SICK Omni CLX490 Series Operating Instructions Manual Download Page 6

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Operating Instructions

CLX490 Compact OMNI Scanner

Contents

I-6

8009237/RB47/2007-08-03

Electrical connections and cables ..................................................................................... 5-2

5.2.1

Wire cross-sections .......................................................................................................... 5-2

5.2.2

Prefabricated cables (overview) .................................................................................. 5-2

5.2.3

Connections/cables for the AMV/S Connection Module ................................... 5-3

5.2.4

Connections/cables for the Bus Connection Modules
BMV10 and BMS20 ......................................................................................................... 5-4

5.2.5

Connections/cables for the external parameter memory
(connection to AMV/S or BMV10/BMS20)............................................................. 5-4

5.2.6

Connections/cables for the IP 65 connector cover
(connection to AMV100/200 or BMV10) ............................................................... 5-5

5.3

Connector pin assignment.................................................................................................... 5-6

5.3.1

Terminals on the CLX ....................................................................................................... 5-6

5.3.2

External parameter memory no. 2020307/2021689
(optional accessory)
connector cover no. 2021298 (optional accessory).......................................... 5-7

5.4

Preparations for electrical installation............................................................................... 5-8

5.4.1

Requirements for the host interface .......................................................................... 5-8

5.4.2

Supply voltage .................................................................................................................... 5-8

5.4.3

Non-SICK Power supply unit/connections without the
Connection Module........................................................................................................... 5-9

5.5

Electrical installation procedur.......................................................................................... 5-13

5.5.1

Individual steps................................................................................................................ 5-13

5.5.2

Tools .................................................................................................................................... 5-13

5.5.3

Connecting the supply voltage .................................................................................. 5-13

5.5.4

Connecting the host interface ................................................................................... 5-14

5.5.5

Connecting the CAN interface ................................................................................... 5-15

5.5.6

Connecting the PC.......................................................................................................... 5-15

5.5.7

Connecting the switching inputs ............................................................................... 5-16

5.5.8

Connecting the "Result 1 to Result 2" switching outputs............................... 5-19

Operation ....................................................................................................................... 6-1

6.1

Overview of steps for starting up the CLX ...................................................................... 6-1

6.2

Default settings ......................................................................................................................... 6-1

6.2.1

Default settings of the CLX490 ................................................................................... 6-2

6.3

Quick start ................................................................................................................................... 6-3

6.3.1

Switching the CLX on for the first time with the factory default settings...... 6-3

6.4

Configuring (parameterization) the CLX ........................................................................... 6-4

6.4.1

Configuring the CLX with CLV-Setup........................................................................... 6-4

6.4.2

Function of the tabs in CLV-Setup (overview) ........................................................ 6-6

6.4.3

Guide to parameterization menu................................................................................. 6-8

6.5

Operating modes and outputing the reading result ................................................. 6-14

6.5.1

Reading mode (standard operating mode).......................................................... 6-14

6.5.2

Percentage evaluation.................................................................................................. 6-17

6.5.3

Background teach-in ..................................................................................................... 6-19

6.5.4

Displaying and editing operating data .................................................................... 6-21

6.5.5

Reading diagnosis .......................................................................................................... 6-21

6.5.6

Monitor Host Interface.................................................................................................. 6-22

6.5.7

Auxiliary input.................................................................................................................... 6-24

6.5.8

Self-test .............................................................................................................................. 6-24

6.5.9

Executing CLX functions interactively...................................................................... 6-25

6.6

CLX messages........................................................................................................................ 6-25

6.6.1

Displaying messages .................................................................................................... 6-25

6.7

Switching off the CLX ........................................................................................................... 6-26

Maintenance ................................................................................................................. 7-1

7.1

Maintenance during operation ............................................................................................ 7-1

7.2

Cleaning the CLX....................................................................................................................... 7-1

7.2.1

Cleaning the front window.............................................................................................. 7-1

7.2.2

Cleaning other optical surfaces.................................................................................... 7-2

Summary of Contents for Omni CLX490 Series

Page 1: ...Omni Line CLX490 Compact OMNI Scanner for Bar Codes OPERATING INSTRUCTIONS...

Page 2: ...s Windows 95TM 98TM Windows NTTM Windows 2000TM Windows XPTM and Internet ExplorerTM are registered trademarks or trademarks of the Microsoft Corporation in the USA and other countries AcrobatTM Reade...

