter copy function p9701 DC hex Confirm data change factory setting 0 Confirm SI Basic parameter change p0010 0 Drive commissioning parameter filter 0 Ready p0971 1 Save parameter 1 Save the drive object copy from RAM to ROM After the inverter has saved the parameters in a non volatile fashion then p0971 0 Checking the connection of digita...

Page 141: ...ts 3 Remove all interconnections of the digital inputs that you use as fail safe digital input F DI Figure 5 9 Removing the DI 4 and DI 5 digital input connections 4 You must delete the digital input connections for all CDS if you use the switchover of the command data sets CDS You can find a description of the CDS switchover in the operating instructions You have ensured that the fail safe digita...

Page 142: ...interconnection of the feedback signal input with a standard function may lead to the drive behaving in unexpected ways Preconditions You are using the fail safe digital output of the inverter You use one of the test modes 2 or 3 where the inverter evaluates the status of the connected actuator via a digital input You must check as to whether this digital input is assigned a standard function Proc...

Page 143: ...r remove the interconnection of the feedback signal input for all CDS Figure 5 10 Removing the interconnection of the feedback signal input DI 6 for the CU250S 2 You have now prevented that the feedback signal input of the fail safe digital output controls standard functions in the inverter Commissioning 5 11 Setting basic functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET ...

Page 144: ...Digital input DI 6 see diagram SINAMICS G120D Digital input DI 5 3 If you are using several command data sets CDS then remove the interconnection of the feedback signal input for all CDS Figure 5 11 Removing the interconnection of the feedback signal input DI 6 for the CU250S 2 You have now prevented that the feedback signal input of the fail safe digital output controls standard functions in the ...

Page 145: ...nabling the safety functions For most of the safety functions in the inverter you can only enable them together If you are not using one of the safety functions that has been enabled then you must permanently set the signal to select this function to a 1 signal When controlling via PROFIsafe In the higher level control set the corresponding bit in control word 1 to 1 PROFIsafe telegrams Page 51 Wh...

Page 146: ...n if you only use the SDI function 3 If you are using the SDI function then enable SDI You have enabled the safety functions in the inverter Parameter Description p9501 Enable safety functions 00 1 signal Enable the extended functions without SDI 17 1 signal Enable SDI Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 146 Fun...

Page 147: ...for example with a digital input or a bit in the fieldbus control word B With this signal you must carry out a forced checking procedure test stop as soon as possible Interconnect this signal for example with a digital output of your choice or a status bit in the fieldbus C Time up to the next test stop D This entry field is only visible if you selected PROFIsafe as interface Configuring PROFIsafe...

Page 148: ...cedure for the extended functions also includes the forced checking procedure for the basic functions B Setting not required C If required interconnected the status of the STO function e g with a digital output of your choice 4 Close the screen form You have set the forced checking procedure test stop of the extended functions Commissioning 5 12 Setting extended functions Safety Integrated SINAMIC...

Page 149: ...g for the basic functions is deactivated This monitoring is not required when using the extended functions as the forced checking procedure for the extended functions also includes the forced checking procedure for the basic functions 6 Setting not required You have set the forced forced checking procedure test stop of the extended functions Description The forced dormant error detection test stop...

Page 150: ...nitoring time for the forced dormant error detection of the basic functions r9660 Forced dormant error detection remaining time Displays the remaining time up to performing the forced dormant error detection of the basic functions p9705 Forced dormant error detection signal source Factory setting 0 Signal source for the forced dormant error detection of the basic functions and the extended functio...

Page 151: ...he speed monitoring of the inverter becomes less sensitive to limit violations B C D Gearbox ratio Read the number of pole pairs D of the motor and set the data of your machine according to the following table Number of load revolutions Number of motor revolutions Without gear Value B 1 Value C number of pole pairs D Gearbox with speed ratio Load motor L M Value B L Value C M x number of pole pair...

Page 152: ...ements until the fault no longer occurs C Voltage tolerance acceleration In most cases you do not have to change this parameter During acceleration with very short ramp up and ramp down times if the inverter responds with a safety function fault increase this value step by step by approx 10 D Fault tolerance In most cases you do not have to change this parameter This parameter can suppress sporadi...

Page 153: ... occurs Note If you increase this value the speed monitoring of the inverter becomes less sensitive to limit violations B C D Gearbox ratio Read the number of pole pairs D of the motor and set the data of your machine according to the following table Number of load revolutions Number of motor revolutions Without gear Value B 1 Value C number of pole pairs D Gearbox with speed ratio load motor L M ...

Page 154: ...he parameter defines how often the inverter tolerates its internal plausibility monitoring per second 3 Close the screen form You have set the encoderless actual value sensing Parameter Description p9521 Number of load revolutions Factory setting 1 Denominator for the gearbox ratio between the motor and load p9522 Number of motor revolutions Factory setting 2000 rpm Numerator for the gearbox ratio...

Page 155: ...e button deselecte deselecte selected 3 If you do not use a safety function then set the associated Select F DI 255 statically deselected 4 Interconnect the fail safe digital inputs with the corresponding safety functions 5 If a safety function should always be active set the associated Select F DI 0 Statically active 6 Close the screen forms You have assigned specific safety functions to the fail...

Page 156: ...ociated Select F DI 0 statically active 6 Close the screen form You have assigned specific safety functions to the fail safe digital inputs Parameter Description p10022 STO input terminal Factory setting 0 0 Statically selected 1 F DI 0 2 F DI 1 3 F DI 2 255 Statically deselec ted p10023 SS1 input terminal Factory setting 0 p10026 SLS input terminal Factory setting 0 p10030 SDI positive input term...

Page 157: ...eity monitoring tolerates signal changes at the fail safe digital input that do not occur simultaneously 4 The input filter suppresses brief signal changes 5 Close the screen forms You have set the filter for the fail safe digital inputs With STARTER Control via PROFIsafe and onboard terminals Preconditions You are online with STARTER You have selected the extended functions via PROFIsafe and onbo...

Page 158: ...ty monitoring tolerates signal changes at the fail safe digital input that do not occur simultaneously 4 The input filter suppresses brief signal changes 5 Close the screen forms You have set the filter for the fail safe digital inputs Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 158 Function Manual 01 2017 FW V4 7 SP6 A...

Page 159: ...ss short signals e g test pulses Set the discrepancy time for the simultaneity monitoring The inverter checks that the two input signals of the fail safe digital input always have the same signal state high or low With electromechanical sensors e g emergency stop buttons or door switches the two sensor contacts never switch at exactly the same time and are therefore temporarily inconsistent discre...

Page 160: ...afe digital outputs with bit pattern tests bright dark test If a fail safe digital input of the inverter is interconnected with a fail safe digital output of an open loop control module then the inverter responds with a bit pattern test The typical duration of the signal change within a bit pattern test On test 1 ms Off test 4 ms If the fail safe digital input responds to many signal changes withi...

Page 161: ...nputs for the extended functions p10017 Digital inputs debounce time factory setting 1 ms Debounce time of the fail safe digital inputs for the extended functions Debounce times for standard and safety functions The debounce time p0724 for standard digital inputs has no influence on the fail safe digital input F DI signals Conversely the same applies The debounce time of the fail safe digital inpu...

Page 162: ...ation button 3 Select a free safety related digital input for the fail safe acknowledgment signal If there are no free fail safe digital inputs available you have to acknowledge the safety function faults using a different method Acknowledging using a fail safe signal Page 299 4 Close the screen forms You have interconnected fail safe acknowledge signal with a fail safe digital input Commissioning...

Page 163: ...there are no free fail safe digital inputs available you have to acknowledge the safety function faults using a different method Acknowledging using a fail safe signal Page 299 You have interconnected fail safe acknowledge signal with a fail safe digital input Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual ...

Page 164: ...onitoring of the terminals on the Power Module The setting not only applies for the Power Module terminals but also for selecting the basic STO function via F DI Setting the filter for fail safe digital inputs Page 157 5 Set the monitoring time to a value to match your application 6 Using this signal the inverter signals that a forced checking procedure test stop is required for the STO via Power ...

Page 165: ...forced checking procedure test stop is required for the STO via Power Module terminals function 7 Select F DI F DO PROFIsafe 8 Set the discrepancy time simultaneity monitoring of the terminals on the Power Module The setting not only applies for the Power Module terminals but also for selecting the basic STO function via F DI Setting the filter for fail safe digital inputs Page 157 Commissioning 5...

Page 166: ...rced checking procedure test stop for the STO via Power Module terminals function is required 5 12 4 Setting a fail safe digital output 5 12 4 1 Setting the forced dormant error detection test stop Requirements You are online with STARTER or Startdrive You have selected the extended functions via onboard terminals Procedure with STARTER To set the forced checking procedure test stop of the fail sa...

Page 167: ...s signal for example with a digital input or a control bit in the fieldbus This signal starts the forced checking procedure test stop of the fail safe digital output and resets the remaining time of the monitoring to the value We recommend that the fail safe digital output is tested together with the forced checking procedure of the safety functions To do this interconnect the signal source with t...

Page 168: ...XWSXW 7 Figure 5 16 Start and monitoring of the forced checking procedure of the fail safe digital output Parameter Description p10003 Forced checking procedure timer Factory setting 8 h Setting the time to perform the forced checking procedure p10007 Forced checking procedure F DO signal source Factory setting 0 Select an input terminal to start the forced checking procedure Commissioning 5 12 Se...

Page 169: ... the fail safe digital output The Safestate signal is described below The inverter logically combines the status signals according to the following rules The inverter ignored inputs without interconnection If none of the inputs is interconnected then the output signal 0 4 Activate the test for the fail safe digital output 5 Select the test mode that is compatible with your application Commissionin...

Page 170: ...ally combines the status signals according to the following rules The inverter ignored inputs without interconnection If none of the inputs is interconnected then the output signal 0 3 Activate the test for the fail safe digital output 4 Select the test mode that is compatible with your application 5 Adjust the wait time The following lower limits apply for the setting The wait time must be longer...

Page 171: ...adjustable test mode the inverter checks as to whether the fail safe digital output can be shut down The test mode is aligned according to the interconnection of the fail safe digital output For test modes 2 and 3 you must adapt the appropriate wait time to your particular application Connecting the fail safe digital output for a SINAMICS G120D Page 97 Connecting the fail safe digital output for a...

Page 172: ... output DO 2 Test mode 2 DLW WLPH W 5HVSRQVH WLPH W5 RI WKH DFWXDWRU W5 W W W W 6WDUW QG SHFWHG UHVSRQVH 7HVW VWRS 2 2 2 W W Figure 5 19 Expected response at the digital input for test mode 2 When testing the fail safe digital output the inverter switches the two digital outputs on and off alternating and evaluates the feedback via a digital input Commissioning 5 12 Setting extended functions Safe...

Page 173: ...ut the inverter switches the two digital outputs on and off alternating SINAMIC G120D inverters monitor their transistor outputs using internal signals For SINAMICS G120 the connected fail safe digital input F DI must monitor its input signals for discrepancy Parameter Description p10039 Safe State signal selection factory setting 0000 0001 bin Setting the signals for the Safe State signal p10042 ...

Page 174: ...p10001 Wait time for the forced checking procedure at DO Factory setting 500 ms Within this time for a forced checking procedure of the fail safe digital output the signal must have been detected via the corresponding feedback input p10047 The inverter always waits for a minimum of 24 ms Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET ...

Page 175: ...p The SBR function starts with the speed setpoint that was applicable when SS1 was selected When the standstill monitoring threshold is fallen below the inverter safely switches off the motor torque STO The inverter monitors the motor speed using the SAM Safe Acceleration Monitor function The inverter prevents the motor from re accelerating by continuously adjusting the monitoring threshold to the...

Page 176: ...he ramp down time OFF3 in your application is less than 10 seconds then leave the delay time at its factory setting If SS1 goes into a fault condition during the function test increase this value until the motor brakes normally without a fault If the ramp down time OFF3 is set to several minutes you must extend the delay time to several seconds in order to avoid any unwanted faults when selecting ...

Page 177: ...he load can be braked The longer you set the monitoring times the more tolerant the monitoring 6 Set the reference speed to the value of the maximum speed 7 Close the screen form You have set the SS1 function with braking ramp monitoring Procedure with Startdrive To set the SS1 function with braking ramp monitoring proceed as follows 1 Press the button for the SS1 function 2 Select with SBR 3 The ...

Page 178: ...ing time ramp down time OFF3 3 A monitoring time shorter than the above calculated value does not make sense as the inverter can reduce its monitoring curve faster than the load can be braked The longer you set the monitoring times the more tolerant the monitoring 7 Set the reference speed to the value of the maximum speed 8 Close the screen forms You have set the SS1 function with braking ramp mo...

Page 179: ...rake ramp reference value factory setting 1500 rpm Reference speed for SBR p9582 Brake ramp delay time factory setting 250 ms p9583 Brake ramp monitoring time factory setting 10 s r9722 1 Status signals 1 signal SS1 active r9714 Speed diagnostics rpm 0 Load side speed actual value Electrical speed of the motor For induction motors the mechanical speed is ob tained from the electrical speed and sli...

Page 180: ... the motor torque regardless of the actual speed 4 The shutdown speed SS1 is a condition for the transition into the STO function 5 The speed tolerance is used to track the monitoring to the actual speed 6 The shutdown speed acceleration monitoring is a condition for the transition into the STO function 7 Close the screen form You have set the SS1 function with acceleration monitoring Commissionin...