Page 3: ...ons Chapter 3 Product description Page 3 1 Chapter 6 2 Default settings Page 6 1 Chapter 6 5 Operating modes and outputing the reading result Page 6 14 Chapter 9 Technical data Page 9 1 Chapter 10 3 I...

Page 4: ...imum requirement Windows 95TM 9 Install the CLV Setup software and online CLV Setup Help from the CD ROM Manu als Software on your PC 10 Connect the PC to the auxiliary interface of the CLX To do so c...

Page 5: ...ants 3 1 3 1 3 System requirements 3 1 3 1 4 Design 3 3 3 2 Method of operation 3 4 3 2 1 Autofocus function 3 5 3 2 2 Event controlled dynamic focus control 3 6 3 2 3 Additional components 3 6 3 3 In...

Page 6: ...pply voltage 5 13 5 5 4 Connecting the host interface 5 14 5 5 5 Connecting the CAN interface 5 15 5 5 6 Connecting the PC 5 15 5 5 7 Connecting the switching inputs 5 16 5 5 8 Connecting the Result 1...

Page 7: ...ompact OMNI Scanner 9 2 9 3 Dimensioned drawing of the CLX 9 2 10 Appendix 10 1 10 1 Overview 10 1 10 2 Specification diagrams 10 1 10 2 1 Reading conditions for all diagrams 10 1 10 2 2 Reading perfo...

Page 8: ...he Profibus DP 10 32 10 10 3 Connection to the DeviceNet 10 32 10 10 4 Connection to Interbus S 10 32 10 10 5 Connection to Ethernet TCP IP 10 32 10 10 6 Building a CAN Scanner Network 10 32 10 10 7 I...

Page 9: ...he 15 pin D Sub HD I O socket 5 6 Table 5 5 Pin assignment of the 15 pin D Sub HD Host Term cable plug 5 7 Table 5 6 Pin assignment of the 15 pin D Sub HD I O cable socket 5 7 Table 5 7 Maximum cable...

Page 10: ...ding mode 8 10 Table 8 7 Troubleshooting result output errors in Reading mode 8 11 Table 8 8 Troubleshooting errors in the result status output in Reading mode 8 13 Table 9 1 Technical specifications...

Page 11: ...y interface structure for No Read 6 16 Fig 6 5 CLV Setup Displaying the percentage evaluation in the Terminal Emulator 6 18 Fig 6 6 CLV Setup Dialog window for running the background teach in 6 19 Fig...

Page 12: ...14 Required distance between the bar codes on an object 10 27 Fig 10 15 Auxiliary input via the auxiliary interface of the CLX 10 29 Fig 10 16 CLV Setup auxiliary input on the Terminal Emulator 10 30...

Page 13: ...ience This document is intended for persons who are responsible for the following activities 1 2 1 Mounting electrical installation maintenance and replacement Electricians and service technicians 1 2...

Page 14: ...res more effectively Tip Tips explain settings in the user interface of the CLV Setup program Default Marks a section containing the factory defaults SCANNING FREQUENCY This typeface is used to refer...

Page 15: ...the devices in the relevant application e g conveyor belt 2 1 3 Startup operation and configuration Experience operating the devices in the relevant application e g conveyor belt Knowledge of the hard...

Page 16: ...than those specified herein may result in hazardous radiation exposure As with sunlight never look directly into the laser beam Do not direct the laser beam at the eyes of other persons Mount and ali...

Page 17: ...automatically deactivates the laser diode in Reading mode Sensor input and Serial interface trigger mode if the reading interval has not ended after 10 minutes default setting However it does not end...

Page 18: ...nd reset the daily operating data 2 5 Environmental information The CLX is designed to cause minimum impact on the environment It does not contain any silicone based materials on the housing surface a...

Page 19: ...epending on the number of copies ordered the delivery includes optional CLX490 Operating Instructions in English and or German printed edition Chapter 10 12 Ordering information Page 10 35 contains an...

Page 20: ...namic focus control e g photoelectric reflex switches 7 A higher level computer host with a data interface of type RS 422 485 or RS 232 8 A PC min Pentium II 350 MHz 64 MB RAM CD drive a serial port C...

Page 21: ...0 011 24 V DC 20 10 pursuant to IEC 364 4 41 min 200 W 3 See pos 3 under CLX without heater 3 1 4 Design Fig 3 1 Design of the CLX Legend Reading window Laser warning label Mark for counting direction...

Page 22: ...mode or a command via the host interface for more complex applications OTC trigger With small object distances object distance reading gate length the bar code has to be allocated to the right object...

Page 23: ...t with the background Application with unobstructed view of the object restricted by other objects that protrude into the read ing plane One object with barcode s only is inside the reading field duri...

Page 24: ...t table The object dis tance measurement of the autofocus function can additionally be used to define the dis tance configurations 3 2 3 Additional components Heater The CLX can be permanently equippe...

Page 25: ...ood Read and No Read on the host interface The function of the auxiliary interface Chapter 10 6 Installing and operating the CLV Setup program Page 10 15 describes the procedure for installing the CLV...

Page 26: ...ghts up if reading diode is active The laser diode is activated deactivated by reading pulse Lights up constantly in Free running mode since laser diode is always active Read Result Green LED is linke...

Page 27: ...the start option to START WITH EXTERNAL PARAMETERS CLX has loaded the internal parameter set Blinks constantly together with the Read Result LED2 The external parameter memory is either not connected...

Page 28: ...ver the host interface Percentage Sensor Green Lights up constantly since Free running mode is active evaluation Read Result Green Behavior dependent on the reading quality Extinguishes if reading rat...

Page 29: ...epending on the order angle bracket no 2022996 or quick clamping device no 2016110 with securing material for the CLX or Alternatively if the bracket is supplied by the user Stable mounting device tha...

Page 30: ...When you select the mounting location the distance between the CLX and the host and between the CLX and the bar code are important Distance between the CLX and the host The CLX can be mounted at a max...

Page 31: ...nted using the SICK bracket Angle bracket no 2022996 Quick clamping device no 2016110 The brackets are designed to support the mounting of the CLX to horizontal and vertical sur face Fig 4 3 shows two...

Page 32: ...ng performance data CLX490 Compact OMNI Scanner Page 10 2 Fig 4 4 shows the definition of the reading distance a radial measured from the reading window Due to the X principle of beam deflection the r...

Page 33: ...the device can separate identical bar codes Tip In the default setting the CLX does not output the RA value in the reading result on the host interface If this is required to evaluate the result in th...

Page 34: ...be adjusted in Percentage Evaluation mode In this mode the CLX displays the quality of the bar code reads that enter the CLX reading field statically the object is not moved on the conveyor belt In th...

Page 35: ...reading distance of the object default no 1 focus position F 1 200 mm 9 Confirm the dialog box with OK The Terminal Emulator is launched and displays the reading result continuously see Chapter 6 5 2...

Page 36: ...s a result the CLX focuses on the object that is nearest The view on the object with the scan line must be unobstructed i e any other objects must not protude into the autofocus space If they do so th...

Page 37: ...classified uniquely and overlapping reading ranges occur that can be formed with the depths of field of the CLX A maximum of five switching inputs are available for this purpose A max of 32 switching...

Page 38: ...conveyor bel stationary 10 Then check the distance detection function in Reading mode under realistic conditions To do so monitor the reading result in the Terminal Emulator as described in Chapter 4...

Page 39: ...perating voltage 230 V AC 115 V 24 V DC Enclosure rating IP 30 max IP 54 5 2 3 AMV100 Connecting one CLX Operating voltage 18 to 30 V DC Enclosure rating IP 52 with connector cover max IP 65 5 2 3 BMV...

Page 40: ...Connection module Optional cables Length Type CLXwithout heater 0 to 40 C AMV S60 2 x No 2020302 or 1 x No 2020307 3 m 3 m Connecting cable plug socket Ext parameter memory with 2 cables plug socket...

Page 41: ...AMV30 071 The cables no 2020302 can be extended to 10 m auxiliary interface RS 232 b CLX with heater Connection modules AMV100 and AMV200 The cables no 2020302 must not be extended If longer cables a...

Page 42: ...e required the entire power supply system Pin 1 Pin 5 must be connected with a wire cross section of at least 0 75 mm2 at a maximum of 10 m Recommendation Use the cable no 2021298 with two connector c...

Page 43: ...he CLX with the connector cover parameter memory no 2021689 labeled SCANNER Connect the other connector covers la beled HOST to the corresponding connections on the AMV100 AMV200 see AMV100 proceed in...

Page 44: ...interface 2 IN OUT 14 Reserved 15 CAN L CAN Bus interface 1 IN OUT Housing Shield 1 Pin 1 is jumpered with Pin 1 of the I O connection in the CLX Table 5 3 Pin assignment of the 15 pin D Sub HD Host T...