Page 181: ...ition for the transition into the STO function 5 Press the SAM button 6 The speed tolerance is used to track the monitoring to the actual speed 7 The shutdown speed acceleration monitoring is a condition for the transition into the STO function 8 Close the screen forms You have set the SS1 function with acceleration monitoring Commissioning 5 12 Setting extended functions Safety Integrated SINAMIC...

Page 182: ...d SS1 and delay time The inverter safely switches off the motor torque with the STO function if one of the two conditions is fulfilled The actual speed reaches the value of the shutdown speed SS1 The delay time has expired Parameter Description p9501 00 1 signal Enable extended functions 0 signal Disable extended functions p9506 Function specification Factory setting 1 3 With acceleration monitori...

Page 183: ... set ting 20 rpm The inverter switches off the motor torque if the speed either fulfills the condition for standstill detection or the shutdown speed p9569 has been reached p1227 Standstill detection monitoring time Value de pends on the power unit 5 12 6 Setting SLS 5 12 6 1 Setting the monitoring functions Requirement You are online with STARTER or Startdrive Commissioning 5 12 Setting extended ...

Page 184: ... selected that the motor needs to brake with the maximum load from the maximum speed down to the lowest SLS level 4 Setpoint speed limiting as a of the currently selected SLS level The inverter limits the speed to this value when SLS is active 5 Load speed to be monitored Levels 2 4 are only possible when PROFIsafe is selected as interface 6 Response when monitoring responds Stop responses Page 29...

Page 185: ...g as a of the currently selected SLS level see also 5 Load speed to be monitored Levels 2 4 are only possible when PROFIsafe is selected as interface 6 Response when monitoring responds Stop responses Page 294 7 If you leave this signal interconnection at the factory setting when SLS is selected the inverter limits the speed setpoint in the positive direction 8 If you leave this signal interconnec...

Page 186: ...1 00 Enable safety functions 1 signal Enable SLS and extended functions 0 signal Inhibit SLS and extended functions p9506 Function specification Factory setting 1 1 With braking ramp monitoring 3 Without braking ramp monitoring p9531 0 3 SLS limit values factory setting for all levels 2000 rpm p9533 SLS setpoint speed limiting factory setting 80 The inverter limits the setpoint to the value r9733 ...

Page 187: ...echanical speed is ob tained from the electrical speed and slip 1 Actual SAM SBR speed limit 2 Actual SLS speed limit r9722 04 Status signals 1 signal SLS active 0 signal SLS not active r9733 Effective setpoint speed limiting 0 Positive setpoint limitation 1 Negative setpoint limitation 2 Absolute setpoint speed limitation Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G1...

Page 188: ... Figure 5 26 Set the time for the acceptance mode in Startdrive 2 Set the time in which the inverter deactivates its internal speed limiting During the acceptance test you must reach the monitored limit value within this time After this time expires the inverter exits the acceptance mode and reactivates its internal speed limiting 3 Only applies to STARTER Close the screen form You have made the p...

Page 189: ... Selects the function with or without hysteresis 3 Set the behavior when the motor is switched off If you have set the SSM feedback signal for pulse cancellation as remains active when switching on the motor you must maintain a specific signal sequence Switching on the motor when SSM is active Page 278 4 Set the speed to be monitored Commissioning 5 12 Setting extended functions Safety Integrated ...

Page 190: ...1 00 1 signal Enable extended functions 0 signal Disable extended functions p9501 16 1 signal Enable hysteresis and filtering 0 signal Disable hysteresis and filtering p9546 Speed limit Factory setting 20 rpm r9714 0 Load side speed actual value rpm Electrical speed of the motor For induction motors the mechanical speed is obtained from the electrical speed and slip r9722 15 1 signal Absolute valu...

Page 191: ...he speed limit 6SHHG 6SHHG OLPLW 6SHHG EHORZ OLPLW YDOXH LWKRXW ILOWHU LWK ILOWHU 660 W W Figure 5 31 Mode of operation of the filter of the SSM function Parameter Description p9501 00 1 signal Enable extended functions 0 signal Disable extended functions p9501 16 1 signal Enable hysteresis and filtering 0 signal Disable hysteresis and filtering p9545 Filter time Factory setting 0 ms p9546 Speed l...

Page 192: ... off STO is active 6SHHG 6SHHG EHORZ OLPLW YDOXH 6SHHG EHORZ OLPLW YDOXH 672 DFWLYH 21 2 6WDQGVWLOO 6SHHG 672 DFWLYH 21 2 6WDQGVWLOO W W W 660 W W W 660 Figure 5 32 Feedback signal SSM when the motor is switched offLeft SSM becomes inactive Right SSM remains active Switching off the motor when SSM is active Page 274 Parameter Description p9509 00 1 signal SSM becomes inactive when the motor is swi...

Page 193: ...f Switching off the motor when SDI is active Page 283 7 If you leave this signal interconnection at the factory setting when SDI is selected the inverter limits the speed 8 If you leave this signal interconnection at the factory setting when SDI is selected the inverter limits the speed 9 Close the screen form You have set the SDI function Commissioning 5 12 Setting extended functions Safety Integ...

Page 194: ... signal interconnection at the factory setting when SDI is selected the inverter limits the speed setpoint 8 If you leave this signal interconnection at the factory setting when SDI is selected the inverter limits the speed setpoint 9 Close the screen form You have set the SDI function The SDI function Time response If you select SDI the inverter limits the speed or velocity setpoint to a value of...

Page 195: ...its brief motion in the monitored direction for example for brief speed overshoots after braking down to standstill To do this the inverter converts the motor speed into an angle With the tolerance you limit the maximum permissible angle in the monitored direction Feedback signal SDI when the motor is switched off You can select as to whether the SDI function should remain active when the motor is...

Page 196: ...signal Inhibit SDI p9509 08 1 signal SDI becomes inactive when the motor is switched off 0 signal SDI remains active when the motor is switched off p9564 Tolerance Factory setting 12 degrees p9565 Delay time Factory setting 100 ms p9566 Stop response Factory setting 1 0 STOP A 1 STOP B r9714 0 Load side speed actual value rpm Electrical speed of the motor For induction motors the mechanical speed ...

Page 197: ... Figure 5 36 Set the time for the acceptance mode in Startdrive 2 Set the time in which the inverter deactivates its internal speed limiting During the acceptance test you must reach the monitored limit value within this time After this time expires the inverter exits the acceptance mode and reactivates its internal speed limiting 3 Only applies to STARTER Close the screen form You have made the p...

Page 198: ...factory default you are prompted to change the password If you try to set a password that is not permissible the old password will not be changed 4 Confirm the prompt for saving your settings copy RAM to ROM 5 Switch off the inverter supply voltage 6 Wait until all LEDs on the inverter go dark no voltage condition 7 Switch on the inverter supply voltage again Your settings are now active Commissio...

Page 199: ...00 57 hex SI copy function factory setting 0 Start SI parameter copy function p9701 AC hex Confirm data change factory setting 0 Confirm total data change p0010 0 Drive commissioning parameter filter 0 Ready p0971 1 Save parameter 1 Save the drive object copy from RAM to ROM After the inverter has saved the parameters in a non volatile fashion then p0971 0 Checking the connection of digital inputs...

Page 200: ... 3 Remove all interconnections of the digital inputs that you use as fail safe digital input F DI Figure 5 37 Removing the DI 4 and DI 5 digital input connections 4 You must delete the digital input connections for all CDS if you use the switchover of the command data sets CDS You can find a description of the CDS switchover in the operating instructions You have ensured that the fail safe digital...

Page 201: ...nterconnection of the feedback signal input with a standard function may lead to the drive behaving in unexpected ways Preconditions You are using the fail safe digital output of the inverter You use one of the test modes 2 or 3 where the inverter evaluates the status of the connected actuator via a digital input You must check as to whether this digital input is assigned a standard function Proce...

Page 202: ... remove the interconnection of the feedback signal input for all CDS Figure 5 38 Removing the interconnection of the feedback signal input DI 6 for the CU250S 2 You have now prevented that the feedback signal input of the fail safe digital output controls standard functions in the inverter Commissioning 5 12 Setting extended functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC E...

Page 203: ...gital input DI 6 see diagram SINAMICS G120D Digital input DI 5 3 If you are using several command data sets CDS then remove the interconnection of the feedback signal input for all CDS Figure 5 39 Removing the interconnection of the feedback signal input DI 6 for the CU250S 2 You have now prevented that the feedback signal input of the fail safe digital output controls standard functions in the in...

Page 204: ... STARTER and Startdrive To configure communication via Shared Device in the inverter proceed as follows 1 In STARTER change to the expert list or in Startdrive to the parameter view 2 Set p8929 2 You have configured the communication via Shared Device in the inverter Commissioning 5 13 Activating Shared Device Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 204 Functio...

Page 205: ...tion to the converter After the configuration data have been received in the converter PROFIsafecommunication starts The converter only monitors the communication to the F CPU after the configuration data have been received from the central control system Commissioning 5 14 Starting communication via PROFIsafe Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Ma...

Page 206: ... the descriptions of the online commissioning Commissioning tools Page 104 4 Once you have finished setting the parameters save your project by clicking the button You have set the safety functions of the inverter offline and saved them to your PC or PG In the next step you must transfer the settings from your PC or PG to the inverter Loading the settings into an inverter using STARTER Procedure P...

Page 207: ...nverter go dark 8 Switch on the inverter supply voltage again The inverter has taken the settings from the STARTER project Commissioning 5 15 Offline commissioning using STARTER Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 207 ...

Page 208: ...ARTER Page 206 3 If you control your inverter via PROFIsafe you have to modify the PROFIsafe address Configuring the safety functions Page 112 4 Perform a reduced acceptance for the safety functions Reduced acceptance after a component has been replaced and a firmware change Page 366 You have transferred the settings of the first inverter to a second inverter Commissioning 5 16 Series commissionin...

Page 209: ...nt functions in the plant or machine function correctly The documentation of the components used in the safety functions can also provide information about the necessary tests Testing the safety related functions includes e g the following Are all safety equipment such as protective door monitoring devices light barriers or emergency off switches connected and ready for operation Does the higher l...

Page 210: ...must be signed Who may perform the acceptance test of the inverter Personnel from the machine manufacturer who on account of their technical qualifications and knowledge of the safety functions are in a position to perform the acceptance test in the correct manner are authorized to perform the acceptance testing of the inverter Commissioning 5 17 Acceptance tests for the safety functions Safety In...

Page 211: ...e stamp 1 Countersignature Functional expansion of a drive e g additional SLS level or new safety func tion following a firmware update Check the additional functions Supplement function table Log modified settings Document the changed checksum and time stamp 1 Countersignature Transfer of inverter set tings to other identical ma chines by means of series commissioning Check the control and feedba...

Page 212: ...Commissioning 5 17 Acceptance tests for the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 212 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 213: ... switched off or switched on with a safety function active How does the drive respond to a discrepancy signal at a fail safe digital input How does the drive respond to limit value violations or if internal monitoring functions respond How do I acknowledge safety function faults How do the safety functions mutually influence one another if I select more than one safety function What do the alarm a...

Page 214: ...il safe digital output if you are using a fail safe digital output Testing a fail safe digital output Page 220 Safety functions according to SIL 3 to IEC 61508 and to Pl e according to EN ISO 13849 You must initiate the following function tests at least once every three months in order to maintain the guaranteed failure probability of the STO via Power Module terminals function The inverter must t...

Page 215: ...e expected safety function is active The inverter signals a fault You have tested the fail safe digital inputs Inverter signals Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active basic functions r9773 1 STO active extended functions r9722 0 SS1 active basic functions r9773 6 SS1 active extended functions r9722 1 SLS active r9722 4 ...

Page 216: ...s In the case of alarms A01699 and A01678 you must initiate a self test at the next opportunity e g When the drives are at a standstill after the system has been switched on When a protective door is opened At specified regular intervals before the monitoring time expires Inverter signals Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active basic functions...

Page 217: ...rocedure of the STO via Power Module terminals function Requirements STO is not active The motor is switched on ON OFF1 1 and is at a standstill speed setpoint 0 Procedure To start the forced checking procedure proceed as follows 1 Select the STO via Power Module terminals function 2 The inverter checks its safety related circuits This check takes several milliseconds 3 Deselect the STO via Power ...

Page 218: ...ed checking procedure at the next opportunity e g When the system is switched on At specified regular intervals before the monitoring time expires Inverter signals Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active basic functions r9773 1 STO cause selection via terminal on the Power Module r9772 25 STO active extended functions r9722 0 Forced checking p...

Page 219: ... the inverter outputs alarms C01798 and C30798 This check takes several milliseconds 3 Set the signal to start the forced checking procedure to zero 4 Check that neither alarm A01699 nor alarm A01697 is active 5 Check the fail safe digital outputs of the inverter Testing fail safe digital inputs Page 215 6 Check the fail safe digital output of the inverter Testing a fail safe digital output Page 2...

Page 220: ...Start forced checking procedure test stop of the fail safe digital output p10007 Testing the fail safe digital output and the connected actuator The inverter tests its fail safe digital output and the connected actuator for a signal change at the fail safe digital output Procedure To test the fail safe digital output proceed as follows 1 Switch on the motor ON OFF1 command 1 If you wish to carry o...

Page 221: ...W W W 6WDUW QG SHFWHG VLJQDO DW 2 7HVW VWRS 2 2 2 W W Figure 6 5 Test stop mode 1 DLW WLPH W 5HVSRQVH WLPH W5 RI WKH DFWXDWRU W5 W W W W 6WDUW QG SHFWHG UHVSRQVH 7HVW VWRS 2 2 2 W W Figure 6 6 Test stop mode 2 Operation 6 2 Regularly testing the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 221 ...

Page 222: ... 2 W W Figure 6 7 Test stop mode 3 6WDUW QG 7HVW VWRS 2 DLW WLPH W W W W W 2 2 W Figure 6 8 Test stop mode 4 Operation 6 2 Regularly testing the safety functions Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 222 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 223: ...repancy when STO is active Page 226 Table 6 2 Switching the motor on and off when STO is active or not active Switching on the motor ON OFF1 0 1 Switching off the motor ON OFF1 OFF2 or OFF3 1 0 STO is not active If STO is not active then there are no restrictions for switching on and switching off the motor STO is active The active STO function prevents the motor from being switched on The motor i...

Page 224: ...V VORZO 5HDG WR VZLWFK RQ 5 6 Figure 6 9 Time response of the STO safety function Safe Torque Off Inverter signals Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active basic functions r9773 1 STO deselection basic functions r9773 0 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 Ready to switch on r0052 0 ON OFF1 r0054 0 Oper...

Page 225: ...e inverter is ready to switch on Alternatively After deselecting STO wait a certain time before switching on We recommend a wait time of 200 ms 3 Switch on the motor ON OFF1 1 You have switched on the motor Operation 6 3 Safe Torque Off STO Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 225 ...

Page 226: ...asic Functions via onboard terminals Basic Functions via PROFIsafe and onboard terminals Extended Functions via PROFIsafe and Basic Functions via onboard terminals 6SHHG HOORZ RQ HOORZ RQ HOORZ IODVKHV TXLFNO UHHQ RQ UHHQ RQ 5HG IODVKHV TXLFNO W W 672 DFWLYH QWHUQDO HYHQW LVFUHSDQF H J FDEOH EUHDN 7ROHUDQFH WLPH GLVFUHSDQF HOOR Z VORZ DLO VDIH LQSXW WR VHOHFW 672 DLO VDIH DFNQRZOHGJPHQW 6WDQGDUG D...

Page 227: ...nowledge the inverter using a fail safe signal or you switch off the power supply voltage and switch it on again Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active basic functions r9773 1 STO deselection basic functions r9773 0 Standard acknowledgment p2103 Fail safe acknowledgment r9720 7 ON OFF1 r0054 0 Operation ...

Page 228: ...PROFIsafe control word 1 bit 7 0 1 0 Switch off the power supply volt age and switch on again Extended Functions via PROFIsafe and Ba sic Functions via on board terminals Select and deselect STO F DI 1 0 1 Select and deselect STO PROFIsafe control word 1 bit 0 1 0 1 or Select and deselect SS1 PRO FIsafe control word 1 bit 1 1 0 1 or Fail safe acknowledgment PROFIsafe control word 1 bit 7 0 1 0 Swi...

Page 229: ... The inverter does not set the error bit of the safety functions internal event After the tolerance time has expired the inverter signals the discrepancy fault C01770 or C30770 Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 Standard acknowledgmen...

Page 230: ...he motor again Example 3 Drive response for the STO via Power Module terminals function You have selected the STO via Power Module terminals function for the PM240 2 or PM240P 2 Power Module 6SHHG HOORZ RQ HOORZ RQ HOORZ IODVKHV TXLFNO UHHQ RQ UHHQ RQ 5HG IODVKHV UDSLGO 672 DFWLYH QWHUQDO HYHQW LVFUHSDQF H J LQWHUUXSWHG FDEOH 3RZHU RQ UHVHW LVFUHSDQF WROHUDQFH WLPH HOORZ VORZ DLO VDIH LQSXW WR VHO...

Page 231: ...lternative Basic functions via on board terminals Select and deselect STO F DI 1 0 1 Switch off the power supply volt age and switch on again Basic Functions via PROFIsafe and on board terminals or Extended Functions via PROFIsafe and Ba sic Functions via on board terminals Select and deselect STO F DI 1 0 1 Select and deselect STO PROFIsafe control word 1 bit 0 1 0 1 or Select and deselect SS1 PR...

Page 232: ...ule terminals function 8 Check that neither fault F01600 nor F30600 with fault value r0949 1030 is active You have acknowledged the discrepancy message and switched on the motor again Operation 6 3 Safe Torque Off STO Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 232 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 233: ... the control selects the STO function 0 0 0 6SHHG 21 2 HVHOHFW 672 2SHQ PRWRU KROGLQJ EUDNH 0RWRU KROGLQJ EUDNH LV RSHQ 6 LV UHTXHVWHG W W W Figure 6 13 Wait until standstill is reached and activate SBC with STO Before you can switch on the motor again you must deselect the STO function Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO deselect...

Page 234: ...e 6 14 When selecting SS1 the motor holding brake closes at standstill Before you can switch on the motor again you must deselect the SS1 function Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active basic functions r9773 1 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SBC requested basic functions r9773 4 De...

Page 235: ... Before you can switch on the motor again you must deselect the STO function Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO deselection basic functions r9773 0 Deselect STO extended functions r9720 0 SBC requested basic functions r9773 4 ON OFF1 r0054 0 Release motor holding brake r0899 12 Close motor holding brake r0899 13 Operation 6 4 Saf...

Page 236: ...he brake winding Cross circuit between the brake cable and the 24 V supply voltage Brake cable is interrupted Ground fault on the brake cable Figure 6 16 Examples of faults in the brake control Drive response If the inverter detects a fault in the brake control it responds with a STOP A message F01630 or F30630 and closes the brake Operation 6 4 Safe Brake Control SBC Safety Integrated SINAMICS G1...

Page 237: ...SS1 is active Page 251 The basic SS1 function does not monitor the motor speed The limit value violation is not relevant in this particular case Table 6 4 Switching the motor on and off when SS1 is active or not active Switching on the motor ON OFF1 0 1 Switching off the motor ON OFF1 OFF2 or OFF3 1 0 SS1 is not active If SS1 is not active then there are no restrictions for switching on and switch...

Page 238: ...KH PRWRU FRDVWV GRZQ WR D VWDQGVWLOO 6SHHG UHHQ RQ W W 66 DFWLYH 672 DFWLYH HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO W HVHOHFW 66 21 2 5HDG WR VZLWFK RQ 5 6 Figure 6 17 Braking behavior and diagnostics of the safety function SS1 Safe Stop 1 Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active basic functions r9773 1 SS1 active basic functions ...

Page 239: ...the inverter is ready to switch on Alternatively After deselecting SS1 wait a certain time before switching on We recommend a wait time of 200 ms 3 Switch on the motor ON OFF1 1 You have switched on the motor Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 239 ...

Page 240: ...motor torque using the STO safety function if the load speed reaches the standstill monitoring 7KH PRWRU FRDVWV GRZQ WR D VWDQGVWLOO 6SHHG 6KXWGRZQ VSHHG UHHQ RQ W W 6 0 6 5 DFWLYH 66 DFWLYH 672 DFWLYH HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO 66 GHOD W HVHOHFW 66 21 2 5HDG WR VZLWFK RQ 6 5 5 6 Figure 6 18 Braking behavior and diagnostics of the safety function SS1 Safe Stop 1 Inverter signal Paramete...

Page 241: ...e proceed as follows 1 Deselect SS1 2 After deselecting SS1 wait until the inverter is ready to switch on Alternatively After deselecting SS1 wait a certain time before switching on We recommend a wait time of 200 ms 3 Switch on the motor ON OFF1 1 You have switched on the motor Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manu...

Page 242: ...O safety function if one of the two conditions is fulfilled The actual speed reaches the value of the standstill monitoring The delay time has expired HOD WLPH 6723 ൺ 672 7KH PRWRU FRDVWV GRZQ WR D VWDQGVWLOO 6SHHG UHHQ RQ W W 6 0 6 5 DFWLYH 66 DFWLYH 672 DFWLYH HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO W HVHOHFW 66 21 2 6KXWGRZQ VSHHG 6WDQGVWLOO PRQLWRULQJ 5HDG WR VZLWFK RQ 5 6 6 0 Figure 6 19 Brakin...

Page 243: ...he motor again once SS1 is active proceed as follows 1 Deselect SS1 2 After deselecting SS1 wait until the inverter is ready to switch on Alternatively After deselecting SS1 wait a certain time before switching on We recommend a wait time of 200 ms 3 Switch on the motor ON OFF1 1 You have switched on the motor Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMA...

Page 244: ... SS1 function active using the OFF2 command then the behavior of the drive is dependent on the setting of the SS1 safety function SS1 without speed monitoring The inverter switches off the motor torque The motor then coasts to a standstill After the delay time STO is active SS1 with speed monitoring The inverter switches off the motor torque with the STO safety function The motor then coasts to a ...

Page 245: ...OFI safe telegram Can be interconnec ted with F DI F DO ON OFF1 r0054 0 OFF2 r0054 1 Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 245 ...

Page 246: ...ORZ IODVKHV UDSLGO UHHQ RQ UHHQ RQ 5HG IODVKHV UDSLGO W W 66 DFWLYH 672 DFWLYH QWHUQDO HYHQW LVFUHSDQF H J FDEOH EUHDN 7ROHUDQFH WLPH GLVFUHSDQF HOOR Z VORZ DLO VDIH LQSXW IRU VHOHFWLQJ 66 DLO VDIH DFNQRZOHGJ PHQW 6WDQGDUG DFNQRZOHGJPHQW 21 2 W 5 6 Figure 6 21 Inverter response for discrepancy of the input signal for SS1 example cable break in the channel of processor P1 Inverter messages after th...

Page 247: ...Inverter signal Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active basic functions r9773 1 SS1 active basic functions r9773 6 Deselect SS1 basic functions r9773 5 Standard acknowledgment p2103 Fail safe acknowledgment r9720 7 ON OFF1 r0054 0 Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATI...

Page 248: ...OFIsafe control word 1 bit 7 0 1 0 Switch off the power supply volt age and switch on again Extended Functions via PROFIsafe and Ba sic Functions via on board terminals Select and deselect SS1 F DI 1 0 1 Select and deselect STO PROFIsafe control word 1 bit 0 1 0 1 or Select and deselect SS1 PRO FIsafe control word 1 bit 1 1 0 1 or Fail safe acknowledgment PROFIsafe control word 1 bit 7 0 1 0 Switc...

Page 249: ...erter does not set the error bit of the safety functions internal event After the tolerance time has expired the inverter signals the discrepancy message C01770 or C30770 but does not interrupt the braking operation for the motor Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 SS1 active extended functions r9...

Page 250: ...0 Alternatively Switch off the power supply voltage and switch on again 3 Acknowledge the inverter with the standard acknowledge signal 4 Issue an OFF1 command ON OFF1 0 5 Switch on the motor ON OFF1 1 You have acknowledged the discrepancy message and switched on the motor again Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 250 Function ...

Page 251: ...723 6 0 Figure 6 23 General fault response of safety function SS1 as an example SS1 with acceleration monitoring Inverter signal Parame ter Included in the PRO FIsafe telegram Can be intercon nected with F DI F DO Internal event r9722 7 STO active extended functions r9722 0 SS1 active extended functions r9722 1 Deselect SS1 extended functions r9720 1 SAM SBR active r9723 16 Standard acknowledgment...

Page 252: ... Issue an OFF1 command ON OFF1 0 3 Acknowledge the inverter with the standard acknowledge signal 4 Switch on the motor again ON OFF1 1 You have acknowledged the internal event and switched on the motor again Operation 6 5 Safe Stop 1 SS1 Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 252 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 253: ...FF2 or OFF3 1 0 SLS is not active If SLS is not active then there are no restrictions for switching on and switching off the motor SLS is active If your application requires that SLS al ways remains active then you must take into account several special issues when switching on the motor Switching on the motor when SLS is active Page 266 The drive response depends on the sig nal that you use to sw...

Page 254: ...ng This case is shown in the diagram above The actual load speed reaches the value of the speed monitoring and the delay time for braking ramp has expired Advantage Already during braking the inverter detects as to whether the load speed decreases too slowly HOD WLPH DIWHU 6 6 VHOHFWLRQ 6SHHG LPLWDWLRQ 6HWSRLQW HVHOHFW 6 6 RU 352 VDIH FRQWURO ZRUG 6 6 DFWLYH 2 RU 352 VDIH VWDWXV ZRUG 0RQLWRULQJ W ...

Page 255: ...the speed after the delay time for the braking ramp HOD WLPH DIWHU 6 6 VHOHFWLRQ 6SHHG LPLWDWLRQ 0RQLWRULQJ 6HWSRLQW HVHOHFW 6 6 RU 352 VDIH FRQWURO ZRUG 6 6 DFWLYH 2 RU 352 VDIH VWDWXV ZRUG W W W 6 6 The inverter monitors the load speed after an ad justable delay time has expired Deselect SLS If the higher level controller deselects SLS then the inverter deactivates limiting and monitoring Operat...

Page 256: ...point speed limit Function 1 The motor continues to follow the speed setpoint 2 The inverter monitors the speed after the delay time has expired 6SHHG 6SHHG PRQLWRULQJ UHHQ RQ 6 6 DFWLYH 6 0 6 5 DFWLYH HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO HOD WLPH EUDNLQJ UDPS PRQLWRULQJ HVHOHFW 6 6 21 2 W W W 6 6 5 6 Figure 6 24 Selecting and deselecting the SLS safety function at low speeds Operation 6 6 Safely...