Page 45: ...ved 15 CAN L2 CAN Bus interface 1 IN OUT Housing Shield 1 Pin 1 is jumpered with Pin 1 of the I O connection in the CLX 2 not when using cable no 2021689 no 2021298 and no 2021267 Table 5 5 Pin assign...

Page 46: ...the CLX Power up delay The selected device number default 1 affects the power up delay of the device This is useful if a large number of CLX e g in the SICK network are to be supplied from one power...

Page 47: ...ould be at least 0 15 mm2 or 0 75 mm2 for CLX with heater with a max length of 10 m a Connecting the CLX without a connector cover external parameter memory The two cables no 2020303 and no 2020264 wi...

Page 48: ...tor cover pa rameter memory no 2020981 Connect the free cable ends accordingly The wire col or assignments are shown in Table 5 12 and Table 5 13 CLX with heater Available on request Pin Signal Wire c...

Page 49: ...D RS 422 485 Host TxD RS 232 Host Black 10 CAN H Grey pink 11 Reserved Red blue 12 CAN2 H White green 13 CAN2 L Brown green 14 Reserved White yellow 15 CAN L Yellow brown Shield Orange 1 Pin 1 is jump...

Page 50: ...over and open cable end Cable 2 data and function interfaces 15 pin D Sub HD socket plug in the connector cover and open cable end Pin Plug cover Signal Wire color 1 Socket VS Red 5 Socket GND Black T...

Page 51: ...ory 1 Mount the connector cover with the external parameter memory no 2020307 on the Host Term and I O connections of the CLX and screw it tightly into position 2 Connect the two free plug connections...

Page 52: ...st interface on the CLX to the host using shielded cables EMC require ments Ensure that the maximum cable lengths are not exceeded see Table 5 7 Page 5 8 Default In the default setting the CLX communi...

Page 53: ...CE tab To do so change the values under DATA FORMAT and INTERFACE PROTOCOL 5 5 5 Connecting the CAN interface For information on the connection and parameterization of the CLX for use in a SICK scanne...

Page 54: ...is input Connect the reading pulse sensor as shown in Fig 5 4 Tip You can change the switching mode polarity debouncing response for first pulse after power up of the SENSOR switching input on the DEV...

Page 55: ...for the IN 0 to IN 4 switching inputs Table 5 18 shows the pin assignment on the CLX and the terminal assignment in the AMV S 60 Table 5 19 Page 5 18 contains the characteristic data for these inputs...

Page 56: ...ing 0 0 0 0 0 N 1 DC 1 DC 6 0 0 0 0 1 N 2 DC 2 DC 5 0 0 0 1 0 N 3 DC 3 DC 4 0 0 0 1 1 N 4 DC 4 DC 4 0 0 1 0 0 N 5 DC 5 DC 3 0 0 1 0 1 N 6 DC 6 DC 3 0 0 1 1 0 N 7 DC 7 DC 3 0 0 1 1 1 N 8 DC 8 DC 3 0 1...

Page 57: ...4 switching outputs Table 5 22 shows the pin assignment on the CLX and the terminal assignment in the AMV S 60 Table 5 23 Page 5 20 contains the characteristic data for these outputs The four outputs...

Page 58: ...o check the switching functions using a high impedance digital voltmeter connect a load to the outputs to prevent incorrect voltage values switching statuses from being displayed Output Result X CLX I...

Page 59: ...d permanently both in the ROM of the CLX and in the CLV Set up database They can be loaded to the RAM of the CLX at any time and displayed in the tabs of the CLV Setup program Displaying and printing...

Page 60: ...ching input Start and end of reading pulse level active high debouncing 20 to 30 ms Switching outputs Not inverted pulse duration 100 ms Status output function Result 1 Device Ready static Result 2 Go...

Page 61: ...onstantly If the external parameter mem ory in the connector cover is empty the CLX copies its parameter set to the external parameter memory Then the Device Ready LED lights up The CLX is ready for o...

Page 62: ...being parameterized CLV Setup runs in the offline mode To be able to modify the current parameter set of the CLX this first has to be loaded to CLV Setup from the CLX This procedure is referred to as...

Page 63: ...meter set to the RAM only The changes are lost when the CLX supply voltage is switched off 2 Confirm the dialog box with the desired storage option The Device Ready LED lights up again The new paramet...