Page 257: ...HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO UDNLQJ UDPS PRQLWRULQJ GHOD WLPH HVHOHFW 6 6 21 2 W W W 6 6 5 6 6 5 Figure 6 25 Selecting and deselecting the SLS safety function at high speeds Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SAM SBR active r9723 16 ON OFF1 r0054 0 Operation 6 6 Safely Limited Speed SL...

Page 258: ...etpoint speed limit Function 1 The motor continues to follow the speed setpoint 2 The inverter monitors the speed after the delay time has expired 6SHHG 6SHHG PRQLWRULQJ UHHQ RQ 6 6 DFWLYH 6 0 6 5 DFWLYH HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO HVHOHFW 6 6 21 2 HOD WLPH 6HOHFW 6 6 ൺ 6 6 DFWLYH W W W 6 6 5 6 Figure 6 26 Selecting and deselecting the SLS safety function at low speeds Operation 6 6 Safe...

Page 259: ...H HOORZ RQ HOORZ RQ HOORZ IODVKHV VORZO HOD WLPH 6HOHFW 6 6 ൺ 6 6 DFWLYH HVHOHFW 6 6 21 2 W W W 6 6 5 6 Figure 6 27 Selecting and deselecting the SLS safety function at high speeds Inverter signal Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SAM SBR active r9723 16 ON OFF1 r0054 0 Operation 6 6 Safely Limited Speed SLS...

Page 260: ...as it brakes using the SBR Safe Brake Ramp function 6SHHG LPLWLQJ VWDJH LPLWLQJ VWDJH 6HOHFW 6 6 OHYHO 352 VDIH FRQWURO ZRUG FWLYH 6 6 OHYHO 352 VDIH VWDWXV ZRUG HYHO HYHO HYHO HYHO W W W 6 6 6 6 After an adjustable time the inverter switches the SLS monitoring from the higher SLS level to the lower SLS level Switching over SLS levels is only possible via PROFIsafe with control word 1 The inverter...

Page 261: ... diagram above The load speed has decreased down to the value SLS monitoring and the delay time for braking ramp has expired When you switch from one of the lower monitoring level to a higher speed monitoring level then the inverter immediately monitors the speed with the higher SLS level 6 6 OHYHO 6 6 OHYHO 6 6 OHYHO 6SHHG UHHQ RQ FWLYH 6 6 OHYHO 6 6 DFWLYH 6 0 6 5 DFWLYH HOORZ IODVKHV VORZO HVHO...

Page 262: ...e r9722 4 Deselect SLS r9720 4 SLS level active r9722 9 r9722 10 Select SLS level r9720 9 r9720 10 SAM SBR active r9723 16 ON OFF1 r0054 0 Operation 6 6 Safely Limited Speed SLS Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 262 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 263: ...OHYHO 6 6 OHYHO 6 6 OHYHO 6SHHG UHHQ RQ FWLYH 6 6 OHYHO 6 6 DFWLYH 6 0 6 5 DFWLYH HOORZ IODVKHV VORZO HVHOHFW 6 6 6HOHFW 6 6 OHYHO 21 2 HOD WLPH 6HOHFW 6 6 ൺ 6 6 DFWLYH W W W 5 6 Figure 6 29 Switching between different monitoring thresholds Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SLS level active r9...

Page 264: ... command e g when reaching limit switches the following happens 1 The inverter brakes the motor with the OFF1 or OFF3 ramp down time 2 Also while braking the inverter monitors the motor speed 3 When reaching the standstill monitoring the inverter safely switches off the motor torque with the STO safety function 4 The motor coasts down to a standstill Operation 6 6 Safely Limited Speed SLS Safety I...

Page 265: ...ter immediately safely switches off the motor torque using the STO safety function Inverter signal Parame ter Included in the PRO FIsafe telegram Can be intercon nected with F DI F DO STO active extended functions r9722 0 SLS active r9722 4 Deselect SLS r9720 4 ON OFF1 r0054 0 OFF2 r0054 1 Operation 6 6 Safely Limited Speed SLS Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pr...

Page 266: ...switch on Alternatively After deselecting STO wait a certain time before switching on We recommend a wait time of 200 ms 4 Switch on motor within 5 s after deselecting STO ON command You have switched on the motor Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SLS acti...

Page 267: ...ter goes back into the STO state The inverter no longer responds to the ON command The inverter outputs Alarm A01795 To switch on the motor you must repeat the procedure described above Operation 6 6 Safely Limited Speed SLS Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 267 ...

Page 268: ...ent After the tolerance time has expired the inverter signals the discrepancy Alarm C01770 or C30770 The SLS function remains active and the motor remains switched on Independent of the voltage levels available the inverter sets the evaluation of the discrepant F DI into the safe state zero until you acknowledge the inverter using a fail safe signal or you switch off the power supply voltage and s...

Page 269: ...ively you can acknowledge the message in one of the following ways However the drive stops in these cases Select the STO function and then deselect again F DI 1 0 1 Select the SS1 function and then deselect again F DI 1 0 1 Switch off the inverter power supply voltage and on again 3 Acknowledge the inverter with the standard acknowledge signal You have acknowledged the discrepancy message and dese...

Page 270: ... UHHQ RQ UHHQ RQ 5HG IODVKHV TXLFNO HOORZ RQ HOORZ VORZ HOORZ IODVKHV TXLFNO 5 6 6 6 Figure 6 34 Limit value violation of safety function SLS Example with STOP A as fault response Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active extended functions r9722 0 SLS active r9722 4 Deselect SLS r9720 4 Standard acknowledg...

Page 271: ...nput F DI 0 1 0 Select the STO function and deselect again PROFIsafe control word 0 bit 0 or F DI 1 0 1 Select the SS1 function and deselect again PROFIsafe control word 0 bit 1 or F DI 1 0 1 Switch off the inverter power supply voltage and on again 4 Acknowledge the inverter with the standard acknowledge signal 5 Switch on the motor ON OFF1 1 You have acknowledged the internal event and switched ...

Page 272: ... active Switching on the motor ON OFF1 0 1 Switching off the motor ON OFF1 OFF2 or OFF3 1 0 SSM is not active If SSM is not active then there are no restrictions for switching on and switching off the motor SSM is active If SSM is active you must take into ac count several special issues when switching on the motor Switching on the motor when SSM is active Page 278 The drive response depends on th...

Page 273: ...alue of the SSM function to 0 When the motor is switched on the inverter compares the load speed with the speed limit 6SHHG 6SHHG OLPLW 1HJDWLYH VSHHG OLPLW 6SHHG EHORZ WKH OLPLW YDOXH UHHQ RQ HOORZ RQ W 21 2 660 660 W W 5 6 Figure 6 35 Time response of the safety function SSM Safe Speed Monitor Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO SSM...

Page 274: ...2 DFWLYH 672 DFWLYH 6SHHG EHORZ WKH OLPLW YDOXH 6SHHG EHORZ WKH OLPLW YDOXH 660 DFWLYH UHPDLQV DFWLYH 660 DFWLYH EHFRPHV LQDFWLYH W 21 2 6WDQGVWLOO PRQLWRULQJ 660 W W 5 6 6 Figure 6 36 OFF1 command when the SSM safety function is active If you switch off the motor with the SSM function active using the OFF1 or OFF3 command e g when reaching limit switches the following happens 1 The inverter brake...

Page 275: ...mand If the SSM active feedback signal should remain active when the pulses are inhibited then the inverter safely switches off the motor torque using the safety function STO Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 SSM feedback signal active speed below limit value r9722 15 ON OFF1 r0054 0 OFF2 r0054 ...

Page 276: ...th the SSM function active using the OFF1 or OFF3 command e g when reaching limit switches the following happens 1 The inverter brakes the motor down to standstill and then switches it off 2 Also while braking the inverter monitors the motor speed If the SSM active feedback signal should remain active when the pulses are inhibited then the inverter safely switches off the motor torque using the sa...

Page 277: ...e feedback signal should remain active when the pulses are inhibited then the inverter safely switches off the motor torque using the safety function STO The feedback signal SSM active remains 0 Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 SSM feedback signal active speed below limit value r9722 15 ON OFF1...

Page 278: ...he motor when the SSM function is active interrupting SSM With this setting the SSM function does not influence switching on the motor SSM is active when you switch on the motor Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO SSM feedback signal active speed below limit value r9722 15 ON OFF1 r0054 0 Operation 6 7 Safe Speed Monitor SSM Safety In...

Page 279: ... motor 3 After deselecting STO wait until the inverter is ready to switch on Alternatively After deselecting STO wait a certain time before switching on We recommend a wait time of 200 ms 4 Switch on motor within 5 s after deselecting STO ON command You have switched on the motor Inverter signal Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended...

Page 280: ...rter goes back into the STO state The inverter no longer responds to the ON command The inverter outputs Alarm A01795 To switch on the motor you must repeat the procedure described above Operation 6 7 Safe Speed Monitor SSM Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 280 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 281: ... SDI is active Page 290 Table 6 10 Switching the motor on and off when SDI is active or not active Switching on the motor ON OFF1 0 1 Switching off the motor ON OFF1 OFF2 or OFF3 1 0 SDI is not active If SDI is not active then there are no restrictions for switching on and switching off the motor SDI is active If your application requires that SDI al ways remains active then you must take into acc...

Page 282: ...r The inverter tolerates brief motion in the monitored direction of rotation up to an adjustable angle of rotation of the motor shaft 6SHHG UHHQ RQ 6 DFWLYH 6 DFWLYH HOORZ RQ HOORZ IODVKHV VORZO HOORZ IODVKHV VORZO HFHOHUDWLRQ HFHOHUDWLRQ HVHOHFW 6 6 GHVHOHFW 21 2 W W W 6 6 5 6 Figure 6 42 Time response of the safety function SDI Safe direction Inverter signal Parameters Included in the PROFI safe...

Page 283: ...he behavior of the inverter after switching off the motor in two different ways 1 Feedback signal SDI active for pulse inhibit remains active With this setting the inverter safely switches off the motor torque when reaching the standstill monitoring using the STO safety function The inverter ensures that the motor does not actively accelerate The SDI active signal also remains at 1 for a motor tha...

Page 284: ...nverter immediately switches off the motor Depending on the selected setting the inverter immediately switches off the motor torque with the STO safety function Inverter signal Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 ON OFF1 r0054 0 ...

Page 285: ...n SDI is active interrupts the feedback signal from SDI With this setting the SDI function does not influence switching on the motor SDI is active when you switch on the motor Inverter signals Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 ...

Page 286: ...lecting STO wait a certain time before switching on We recommend a wait time of 200 ms 4 Switch on motor within 5 s after deselecting STO ON command You have switched on the motor again Inverter signals Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SDI active r9722 12 SDI deselect r...

Page 287: ...verter goes back into the STO state The inverter no longer responds to the ON command The inverter outputs Alarm A01795 To switch on the motor you must repeat the procedure described above Operation 6 8 Safe Direction SDI Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 287 ...

Page 288: ...ance time has expired the inverter signals the discrepancy Alarm C01770 or C30770 The SDI function remains active and the motor remains switched on Independent of the voltage levels available the inverter sets the evaluation of the discrepant fail safe digital input into the safe state zero until you acknowledge the inverter using a fail safe signal or you switch off the power supply voltage and s...

Page 289: ...1 0 Alternatively you can acknowledge the message in one of the following ways However the drive stops in these cases Select the STO function and then deselect again F DI 1 0 1 Select the SS1 function and then deselect again F DI 1 0 1 Switch off the power supply voltage of the inverter and switch on again 3 Acknowledge the inverter with the standard acknowledge signal You have acknowledged the di...

Page 290: ... RQ 5HG IODVKHV TXLFNO HOORZ RQ HOORZ VORZ HOORZ IODVKHV TXLFNO 5 6 6 Figure 6 48 Limit value violation of safety function SDI Example with STOP A as fault response Inverter signals Parameters Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Internal event r9722 7 STO active extended functions r9722 0 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect S...

Page 291: ... F DI 0 1 0 Select the STO function and deselect again PROFIsafe control word 0 bit 0 or F DI 1 0 1 Select the SS1 function and deselect again PROFIsafe control word 0 bit 1 or F DI 1 0 1 Switch off the power supply voltage of the inverter and switch on again 4 Acknowledge the inverter with the standard acknowledge signal 5 Switch on the motor ON OFF1 1 You have acknowledged the internal event and...

Page 292: ...ignals the discrepancy fault C01770 or C30770 Independent of the voltage levels available the inverter sets the evaluation of the discrepant fail safe digital input into the safe state zero until you acknowledge the inverter using a fail safe signal or you switch off the power supply voltage and switch it on again Inverter signals Parameter Included in the PROFI safe telegram Can be interconnec te...

Page 293: ...ower supply volt age and switch on again Extended Functions via PROFIsafe and Ba sic Functions via on board terminals Select and deselect STO F DI 1 0 1 Select and deselect STO PROFIsafe control word 1 bit 0 1 0 1 or Select and deselect SS1 PRO FIsafe control word 1 bit 1 1 0 1 or Fail safe acknowledgment PROFIsafe control word 1 bit 7 0 1 0 Switch off the power supply volt age and switch on again...

Page 294: ...e connected motor immediately STOP B For a STOP B the inverter brakes the motor with the OFF3 ramp down time until standstill is detected This is then followed by a STOP A If you operate the motor with torque control then the inverter switches over the control mode to speed control The inverter monitors the braking of the motor The type of monitoring corresponds to the monitoring mode of SS1 Setti...

Page 295: ...are active then the inverter responds as follows Fault F01611 immediately initiates a STOP A There is no immediate stop response for message C01711 However the message is kept When selecting a safety function the inverter responds with a stop as described above 1 The SSM function is considered as active safety function if the SSM filter and the SSM hysteresis have been enabled Operation 6 10 Stop ...

Page 296: ...DO Internal event r9722 7 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 Standard acknowledgment p2103 ON OFF1 r0054 0 Switching the motor on after an internal event Procedure To switch the motor on after an internal event proceed as follows 1 Deselect the STO function 2 Issue an OFF1 command ON OFF1 0 3 Acknowledge the inverter with the standard acknowledge signal 4...

Page 297: ...HHG OLPLW 6SHHG EHORZ WKH OLPLW YDOXH UHHQ RQ 5HG IODVKHV UDSLGO UHHQ RQ W W QWHUQDO HYHQW HOORZ RQ HOORZ RQ HOORZ IODVKHV UDSLGO 6 0 6 5 DFWLYH 672 DFWLYH W 21 2 6WDQGDUG DFNQRZOHGJ PHQW DLO VDIH DFNQRZOHGJ PHQW QYHUWHU LGHQWLILHV DQ LQWHUQDO IDXOW 660 660 6723 6723 6723 5 6 Figure 6 52 Response of the SSM safety function to an internal event Inverter signals Parameter Included in the PROFI safe ...

Page 298: ... control word 0 bit 7 0 1 0 Fail safe acknowledge signal via a fail safe digital input F DI 0 1 0 Select the STO function and deselect again PROFIsafe control word 0 bit 0 or F DI 1 0 1 Select the SS1 function and deselect again PROFIsafe control word 0 bit 1 or F DI 1 0 1 Switch off the power supply voltage of the inverter and switch on again 3 Acknowledge the inverter with the standard acknowled...

Page 299: ...afe fashion Acknowledging via PROFIsafe Procedure To acknowledge the inverter via PROFIsafe proceed as follows 1 Acknowledge the fault with bit 7 of the control word 0 Bit 7 0 1 0 2 Then acknowledge the inverter with the standard acknowledgement signal You have acknowledged the inverter in a fail safe fashion Acknowledging by selecting and deselecting STO Procedure To acknowledge the inverter by s...

Page 300: ...aults by temporarily shutting off the power supply voltage of the inverter and then switching it on again Operation 6 11 Fail safe acknowledgment Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 300 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 301: ...knowledge the inverter using a fail safe signal or you switch off the power supply voltage and switch it on again Inverter signals Parameter Included in the PROFI safe telegram Can be interconnec ted with F DI F DO Standard acknowledgment p2103 Fail safe acknowledgment r9720 7 Acknowledging a discrepancy message Procedure To acknowledge the discrepancy message proceed as follows 1 Remove the discr...

Page 302: ... acknowledged the discrepancy message Operation 6 11 Fail safe acknowledgment Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 302 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 303: ...ct SDI STO is active No effect No effect No effect SS1 is active Page 304 No effect 1 No effect 1 SLS is active Page 305 Page 309 Page 315 SDI is active Page 306 Page 310 Page 313 SSM is ac tive Page 307 Page 311 Page 314 Page 316 1 Exception When SS1 is active and the following conditions are simultaneously satisfied the inverter initiates a STOP A The motor speed exceeds the SLS limit or exits t...

Page 304: ...DI F DO STO active basic functions r9773 1 STO deselection basic functions r9773 0 STO cause selection via terminal on the Power Module r9772 25 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SS1 active extended functions r9722 1 Deselect SS1 extended functions r9720 1 SAM SBR active r9723 16 ON OFF1 r0054 0 Operation 6 12 Selecting safety function when a safety func...

Page 305: ...cted with F DI F DO STO active basic functions r9773 1 STO deselection basic functions r9773 0 STO cause selection via terminal on the Power Module r9772 25 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SLS active r9722 4 Deselect SLS r9720 4 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D a...

Page 306: ...connected with F DI F DO STO active basic functions r9773 1 STO deselection basic functions r9773 0 STO cause selection via terminal on the Power Module r9772 25 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 Operation 6 12 Selecting safety function when a safety function is active Sa...

Page 307: ...72 660 W W 5 6 W Example for speed SSM monitoring speed Select STO SSM is ac tive 7KH PRWRU FRDVWV GRZQ WR D VWDQGVWLOO 6SHHG UHHQ RQ HOORZ IODVKHV VORZO HOORZ RQ 672 DFWLYH 6SHHG EHORZ WKH OLPLW YDOXH HVHOHFW 672 660 W W 5 6 W Example for speed SSM monitoring speed Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMAT...

Page 308: ...tion via terminal on the Power Module r9772 25 STO active extended functions r9722 0 Deselect STO extended functions r9720 0 SSM feedback signal active speed below limit value r9722 15 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 308 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 309: ...e telegram Can be interconnected with F DI F DO STO active extended functions r9722 0 SS1 active basic functions r9773 6 Deselect SS1 basic functions r9773 5 SS1 active extended functions r9722 1 Deselect SS1 extended functions r9720 1 SLS active r9722 4 Deselect SLS r9720 4 SAM SBR active r9723 16 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS...

Page 310: ...OFI safe telegram Can be interconnected with F DI F DO STO active extended functions r9722 0 SS1 active basic functions r9773 6 Deselect SS1 basic functions r9773 5 SS1 active extended functions r9722 1 Deselect SS1 extended functions r9720 1 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 SAM SBR active r9723 16 Operation 6 12 Selecting safety function when a s...

Page 311: ...RZ WKH OLPLW YDOXH 660 DFWLYH EHFRPHV LQDFWLYH 660 DFWLYH UHPDLQV DFWLYH 6KXWGRZQ VSHHG HVHOHFW 66 660 6 5 W W W 5 6 Example SS1 with brake ramp monitoring SSM monitoring speed Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 311 ...

Page 312: ... Included in the PROFI safe telegram Can be interconnected with F DI F DO STO active extended functions r9722 0 SS1 active basic functions r9773 6 Deselect SS1 basic functions r9773 5 SS1 active extended functions r9722 1 Deselect SS1 extended functions r9720 1 SSM feedback signal active speed below limit value r9722 15 SAM SBR active r9723 16 Operation 6 12 Selecting safety function when a safety...

Page 313: ...m Can be interconnected with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SSM feedback signal active speed below limit value r9722 15 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW...

Page 314: ...signals Parameter Included in the PROFI safe telegram Can be interconnected with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SSM feedback signal active speed below limit value r9722 15 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 314 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 315: ...uded in the PROFI safe telegram Can be interconnected with F DI F DO SLS active r9722 4 Deselect SLS r9720 4 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 315 ...

Page 316: ...ed in the PROFI safe telegram Can be interconnected with F DI F DO SSM feedback signal active speed below limit value r9722 15 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 Operation 6 12 Selecting safety function when a safety function is active Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 316 Function Manual 01 2017 FW V4 7 SP...

Page 317: ...lect SS1 extended functions r9720 1 SLS active r9722 4 Deselect SLS r9720 4 SLS level active r9722 9 r9722 10 Select SLS level r9720 9 r9720 10 SSM feedback signal active speed below limit value r9722 15 SDI active r9722 12 SDI deselect r9720 12 SDI active r9722 13 Deselect SDI r9720 13 SAM SBR active r9723 16 Forced checking procedure test stop of the STO terminals on the PM240 2 or PM240P 2 Powe...

Page 318: ...nt r9720 7 Ready to switch on r0052 0 ON OFF1 r0054 0 OFF2 r0054 1 OFF3 r0054 2 Release motor holding brake r0899 12 Close motor holding brake r0899 13 Operation 6 13 Overview of the inverter signals relevant for operation Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 318 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 319: ...larm 67890 C01700 Message 1700 for safety functions Messages C are either alarms or faults See the following table Operation 6 14 List of alarms and faults Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 319 ...

Page 320: ...knowledged Cause 2 The STO via Power Module terminals function is selected however the function is not enabled in the Control Unit p9601 7 p9801 7 0 Remedy 1 Set both switches on the Power Module to the OFF setting or enable the function in the Control Unit 2 Acknowledge the inverter fail safe 3 Replace the Power Module if it cannot be acknowledged 1010 1011 For details please refer to the List Ma...

Page 321: ...50 the inverter outputs fault F1611 S S S S S S S 6HOHFW VDIHW IXQFWLRQ ෪ S W Remedy Check the F DI wiring contact problems Resolve the contact problems or faults at the PROFIBUS master PROFINET controller The inverter terminates the monitoring and does not signal any faults if the signal state remains stable before the time 5 p9650 expires longer than p9650 S S S 6HOHFW VDIHW IXQFWLRQ ෪ S W 1001 ...

Page 322: ...t be 0 or FFFF 6066 Source address invalid F_Source_Add The source address must not be 0 or FFFF 6067 Watchdog time value invalid F_WD_Time The watchdog time value must not be 0 6165 Fault in reception of the PROFIsafe telegram This fault can also occur if the inverter has received an inconsistent or out of date PRO FIsafe telegram after the power supply voltage is switched off and switched on aga...

Page 323: ...enance Page 331 F01649 Internal software error 1 Switch off the Control Unit power supply and then on again 2 If it cannot be acknowledged replace the Control Unit F01650 Acceptance test required Acceptance tests for the safety functions Page 209 F01651 Synchronization safety time slices unsuccessful 1 Switch off the Control Unit power supply and then on again 2 If it cannot be acknowledged replac...

Page 324: ...py function again by entering the corresponding value into p9700 F01665 System is defective The inverter has identified a defect 1 Switch off the Control Unit power supply and then on again 2 Contact Technical Support if it cannot be acknowledged You have not configured the STO via Power Module terminals func tion but you have activated the terminals on the PM240 2 or PM240P 2 Power Module 1 Set t...

Page 325: ...on again A01696 Test stop for motion monitoring is selected when powering up The forced checking procedure test stop of the extended functions is selected when powering up and this is not permissible Deselect the forced checking procedure of the extended functions and then select again A01697 F01697 Test stop for motion monitoring is required The time set in p9559 for the forced checking procedure...

Page 326: ...8 999 Fault in data cross check between processor 1 and pro cessor 2 Remedy Please refer to the List Manual 1000 Check watchdog timer has expired Too many signal changes at the F DI Remedy Check the F DI wiring contact problems 1001 Initialization error of the check timer Remedy Switch off the power supply voltage of the inverter and switch on again Upgrade inverter firmware 1005 Pulses already ca...

Page 327: ...ck the setting of the safety functions 3 Perform an acceptance test C01714 alarm 1 Safely limited speed exceeded 1 Check the speed setpoint received from the higher level control 2 Check the SLS limits C01716 fault Tolerance for safe direction of mo tion exceeded Check the tolerance setting for the SDI function C01770 fault Discrepancy error of the fail safe digital inputs Check the F DI wiring A0...

Page 328: ... off the power supply voltage of the inverter and switch on again 3 Replace the Power Module if it cannot be acknowledged Cause 2 The STO via Power Module terminals function is selected however the function is not enabled in the Control Unit p9601 7 p9801 7 0 Remedy 1 Set both switches on the PM240 2 or PM240P 2 Power Module to the OFF setting or enable the function in the Control Unit 2 Acknowled...

Page 329: ...actory settings with the safety functions inhibited F30662 Error internal communications 1 Switch off the Control Unit power supply and then on again 2 Contact Technical Support if it cannot be acknowledged F30664 Fault during power up Switch off the power supply voltage of the inverter and switch on again Contact Technical Support if it cannot be acknowledged F30665 System is defective 1 Switch o...

Page 330: ...LS limits C30716 fault Tolerance for safe direction of mo tion exceeded Check the tolerance for the SDI function C30770 fault Discrepancy error of the fail safe digital inputs or the fail safe digital outputs Check the F DI wiring A30772 Test stop for fail safe digital output running The alarm automatically disappears after successfully ending or can celing error the forced checking procedure test...

Page 331: ...ation to maintain the operational safety and reliability of my system or machine How do I replace defective components of the inverter or the inverter itself How do I ensure that the safety functions are still working correctly after making a replacement Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 331 ...

Page 332: ...r plant or machine so that the requirements of the safety functions are always complied with Registering to receive the newsletter Procedure Proceed as follows to subscribe to the Safety Integrated Newsletter 1 In the Internet open the following page Siemens automation technology www automation siemens com 2 On this page open the folder Presales info 3 In folder Presales info select the Newsletter...

Page 333: ... supply voltage again ensure that nobody is in the dangerous area around the machine Close the protective devices available before you switch on the power supply voltage Check the stability of the closed loop control for example by briefly moving the drive in both directions of rotation Perform a reduced acceptance test Corrective maintenance 7 3 Replacing components of the SINAMICS G120 or G120D ...

Page 334: ...ings WARNING Risk of injury due to uncontrolled drive motion Replacing inverters of different types can result in uncontrolled motion of the drive In all cases that are not permitted according to the table above recommission the drive after replacing an inverter Special issue relating to communication via PROFINET Device replacement without removable data storage medium The inverter supports the P...