Page 64: ...of the reading result referred to the start of the reading interval Scanner position parameters position of the CLX in the space Tracking parameters Object polling parameters Output filter of the rea...

Page 65: ...in the data string Output format for no reads and contents of the error string Test string function heartbeat Output sequence and sort criteria for reading more than one bar code per reading pulse Fo...

Page 66: ...ecifying the auxiliary interface function auxiliary interface Indicating the source of the parameter set for starting up only with external parameter memory When the CLX is switched on for the first t...

Page 67: ...imitation Autofocus space see Table 6 4 AUTOFOCUS OPTIMIZATIONS PARAMETERS Delay of focus change Depth of field optimization Object height passing in OTS mode Distance measurement ACTIVE Source of dis...

Page 68: ...ATION tab FOCUS CONTROL Inputs Serial or Timer or Static No Trigger 2 Choose focus switchover point referred to reading pulse FOCUS CONTROL Inputs Serial Immediate or Synchronous Latched 3 Set up focu...

Page 69: ...cial application 2 Trigger source Sensor Input Choose de bouncing and response with firsttrigger READING TRIGGER PARAMETERS DEBOUNCING SENSOR Standard or Fast FIRST TRIGGER SENSOR Dynamic or Static 3...

Page 70: ...tination result data strings HOST INTERFACE tab DESTINATION OF RESULT DATA STRINGS section Filter reading result DEVICE CONFIGURATION tab ODETTE FILTER section Sort reading result DATA STRINGS tab OUT...

Page 71: ...ata output string DATA STRINGS tab POSITION OF CODE INFO SEPARATOR section Set wrong read format DATA STRINGS tab READING DATA IN CASE OF ERROR section CHARACTER COUNT section and ERROR STRING section...

Page 72: ...ost interface default setting and auxiliary interface Depending of the configuration the Result 1 to Result 4 switching outputs become live for the predefined pulse length when defined events occur du...

Page 73: ...and function of the reading dia gnosis data for Good Read and Fig 6 4 Page 6 16 for No Read Note The CLX only outputs several bar codes in the reading result of the host interface if the parameterized...

Page 74: ...ication quality ST Read status ST 0 Good Read CL Code length number of characters RA Reading angle OD Object distance radial measured mm CS Code reliability CA Scan effort CK Code continuity DI Decodi...

Page 75: ...e CLX switches off the laser diode The CLX displays the reading result in the output window of the Terminal Emulator The Read Result LED lights up for a duration of 100 ms default setting 6 5 2 Percen...

Page 76: ...s position F1 1 200 mm 7 Confirm the dialog box with OK The Device Ready LED is extinguished The CLX initiates the percentage evaluation and outputs the reading results continuously An example shows F...

Page 77: ...UNCTIONS BACKGROUND TEACH IN or press the F2 key Starting the background teach in 1 Mount the CLX at the reading station and align it with an object containing a bar code 2 Remove the object so that t...

Page 78: ...UTOFOCUS section click the SHOW BACKGROUND button The SHOW BACKGROUND dialog box appears An example of a distance profile is shown in Fig 6 7 with part A of the scan line Note The CLX adjusts the enti...

Page 79: ...a contents of all the bar codes that were read including those that according to the evaluation criteria were not read properly and were thus incorrect together with the associated reading dia gnosis...

Page 80: ...he choosed Monitor Host Interface mode until the CLX is switched off again Note On good read the CLX only outputs the number of read bar codes being defined for maximum on the CODE CONFIGURATION tab i...

Page 81: ...tab Up to 10 elements consisting of constants letters digits control characters and or reading diagnosis data can be entered in the Header Code Info Separator Splitter und Terminator blocks Up to 5 el...

Page 82: ...this function and the associated procedure in greater detail 6 5 8 Self test After the CLX has been switched on it performs a self test before it is initialized with the pa rameter set The test can be...

Page 83: ...s the user to carry out the necessary actions 6 6 CLX messages The CLX outputs encoded system and error messages via the auxiliary interface to report user actions or events in the reading process Whe...

Page 84: ...ter set must be stored permanently in the CLX by choosing the PERMANENT storage option 2 Save the parameter set as a configuration file scl in CLV Setup 3 Switch off the power supply of the AMV S60 or...

Page 85: ...dust abrasion humidity finger prints etc 7 2 1 Cleaning the front window Laser beam can cause blindness The CLX uses a class 2 red light laser Looking directly at the laser beam can seriously damage...