Page 335: ... siemens com WW view en 19292127 Corrective maintenance 7 3 Replacing components of the SINAMICS G120 or G120D inverters Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 335 ...

Page 336: ...same or higher firmware version as the Control Unit that was replaced 6 Reconnect the signal cables of the Control Unit 7 Switch on the line voltage again 8 The inverter loads the settings from the memory card 9 Check what the inverter reports after loading Alarm A01028 The loaded settings are not compatible with the inverter Clear the alarm with p0971 1 and recommission the drive Fault F01641 Ack...

Page 337: ...inverter power supply 14 Wait until all LEDs on the inverter go dark 15 Switch on the inverter power supply again 16 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a firmware change Page 366 You have replaced the Control Unit and transferred the safety function settings from the PC to the new Control Unit Replacing a Control Unit with data backup in St...

Page 338: ...om the PC to the new Control Unit Replacing the Control Unit with data backup in the operator Panel Precondition You have backed up the actual settings of the Control Unit to be replaced to an Operator Panel Procedure To replace the Control Unit proceed as follows 1 Disconnect the line voltage to the Power Module and if installed the external 24 V supply or the voltage for the digital outputs of t...

Page 339: ...6 Set p9701 to AC hex 17 Set p0010 to 0 18 Back up the settings so they are not lost when the power fails BOP 2 in the menu EXTRAS RAM ROM IOP in the menu SAVE RAM TO ROM 19 Switch off the inverter power supply 20 Wait until all LEDs on the inverter go dark 21 Switch on the inverter power supply again 22 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a...

Page 340: ...he Control Unit 2 Remove the signal cables of the Control Unit 3 Remove the defective Control Unit 4 Mount the new Control Unit on the Power Module 5 Reconnect the signal cables of the Control Unit 6 Switch on the line voltage again 7 Recommission the drive The Control Unit replacement has been completed after the drive has been successfully commissioned Corrective maintenance 7 3 Replacing compon...

Page 341: ...wer Module check the direction of motor rotation Procedure To replace the Power Module proceed as follows 1 Switch off the line voltage of the Power Module You can leave any external 24 V supply to the Control Unit switched on 2 Remove the connecting cables of the Power module 3 Remove the Control Unit from the Power Module 4 Replace the Power Module 5 Mount the Control Unit onto the new Power Mod...

Page 342: ... supply voltage again ensure that nobody is in the dangerous area around the machine Close the protective devices available before you switch on the power supply voltage Check the stability of the closed loop control for example by briefly moving the drive in both directions of rotation Perform a reduced acceptance test Corrective maintenance 7 4 Replacing the SINAMICS G120C converter Safety Integ...

Page 343: ...After you have carried out the replacement you must restore the inverter s settings WARNING Risk of injury due to uncontrolled drive motion Replacing inverters of different types can result in uncontrolled motion of the drive In all cases that are not permitted according to the table above recommission the drive after replacing an inverter Special issue relating to communication via PROFINET Devic...

Page 344: ...vice names with a PG Details of the device replacement without removable storage medium can be found in the Internet PROFINET system description http support automation siemens com WW view en 19292127 Corrective maintenance 7 4 Replacing the SINAMICS G120C converter Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 344 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 345: ...lace the inverter proceed as follows 1 Disconnect the line voltage to the inverter and if installed the external 24 V supply or the voltage for the digital outputs of the inverter 2 Remove the connecting cables of the inverter 3 Remove the defective inverter 4 Install the new inverter 5 Remove the memory card from the old inverter and insert this into the new inverter 6 Connect all of the cables t...

Page 346: ...rter by pressing the button The inverter signals faults after the download Ignore these faults as they will be automatically acknowledged by the following steps 9 In STARTER select the screen form for the safety functions 10 Select the Change settings button 11 Select the Activate settings button 12 Save your settings copy RAM to ROM 13 Switch off the inverter power supply 14 Wait until all LEDs o...

Page 347: ...ng your settings copy RAM to ROM 13 Disconnect the online connection 14 Switch off the inverter supply voltage 15 Wait until all LEDs on the inverter go dark 16 Switch on the inverter supply voltage again 17 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a firmware change Page 366 You have replaced the inverter and transferred the safety function setti...

Page 348: ...1 F01650 F01680 and F30680 Ignore these faults as they will be automatically acknowledged by the following steps 14 Set p0010 to 95 15 Set p9761 to the safety password 16 Set p9701 to AC hex 17 Set p0010 to 0 18 Back up the settings so they are not lost when the power fails For BOP 2 in the menu EXTRAS RAM ROM For IOP in the menu SAVE RAM TO ROM 19 Switch off the inverter power supply 20 Wait unti...

Page 349: ...connecting cables of the inverter 3 Remove the defective inverter 4 Install the new inverter 5 Connect all of the cables to the inverter 6 Reconnect the line voltage and if being used the external 24 V supply or the voltage for the digital outputs of the inverter 7 Recommission the drive Inverter commissioning has been completed after it has been commissioned Corrective maintenance 7 4 Replacing t...

Page 350: ... supply voltage again ensure that nobody is in the dangerous area around the machine Close the protective devices available before you switch on the power supply voltage Check the stability of the closed loop control for example by briefly moving the drive in both directions of rotation Perform a reduced acceptance test Corrective maintenance 7 5 Replacing components of the SINAMICS G110M inverter...

Page 351: ...1 4 After replacing the Control Unit you must restore the inver ter s settings WARNING Risk of injury due to uncontrolled drive motion Replacing inverters with different firmware can result in uncontrolled motion of the drive In all cases that are not permitted according to the table above recommission the drive after replacing an inverter Special issue relating to communication via PROFINET Devic...

Page 352: ...names with a PG Details of the device replacement without removable storage medium can be found in the Internet PROFINET system description http support automation siemens com WW view en 19292127 Corrective maintenance 7 5 Replacing components of the SINAMICS G110M inverters Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 352 Function Manual 01 2017 FW V4 7 SP6 A5E3426...

Page 353: ...e the Control Unit proceed as follows 1 Switch off the inverter power supply voltage 2 Remove all cables from the inverter 3 After 5 minutes check whether the device is in a no voltage condition 4 Release the four Power Modules screws 5 Remove the Power Module 6 Withdraw the ribbon cable to the CPI module from the Control Unit 7 Release the four screws from the Control Unit 8 Remove the defective ...

Page 354: ... Power Modules screws 5 Remove the Power Module 6 Withdraw the ribbon cable to the CPI module from the Control Unit 7 Release the four screws from the Control Unit 8 Remove the defective Control Unit 9 Mount the new Control Unit The new Control Unit must have the same article number and the same or higher firmware version as the Control Unit that was replaced 10 Insert the ribbon cable to the CPI ...

Page 355: ...ondition 4 Release the four Power Modules screws 5 Remove the Power Module 6 Withdraw the ribbon cable to the CPI module from the Control Unit 7 Release the four screws from the Control Unit 8 Remove the defective Control Unit 9 Mount the new Control Unit The new Control Unit must have the same article number and the same or higher firmware version as the Control Unit that was replaced 10 Insert t...

Page 356: ... cables from the inverter 3 After 5 minutes check whether the device is in a no voltage condition 4 Release the four Power Modules screws 5 Remove the Power Module 6 Withdraw the ribbon cable to the CPI module from the Control Unit 7 Release the four screws from the Control Unit 8 Remove the defective Control Unit 9 Mount the new Control Unit The new Control Unit must have the same article number ...

Page 357: ...761 to the safety password 23 Set p9701 to AC hex 24 Set p0010 to 0 25 Back up the settings so they are not lost when the power fails SAVE RAM TO ROM 26 Switch off the inverter supply voltage 27 Wait until all LEDs on the inverter go dark 28 Switch on the inverter supply voltage again 29 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a firmware change ...

Page 358: ... CPI module from the Control Unit 7 Release the four screws from the Control Unit 8 Remove the defective Control Unit 9 Mount the new Control Unit 10 Insert the ribbon cable to the CPI module back into the Control Unit 11 Mount the Power Module on the Control Unit 12 Reconnect all of the cables to the inverter 13 Switch on the power supply voltages again 14 Recommission the drive The Control Unit ...

Page 359: ...the inverter 3 After 5 minutes check whether the device is in a no voltage condition 4 Release the four Power Modules screws 5 Remove the Power Module 6 If a memory card is inserted in the Power Module remove the memory card and insert it into the new Power Module 7 Mount the new Power Module on the Control Unit 8 Reconnect all of the cables to the inverter 9 Switch on the power supply voltages ag...

Page 360: ...loop control for example by briefly moving the drive in both directions of rotation Perform a reduced acceptance test 7 6 1 Overview of how to replace an inverter Permissible replacement You must replace the inverter if it continually malfunctions If you replace a defective inverter by a new inverter with the same or higher firmware version the settings of the defective inverter can be loaded to t...

Page 361: ...new inverter 5 Install the new inverter 6 Install the connecting cables of the inverter 7 Connect up the line voltage again 8 The inverter loads the settings from the memory card 9 After loading check whether the inverter outputs Alarm A01028 Alarm A01028 The loaded settings are not compatible with the inverter Clear the alarm with p0971 1 and recommission the drive No alarm A01028 Perform a reduc...

Page 362: ...ait until all LEDs on the inverter are dark 15 Switch on the inverter power supply voltage again 16 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a firmware change Page 366 You have replaced the inverter and transferred the safety function settings from the PC to the new inverter Replacing an inverter with data backup in Startdrive Requirement You hav...

Page 363: ...Replacing an inverter with data backup in the operator panel Procedure To replace the inverter proceed as follows 1 Disconnect the line voltage to the inverter 2 Remove the inverter connecting cables 3 Remove the defective inverter 4 Install the new inverter 5 Install the connecting cables of the inverter 6 Connect up the line voltage again 7 Connect the inverter to the operator panel 8 Transfer t...

Page 364: ...9 Switch off the inverter power supply 20 Wait until all LEDs on the inverter are dark 21 Switch on the inverter supply voltage again 22 Perform a reduced acceptance test Reduced acceptance after a component has been replaced and a firmware change Page 366 You have replaced the inverter and transferred the safety function settings from the operator panel to the new inverter Corrective maintenance ...

Page 365: ...ecting cables of the inverter 3 Remove the defective inverter 4 Install the new inverter 5 Connect all of the cables to the inverter 6 Reconnect the line voltage and if being used the external 24 V supply or the voltage for the digital outputs of the inverter 7 Recommission the drive Inverter commissioning has been completed after it has been commissioned Corrective maintenance 7 6 Replacing the S...

Page 366: ...g the Safe Brake Relay Check the SBC function Supplement the hardware version in the inverter data Replacing the safety related pe ripherals e g Emergency Stop switch Check the control of the safe ty functions affected by the components that have been replaced No change Inverter firmware update An acceptance test for the safety functions is not re quired Check as to whether the firm ware update wa...

Page 367: ...my inverter How long does it take for my drive to respond when selecting a safety function How long does it take for my drive to respond when the safety function is active and the motor malfunctions According to which standards are the safety functions of my inverter certified Where can I find the inverter certificate What are the technical data of the Safe Brake Relay Safety Integrated SINAMICS G...

Page 368: ...n probability of dangerous failure when the safety function is demanded according to IEC 61508 3 Including Safe Brake Relay The machine manufacturer must specify a probability of failure in the form of a PFH value for every safety function of a machine The integrated inverter safety functions are only ever part of a complete machine safety function A complete safety function comprises the followin...

Page 369: ... siemens com WW view en 76254308 System properties 8 2 Probability of failure of the safety functions PFH value Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 369 ...

Page 370: ...ms that the safety functions comply with the requirements as laid down in EN ISO 13849 1 and IEC 61508 We provide a manufacturer s declaration for the transition period from releasing a firmware version up to the test institute issuing an EC type examination certificate The manufacturer declaration confirms that the safety functions are in conformance with the appropriate standards Procedure Proce...

Page 371: ...s a consequence safety components require a CE marking As machine builder you must provide documentation that you create for the CE marking of the machine together with the EC Declaration of Conformity for the products that have been installed The current EC Declarations of Conformity for the inverter are in the Internet EC Declaration of Conformity http support automation siemens com WW view en 6...

Page 372: ...mpensate for voltage drops along the brake cable Current drawn at 24 V DC 0 05 A the current drawn by the motor brake Maximum current 2 A Conductor cross section max 2 5 mm2 Dimensions W x H x D 69 mm x 63 mm x 33 mm Weight approx 0 17 kg System properties 8 4 Safe Brake Relay Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 372 Function Manual 01 2017 FW V4 7 SP6 A5E34...

Page 373: ... following Worst case for a fault free inverter The response time is less than or equal to the specified value Worst case for an inverter fault The response time is less than or equal to the specified value The response time is applicable for fault causes within the inverter itself e g for a defective microproces sor System properties 8 5 Response times after selection Safety Integrated SINAMICS G...

Page 374: ...time 1 14 ms bus cycle time 1 SBC PROFIBUS Signal change at the output of the Safe Brake Relay 16 ms 30 ms PROFINET 16 ms bus cycle time 1 30 ms bus cycle time 1 1 Bus cycle time Time for cyclic data exchange via PROFINET Table 8 3 Response times when using the extended functions Function Selection via Response Response time Worst case for a fault free inverter Worst case for an inverter fault STO...

Page 375: ...SBC F DI Signal change at the output of the Safe Brake Relay 8 ms t_E 1 22 ms t_E 1 Terminals STO_A STO_B on the PM240 2 or PM240P 2 Power Module 24 ms 1 When p9651 0 t_E p9651 3 ms p9651 Delays When p9651 0 t_E 4 ms Table 8 5 Response times when using the extended functions Function Selec tion via Response Response time Worst case for a fault free inverter Worst case for an in verter fault STO F ...

Page 376: ...esponse times when using the basic functions Function Selection via Response Response time Worst case for a fault free in verter Worst case for an inverter fault SS1 PROFIBUS STO is ac tive 14 ms T 2 14 ms T 2 PROFINET 14 ms T 2 bus cycle time1 14 ms T 2 bus cycle time1 SBC PROFIBUS Signal change at the output of the Safe Brake Relay 16 ms T 2 30 ms T 2 PROFINET 16 ms T 2 bus cycle time1 30 ms T 2...

Page 377: ...is set SS1 with braking ramp monitoring T p9582 time to brake down to standstill detection SS1 with acceleration monitoring T the lower of the two times p9556 Time to brake down to standstill detection Response times when selected via a fail safe digital input of the Control Unit 0 0 6LJQDO DW WR VHOHFW 66 66 LV DFWLYH 6HOHFW 66 672 LV DFWLYH 66 UHVSRQVH WLPH 2XWSXW 6 UHVSRQVH WLPH 0RWRU KROGLQJ E...

Page 378: ... for a fault free inverter Worst case for an inver ter fault SS1 F DI STO is active 50 ms T 2 t_E 1 52 ms T 2 t_E 1 SBC Signal change at the output of the Safe Brake Relay 52 ms T 2 t_E 1 60 ms T 2 t_E 1 1 When p10017 0 t_E p10017 3 ms p10017 Debounce time When p10017 0 t_E 4 ms 2 T depends on how safety function SS1 is set SS1 with braking ramp monitoring T p9582 time to brake down to standstill ...

Page 379: ...re extended by p9586 Delay time actual value sensing Response time after PROFIsafe communication interruption The inverter receives the PROFIsafe monitoring time from the higher level level fail safe control F CPU If the PROFIsafe telegram is not received before the end of the PROFIsafe monitoring time the inverter activates the STO function Depending when the interruption takes place the inverter...

Page 380: ...stem properties 8 6 Response times when a monitoring function responds Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 380 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 381: ...does a typical acceptance for safety functions look like As machine manufacturer or company operating a machine what standards and regulations must I observe Where can I find more information on my inverter Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 381 ...

Page 382: ...e trace enter the storage location in the acceptance report If you print the trace append the printout to the acceptance report If you can carry out the acceptance test without the trace function there is no need to use the trace Alarm A01697 This alarm is issued following each system startup and is not critical for acceptance After the acceptance test of the inverter s safety functions you must a...

Page 383: ...TO function as part of the basic functions proceed as follows Status 1 The inverter is ready The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 STO is not active r9773 1 0 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 Switch on the motor ON command 2 3 Check that the correct motor is running Appendix A 2 Examples of acceptance tests Safety Integrated SI...

Page 384: ...e r9772 25 1 If a mechanical brake is not available the motor coasts down A mechanical brake brakes the motor and holds it to ensure that it remains at standstill The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 The inverter signals the following STO is selected r9773 0 1 STO is active r9773 1 1 4 Deselect STO 4 1 Deselect STO 4 2 Check the following STO i...

Page 385: ...ve r9722 0 0 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 Switch on the motor ON command 2 3 Check that the correct motor is running 3 Select STO 3 1 Select STO while the motor is running 3 2 Check the following If a mechanical brake is not available the motor coasts down A mechanical brake brakes the motor and holds it to ensure that it remains at a standstill The inverter signals neither f...

Page 386: ...nals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 You have performed the acceptance test of the STO function Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 386 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 387: ...function proceed as follows Status 1 The inverter is ready Check the following The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 SS1 is not active r9773 6 0 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 Switch on the motor ON command 2 3 Check that the correct motor is running Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G...

Page 388: ...xpired the inverter signals STO is active r9773 1 1 4 Deselect SS1 4 1 Deselect SS1 4 2 Check the following SS1 is not active r9773 6 0 The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 You have completed the acceptance test of the SS1 function Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro ...

Page 389: ...Diagram 2 After SS1 has been selected the inverter monitors the speed using the acceleration monitoring 6SLQGOH VSHHG UHHQ 2Q LDJQRVWLFV 66 DFWLYH 672 DFWLYH 21 HOORZ RQ ODVKLQJ VORZO RQWURO HVHOHFW 66 21 2 2 66 GHVHOHFWHG 21 66 VHOHFWHG 6 5 W W U U W U S 6 5 S S Figure A 4 Diagram 1 acceptance test SS1 with braking ramp monitoring Appendix A 2 Examples of acceptance tests Safety Integrated SINAMI...

Page 390: ... not active r9722 1 0 Go online with the STARTER and configure the following trace Trigger on variable bit pattern r9720 1 0 Record the following values r9714 0 r9714 1 r9722 Display the bits r9722 0 1 Select the time interval and pretrigger so you can recognize the selection of SS1 and the transition into the subsequent STO state Start the trace 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 ...

Page 391: ...he recorded curves of r9714 0 and r9714 1 are approximately parallel 4 Deselect SS1 4 1 Deselect SS1 4 2 Check the following SS1 is not active r9722 1 0 The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 You have completed the acceptance test of the SS1 function Example of a trace U U U U U SS1 is selected SS1 is active Speed The motor brakes on the OFF3 ram...

Page 392: ...r faults nor alarms of the safety functions r0945 0 7 r2122 0 7 SBC is not active r9773 4 0 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 Switch on the motor ON command 2 3 Check that the correct motor is running 2 4 Enter a speed setpoint 0 3 Select SBC 3 1 Select the STO function or the SS1 function 3 2 Check The inverter signals SBC is active r9773 4 1 Appendix A 2 Examples of acceptance t...

Page 393: ... inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 You have performed the acceptance test of the SBC function Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 393 ...

Page 394: ...ponds with a STOP B 5HDG 6SHHG 6HWSRLQW UHHQ RQ UHHQ RQ LDJQRVWLFV 7HVW OLPLW YDOXH HVHOHFW 6 6 6 6 DFWLYH 672 DFWLYH QWHUQDO HYHQW UDSLG 5HG IODVKHV UDSLGO 2Q HOORZ RQ ODVKHV VORZO RQWURO FNQRZOHGJH DLO VDIH DFNQRZO HGJPHQW HVHOHFW 6 6 21 2 6 5 W W U U U W U S S 6 6 Figure A 7 Diagram 1 acceptance test for SLS with stop reaction STOP A Appendix A 2 Examples of acceptance tests Safety Integrated S...

Page 395: ...e SLS levels 1 The inverter is ready Check the following The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 SLS is not active r9722 4 0 Go online with the STARTER and configure the following trace Trigger on variable bit pattern r9722 7 0 Record the following values r9714 0 r9714 1 r9722 Display the bits r9722 0 4 7 9 10 Select the interval and pretrigger so...

Page 396: ...ase deselect SLS and then select it again 2 5 Check that the correct motor is running The following tests depend on how you have set the SLS function during com missioning Diagram 1 The inverter responds with STOP A in the event of a limit violation Diagram 2 The inverter responds with STOP B in the event of a limit violation 2 6 The inverter signals the following C01714 and C30714 safe velocity l...

Page 397: ...After braking STO is active r9722 0 1 3 Deselect SLS 3 1 Deselect SLS 3 2 Check SLS is not active r9722 4 0 3 3 Acknowledge the messages for the safety functions You have performed the acceptance test of the SLS function Example of a trace STOP B in the event of a limit violation U U U U U U U U U U U SLS is active Speed The motor acceler ates to the active SLS level The speed exceeds the ac tive ...

Page 398: ...tched off The diagrams show the setting SSM without hysteresis as an example 6ZLWFKHG RQ 6SHHG 6HWSRLQW UHHQ RQ HOORZ RQ HOORZ IODVKHV VORZO HOORZ IODVKHV VORZO LDJQRVWLFV 6SHHG EHORZ WKH OLPLW YDOXH 672 DFWLYH 21 2 DWLQJ HVHOHFW 672 21 2 HUR VSHHG GHWHFWLRQ 6 5 W W U U W U S 660 PV V Figure A 9 Diagram 1 acceptance test SSM with active feedback signal when the motor is switched off Appendix A 2 E...

Page 399: ... inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 Go online with the STARTER and configure the following trace Trigger on variable bit pattern r9722 15 0 Record the following values r0899 r9714 0 r9722 Display the following bits r0899 11 r9722 15 Select the interval and pretrigger so you can recognize when the level exceeds the SSM limit and subsequently falls...

Page 400: ...the motor 3 1 Switch off the motor OFF1 command 3 2 Analyze the trace If r9714 0 velocity limit p9346 r9722 15 0 applies SSM without hysteresis If r9714 0 velocity limit p9546 r9722 15 1 applies SSM with hysteresis If r9714 0 velocity limit p9546 hysteresis p9547 r9722 15 1 applies The speed below limit value check back signal remains active when the motor is switched off If the motor is switched ...

Page 401: ...r ac celerates Speed above the limit value Speed below the limit value Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 401 ...

Page 402: ... can be set with the STOP A and STOP B stop responses The following diagrams only show the case with the stop response STOP A The different response of the drive depending on the stop response set is described in the following tables Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 402 Function Manual 01 2017 FW V4 7 SP6 A5E3426...

Page 403: ...SHHG 6HWSRLQW UHHQ 2Q UHHQ 2Q LDJQRVWLFV 7HVW OLPLW YDOXH FNQRZOHGJH 6 DFWLYH 672 DFWLYH QWHUQDO HYHQW ODVKLQJ UDSLGO ODVKLQJ UDSLGO 6ORZO HOORZ 2Q ODVKLQJ VORZO RQWURO DLO VDIH DFNQRZO HGJPHQW 6 GHVHOHFW 6ZLWFK RQ PRWRU HDFWLYDWH OLPLWDWLRQ 21 2 FNQRZOHGJH 6 6 5 W W U U U W U S S Figure A 11 Diagram 1 acceptance for SDI SDI active remains active when the motor is switched off Appendix A 2 Example...

Page 404: ...n of rotation proceed as follows Status 1 The inverter is ready Check the following The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 SDI is not active r9722 12 0 Go online with the STARTER and configure the following trace Trigger on variable bit pattern r9722 7 0 Record the following values r9713 0 r9722 Display the bits r9722 0 1 7 12 Select the interval...

Page 405: ... Switch on motor within 5 seconds after deselecting SDI ON command If you wait longer than 5 seconds for the ON command then STO is activa ted In this case deselect SDI and then select it again Switch on the motor ON command 2 4 Check that the correct motor is rotating in the expected direction 3 Deactivate the setpoint limitation for the acceptance test Activate the Acceptance mode In STARTER In ...

Page 406: ...When SDI is selected the inverter signals SDI is active r9722 12 1 If r9713 0 SDI tolerance then the inverter signals an internal event r9722 7 0 STOP A in the event of a limit value violation STOP B in the event of a limit value vio lation The motor coasts down to a standstill r9722 0 1 The inverter brakes the motor on the OFF3 ramp r9722 1 1 After braking STO is active r9722 0 1 5 Acknowledge fa...

Page 407: ...6SHHG UHHQ 2Q UHHQ 2Q LDJQRVWLFV 7HVW OLPLW YDOXH FNQRZOHGJH 6 DFWLYH 672 DFWLYH QWHUQDO HYHQW ODVKLQJ UDSLGO ODVKLQJ UDSLGO 6ORZO HOORZ 2Q ODVKLQJ VORZO RQWURO DLO VDIH DFNQRZO HGJPHQW HVHOHFW 6 6ZLWFK RQ PRWRU HDFWLYDWH OLPLWDWLRQ 21 2 FNQRZOHGJH 6HWSRLQW 6 5 W W U U U W U S S 6 Figure A 13 Diagram 1 acceptance for SDI SDI active remains active when the motor is switched off Appendix A 2 Example...

Page 408: ...on of rotation proceed as follows Status 1 The inverter is ready Check the following SDI is not active r9722 13 0 The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 Go online with the STARTER and configure the following trace Trigger on variable bit pattern r9722 7 0 Record the following values r9713 0 r9722 Display the bits r9722 0 1 7 13 Select the interva...

Page 409: ...itch on motor within 5 seconds after deselecting SDI ON command If you wait longer than 5 seconds for the ON command then STO is activa ted In this case deselect SDI and then select it again Switch on the motor ON command 2 4 Check that the correct motor is rotating in the expected direction 3 Deactivate the setpoint limitation for the acceptance test Activate the Acceptance mode In STARTER In Sta...

Page 410: ...hen SDI is activated the inverter signals SDI is active r9722 13 1 If r9713 0 SDI tolerance then the inverter signals an internal event r9722 7 0 STOP A in the event of a limit value violation STOP B in the event of a limit value vio lation The motor coasts down to a standstill r9722 0 1 The inverter brakes the motor on the OFF3 ramp r9722 1 1 After braking STO is active r9722 0 1 5 Acknowledge fa...

Page 411: ...osition actual val ue of the drive deviates from the permissible tol erance STOP B is active the motor brakes on the OFF3 ramp STO as a consequence of STOP B being active Appendix A 2 Examples of acceptance tests Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 411 ...