Page 86: ...dust If necessary clean the LEDs on the rear of the device 7 2 2 Cleaning other optical surfaces If an external reading pulse generator and or object height detection sensors are used e g photoelectri...

Page 87: ...he conveyor so that the friction wheel turns without slipping 7 4 Disposal Irreparable devices or devices that are no longer required must be disposed of in an environmentally friendly manner 1 Always...

Page 89: ...g After the power supply has been switched on the CLX automatically carries out a self test in which it checks important hardware components before it is initialized para meter set loaded and device f...

Page 90: ...D does not light up or extinguishes The system is restarted Error key 1 011 Data error RAM 012 Address error RAM 013 RAM to small 051 Speed out of tolerance mirror wheel 061 Mirror interval out of tol...

Page 91: ...does not output data on the host interface Start option START WITH COPY INTERN EXTERN The CLX was not able to copy the internal parameter set to the external memory It has loaded the internal pa rame...

Page 92: ...fully copied the internal parameter set to the external memory3 and set the option for the next start to START WITH EXTERNAL PARAMETERS It has loaded the internal para meter set to its RAM Transfer ok...

Page 93: ...s not valid for device internal parameters loaded Error type 116 Start option START WITH EXTER NAL PARAMETERS The CLX has not loaded the external parameter set Instead it has loaded the internal para...

Page 94: ...ameter set in the external memory print out the parameter set using CLV Setup If necessary display the ID of the unknown errored command group s using the STX 8 ERR ETX command in the Terminal Emulato...

Page 95: ...ection between the slaves and or the master has been interrupted Check the entered number of slaves Check the master timeout setting Check the cables between the slaves and the master 7 The source of...

Page 96: ...under NUMBER OF CODES MINIMUM Instead of the code contents it outputs the defined error string in the quantity defined under NUMBER OF CODES MINIMUM One object in a set of objects with a constant num...

Page 97: ...switching on the power supply The CLX has no power The CLX has diagnosed a device error during the self test During operation The CLX is not in Reading mode The CLX has deactivated the laser diode 10...

Page 98: ...oning 2 Trigger mode Serial interface The CLX cannot be clocked the Sensor LED does not light up the red scan line does not appear Incorrect reading pulse source parame terized on the CLX The CLX is n...

Page 99: ...ctions in Reading mode reading trigger errors Page 8 10 Align CLX Is bar code at center of scan line Check the reading quality with the CLV Setup software Choose PERCENTA GE EVALUATION See Chapter 6 5...

Page 100: ...Voltage level incorrect Host interface in CLX parameterized incorrectly See Chapter 8 5 2 Malfunctions in Rea ding mode reading trigger errors Page 8 10 Check wiring as shown in Fig 5 2 Page 5 14 Meas...

Page 101: ...fault setting Good Read Result 3 default setting No Read Result 4 default setting Match 1 switching outputs are not outputting any pulses The event associated with the assigned function for outputting...

Page 102: ...he CLX cannot be repaired by the user meaning that it is not possible to re establish functions after a failure However the CLX can be rapidly replaced by the user See Chapter 10 11 Repla cing a CLX c...

Page 103: ...tionally IN 4 Free running Serial interface Object Polling OTS Host data interface RS 232 or RS 422 485 variable data output format Data transmission rate 300 to 57 600 bd Protocols SICK Standard and...

Page 104: ...lue RAL 5012 3 With plug cover or plug cover with parameter memory Type CLX490 0010 Table 9 1 Technical specifications of the CLX490 0010 contd Type CLX490 0011 Design With heater Switching on functio...

Page 105: ...program Configuring a CLX using command strings Parameter value calculations for configuring the CLX Tables Special applications and procedures Instructions for replacing a CLX copying the parameter s...

Page 106: ...ner Fig 10 1 Diagram Reading field reading limits Reading distance mm 250 200 600 800 1000 1200 1400 1600 1800 1900 500 700 900 1100 1300 1500 1700 150 100 50 0 50 100 150 200 250 Reading field height...

Page 107: ...ts reserved 10 3 Appendix Fig 10 2 Scanning frequency as a function of the reading distance and resolution 500 700 900 1100 1300 1500 1700 1900 1300 1200 1100 1000 900 800 700 600 CLX490 0010 0011 Sca...