Page 412: ...ow status of the fail safe input 1 1 Switch the signal of the fail safe digital input to be tested to low 1 2 In the F CPU check whether in status word S_ZSW5 the corresponding bit has the value 0 2 Check the High status of the fail safe input 2 1 Switch the signal of the fail safe digital input to be tested to high 2 2 In the F CPU check whether in status word S_ZSW5 the corresponding bit has the...

Page 413: ...kumentation_Maschine German document en_G120x_Documentation_machine English document Report of the settings for the basic functions from firmware version V4 4 onwards de_G120x_Basic_V4 4 German report en_G120x_Basic_V4 4 English report Report of the settings for the extended functions from firmware version V4 4 onwards Protokoll_de_G120x_Extended_V4 4 German report Protocol_en_G120x_Extended_V4 4 ...

Page 414: ...ctions You can find the logs and the machine documentation in the following sections Appendix A 3 Documentation for acceptance Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 414 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 415: ...de and safety equipment Operating mode Safety equipment Drive Selected safety function Checked Example Production Protective door closed Conveyor belt Protective door open Conveyor belt SS1 braking in 2 seconds Emergency Stop button press ed Conveyor belt STO Setting up Protective door closed Conveyor belt Protective door open Conveyor belt SLS level 1 300 rpm Emergency Stop button press ed Convey...

Page 416: ...s Commissioning engineer This confirms that the tests and checks have been carried out properly Date Name Company dept Signature Machine manufacturer This confirms that the settings documented above are correct Date Name Company dept Signature Appendix A 3 Documentation for acceptance Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 416 Function Manual 01 2017 FW V4 7 S...

Page 417: ...er Value SI enable functions integrated in the drive p9601 p9601_v Only for the CU250S 2 Control Unit SI enable safe brake control p9602 p9602_v SI PROFIsafe address p9610 p9610_v F DI switch over discrepancy time p9650 p9650_v SI STO debounce time p9651 p9651_v Only for the CU250S 2 Control Unit SI Safe Stop 1 delay time p9652 p9652_v SI forced dormant error detection timer p9659 p9659_v SI force...

Page 418: ...29 0 p9729 0 _v p9729 1 p9729 1 _v p9729 2 p9729 2 _v SI reference checksum SI parameters processor 2 p9899 p9899_v Table A 11 Safety functions Name Number Value SI Motion enable safety functions p9501 p9501_v SI Motion function specification p9506 p9506_v SI Motion function configuration p9507 p9507_v SI Motion response during pulse suppression p9509 p9509_v SI Motion gearbox motor load denominat...

Page 419: ...delay time p9582 p9582_v SI Motion braking ramp monitoring time p9583 p9583_v From firmware V4 5 SI Motion fault tolerance actual value ac quisition encoderless p9585 p9585_v SI Motion delay time of the evaluation encoderless p9586 p9586_v SI Motion encoderless actual value acquisition filter time p9587 p9587_v SI Motion actual value acquisition encoderless minimum current p9588 p9588_v SI Motion ...

Page 420: ...urce p10007 p10007_v SI safe state signal selection p10039 p10039_v SI F DO 0 signal sources p10042 0 p10042 0 _v p10042 1 p10042 1 _v p10042 2 p10042 2 _v p10042 3 p10042 3 _v p10042 4 p10042 4 _v p10042 5 p10042 5 _v SI F DO feedback signal input activation p10046 p10046_v SI F DO test stop mode p10047 p10047_v Table A 13 Safety logbook Name Number Value SI change control checksum r9781 0 r9781 ...

Page 421: ...proof is to be given and whether there is an adequate level of safety are just as different as the assignment of responsibilities The most important thing for manufacturers of machines and companies that set up plants and systems is that the legislation and regulations in the country where the machine or plant is being operated apply For example the control system for a machine that is to be used ...

Page 422: ...l Directives apply for a specific piece of equipment or device the requirements of all of the relevant Directives apply e g for a machine with electrical equipment the Machinery Directive and the Low Voltage Directive apply A 4 2 1 Machinery Directive The basic safety and health requirements specified in Annex I of the Directive must be fulfilled for the safety of machines The protective goals mus...

Page 423: ... bodies responsible for setting the B and C standards The measures specified here for minimizing risk however may also be useful for manufacturers if no applicable C standards have been defined Type B standards group standards B standards cover all safety related standards for various different machine types B standards are aimed primarily at the bodies responsible for setting C standards They can...

Page 424: ...the relevant safety requirements of the Machinery Directive are fulfilled Q DUFKLWHFWXUHV OO 6 IURP 3 E HILQHG DUFKLWHFWXUHV UHVWULFWHG PD LPXP 3 IRU HOHFWURQLFV 1 6DIHW RI 0DFKLQHU XQFWLRQDO VDIHW VDIHW UHODWHG HOHFWULFDO HOHFWURQLF DQG SURJUDPPDEOH HOHFWURQLF FRQWURO V VWHPV 1 62 6DIHW RI 0DFKLQHU 6DIHW UHODWHG SDUWV RI FRQWURO V VWHPV 6HFWRU 6WDQGDUG 1 IRU WKH DUHD RI PDFKLQHV EHORZ 1 RU GHYLDW...

Page 425: ...icates that the point is covered by this standard Comment 1 Designated architectures are described in Annex B of EN ISO 13849 1 and provide a simplified basis for the quantification Comment 2 For complex electronics Using designated architectures in compliance with EN ISO 13849 1 up to PL d or every architecture in compliance with EN 62061 Comment 3 For non electrical systems Use components that c...

Page 426: ...ved from the risk analysis are sub divided into sub safety functions which are then assigned to real devices sub systems and sub system elements Both the hardware and software are covered EN 62061 also describes the requirements placed on implementing application programs A safety related control systems comprises different sub systems From a safety perspective the sub systems are described in ter...

Page 427: ... ISO 13849 1 IEC EN 61508 or IEC EN 62061 The standard provides information specifying how qualified devices can be integrated when safety functions are implemented Develop own subsystems Programmable electronic systems and complex systems Application of IEC 61508 or IEC 61800 5 2 Simple devices and subsystems Application of EN 62061 EN 62061 does not include information about non electric systems...

Page 428: ...s standard is now accepted worldwide particularly in North America and in the automotive industry Today many regulatory bodies already stipulate it e g as a basis for NRTL listing Another recent development with respect to IEC 61508 is its system approach which extends the technical requirements to include the entire safety installation from the sensor to the actuator the quantification of the pro...

Page 429: ...Q 5LVN UHGXFWLRQ V WKH PDFKLQH VDIH 1R HV 1 5LVN DQDO VLV 5LVN DVVHVVPHQW 0LQLPL LQJ ULVNV DQG VHOHFWLQJ VXLWDEOH SURWHFWLYH PHDVXUHV DUH QRW SDUW RI WKH ULVN DVVHVVPHQW Figure A 17 Iterative process for achieving safety Risks must be reduced by designing and implementing the machine accordingly e g by means of controllers or protective measures suitable for the safety related functions If the pro...

Page 430: ...components required for executing the safety related functions fulfill these requirements A 4 2 9 Residual risk In today s technologically advanced world the concept of safety is relative The ability to ensure safety to the extent that risk is ruled out in all circumstances zero risk guarantee is practically impossible The residual risk is the risk that remains once all the relevant protective mea...

Page 431: ... is in the interests of manufacturing and operating companies that they carefully maintain the applicable regulations and are forced to fulfill the requirement to use state of the art technology Third party insurance companies generally demand that their customers fulfill the applicable standards of the standards organizations Self insured companies are not initially subject to this requirement bu...

Page 432: ...ecise description of the category and a list of devices that fulfill this requirement can be found on the Internet at the following address NRGF http www ul com Online Certifications Directory UL Category code Guide information search for category NRGF TUV Rheinland of North America Inc is also an NRTL for these applications A 4 3 4 ANSI B11 ANSI B11 standards are joint standards developed by asso...

Page 433: ...ds ISO IEC number JIS number Comment ISO12100 EN 1050 JIS B 9700 JIS B 9702 earlier designation TR B 0008 and TR B 0009 ISO13849 1 JIS B 9705 1 ISO13849 2 JIS B 9705 1 IEC 60204 1 JIS B 9960 1 Without annex F or route map of the Europe an foreword IEC 61508 0 to 7 JIS C 0508 IEC 62061 JIS number not yet assigned Appendix A 4 Standards and specifications Safety Integrated SINAMICS G110M G120 G120C ...

Page 434: ...ets covering the following areas are available for example Process monitoring in production environments Axes subject to gravitational force Roller pressing machines Lathes and turning centers purchasing selling These information sheets issued by specialist committees can be obtained by all interested parties e g to provide support in factories or when regulations or safety related measures for pl...

Page 435: ...https support industry siemens com cs ww en view 109477365 SINAMICS G110M operating instructions https support industry siemens com cs ww en view 109478193 SIMATIC ET200proFC 2 operating instructions https support industry siemens com cs ww en view 109478246 Function Manuals Safety Integrated function manual https support industry siemens com cs ww en view 109477367 Configuring PROFIsafe Installin...

Page 436: ... en view 21210852 Distributed ET 200pro I O system SIMATIC ET 200pro motor starters manual https support industry siemens com cs ww en view 22332388 ET 200pro motor starter in the distributed ET 200pro I O system Finding the most recent edition of a manual If there a multiple editions of a manual select the latest edition Configuring a manual Further information about the configurability of manual...

Page 437: ...he configured manual can be exported in RTF PDF or XML format Appendix A 5 Manuals and technical support Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 437 ...

Page 438: ...chnical overview Standards and guidelines EMC compliant control cabinet design EMC overview https support industry siemens com cs ww en view 103704610 EMC Guidelines configuration manual EMC compliant control cabinet design potential equalization and cable routing EMC installation guideline http support automation siemens com WW view en 60612658 Safety Integrated for novices technical overview App...

Page 439: ...e This online tool provides you with a standards compliant report that can be integrated in the documentation as proof of safety Safety Evaluation Tool www siemens com safety evaluation tool Appendix A 5 Manuals and technical support Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 439 ...

Page 440: ...The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their experience and knowledge in the Forum You can find your local representative for Automation Drives via our contact database under Contact Partner Information about local service repair spare parts and much more can be found under Services Appendix A 5 Manuals and t...

Page 441: ...e send your suggestions to the following address or by E mail Siemens AG Digital Factory Motion Control Postfach 3180 91050 Erlangen Germany E mail mailto docu motioncontrol siemens com Appendix A 6 Mistakes and improvements Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD 441 ...

Page 442: ...Appendix A 6 Mistakes and improvements Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 442 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 443: ...issioning 102 Offline 104 Online 104 Overview 112 Commissioning engineer 15 Compound braking 28 Configuring support 438 Consistency 129 159 Consistent signals 129 159 Contact bounce 129 160 Control mode 26 Control Unit CU230P 2 22 24 CU240B 2 22 24 CU240D 2 22 24 CU240E 2 22 24 CU250D 2 22 24 CU250S 2 22 24 Control word 1 52 53 Control word 5 54 Copy Parameter 206 Series commissioning 208 211 Copy...

Page 444: ...SLS 270 SS1 251 SSM 297 STO 296 F CPU 49 F DI Fail safe Digital Input 60 102 F DI status Acceptance test 412 F DO Fail safe Digital Output 94 Filter Contact bounce 129 160 Discrepancy 129 159 On off test 129 160 Filter for fail safe digital input 128 157 Firmware update 366 Firmware version 334 351 415 Flying restart 28 151 153 Forced checking procedure 131 134 147 149 164 165 368 Extended functio...

Page 445: ...ty of Failure per Hour 368 PL Performance level 370 Plant manufacturer 15 PLC program 416 Position switches 84 Pressure cylinder 43 Printing machine 43 Probability of failure 368 Probability of Failure per Hour 368 Procedure 17 PROFIsafe 47 102 Control word 1 52 53 Control word 5 54 Start communication 205 Status word 1 52 53 296 Status word 5 54 Telegram 30 51 Telegram 900 51 PROFIsafe address ty...

Page 446: ...84 185 select 254 256 258 Select level 262 317 Setpoint speed limit 184 185 Speed monitoring 186 Standstill monitoring 264 Switch off the motor 264 Switch on motor 266 Switching monitoring threshold 260 Switching over speed monitoring 261 263 Speed monitoring 294 Speed ratio 151 153 Spindle drive 41 SS1 Safe Stop 1 36 Acceptance test 387 388 390 391 active 317 Delay time 175 176 178 179 180 181 18...

Page 447: ...SLS level 260 Symbols 17 Synchronous motor 26 System description 415 T Telegram 30 51 117 Telegram 900 51 117 Test interval 368 Test mode F DO 172 Test signals 129 160 Test stand 27 Test stop Performing 218 Test stop forced checking procedure 147 149 Trace 416 Turning machine 40 U Update Firmware 366 V V f control 26 Vector control 26 Version Firmware 415 Hardware 415 Safety function 415 W Winders...

Page 448: ...Index Safety Integrated SINAMICS G110M G120 G120C G120D and SIMATIC ET 200pro FC 2 448 Function Manual 01 2017 FW V4 7 SP6 A5E34261271B AD ...

Page 449: ......

Page 450: ...l information about Safety Integrated Germany Further information SINAMICS inverters Safety Integrated www siemens com sinamics www siemens com safety integrated Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN ...

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