Page 108: ...ner 10 4 SICK AG Division Auto Ident Germany All rights reserved 8009237 RB47 2007 08 03 Appendix 10 2 3 Reading field and system dimensions Fig 10 3 Required mounting position of the CLX above the co...

Page 109: ...pter 10 CLX490 8009237 RB47 2007 08 03 SICK AG Division Auto Ident Germany All rights reserved 10 5 Appendix Fig 10 4 Required mounting position of the CLX above the conveyor belt resolution 0 35 mm c...

Page 110: ...X490 Compact OMNI Scanner 10 6 SICK AG Division Auto Ident Germany All rights reserved 8009237 RB47 2007 08 03 Appendix Fig 10 5 Required mounting position of the CLX above the conveyor belt resolutio...

Page 111: ...g 10 6 Depth of field as a function of module width and focus position at a belt width of 400 mm 900 1000 1000 1100 1200 1300 1400 1500 1000 1100 1200 1300 1400 1500 1600 1100 1200 1300 1400 1500 1600...

Page 112: ...device can be replaced easily The replacement device therefore does not have to be configured manually Instead it accesses the external parameter memory automatically assuming that the correct start...

Page 113: ...ternal power supply 10 3 3 Operation The parameter memory connected to the CLX is accessed using the selected CLX start option after the parameters have been downloaded to the CLX with the permanent s...

Page 114: ...rameter set to the external parameter memory Then the Device Ready LED lights up The CLX is ready for operation If an external parameter memory containing a corresponding parameter set is connected to...

Page 115: ...mode 5 Switch on the power supply for the AMV S60 The CLX starts and loads the parameter set from the external memory 6 Monitor the messages in the main window of the Terminal Emulator Table 8 3 Page...

Page 116: ...install it on site 10 4 3 Function When the 24 V DC supply voltage is applied a temperature switch first supplies electric current to the heater only This switch enables the supply voltage for the CL...

Page 117: ...ater is typically 75 W and max 90 W These values apply to operation without the switching outputs connected AMV S60 Connection Module The AMV S60 Connection Module is not suitable to power the CLX wit...

Page 118: ...minutes default setting after a reading pulse has begun The reading interval is still active even though the CLX is no longer reading The reading interval has to be terminated by a corresponding pulse...

Page 119: ...e 5 15 4 Switch on the power supply to the AMV S60 Once the CLX has started the Device Ready LED lights up 5 Switch on the PC and start Windows 10 6 2 Installing the software The CLV Setup installatio...

Page 120: ...ROM Confirm with OK The software is automatically saved in the Programs CLV directory on your hard disk or Select the option to save the software locally on your local hard disk and confirm with OK In...

Page 121: ...contain the CLX parameter sets as well as project data if serveal scanners had been organized logically by projects The deinstaller of the old version removes the program files You can use the deinst...

Page 122: ...ameter set on the tabs The default values are displayed when the device is used for the first time Troubleshooting If the program cannot establish communication it outputs a timeout warning and displa...

Page 123: ...ed CLX type in a separate dialog box and asks you whether you want to upload the current parameter set from the CLX 4 Confirm the dialog box with Yes CLV Setup uploads the current parameter set from t...

Page 124: ...wn menus Toolbar with buttons for triggering various functions Drop down list top right for selecting the device type Frame for displaying the navigation tree of the tabs on left hand side Frame for d...

Page 125: ...tion between the CLX and CLV Setup extended Terminal mode e g for displaying CLX messages AutoBaud Detect for automatic communication setup with the CLX Selecting the COM port of the PC for adapting t...

Page 126: ...ialog in the context menu using the right mouse button In the frame for displaying tabs Opening Click on the desired mark on the top of the tab If neccessary scroll the tabs Closing To close the tab i...

Page 127: ...puts a separate warning for each parameter on the screen This could be due to the fact that the version of the CLV Setup software is newer than the software version on the CLX and therefore contains n...

Page 128: ...e log file 4 To deactivate the log function click the checkbox in front of the WRITE LOGFILE option again or close the Terminal Emulator window 10 6 12 Starting CLV Setup with an INI file as an argume...

Page 129: ...altered parameter values must be saved to non volatile memory in the EEPROM after the changes are made using a special command If the values are not saved they will be lost when the voltage supply is...

Page 130: ...settings configured with CLV Setup in ASCII format To do so proceed as follows 1 In the menu bar choose EXPORT PARAMETERS under CLX490 Starting from the default settings CLV Setup collects all the com...

Page 131: ...2 5 mm 17 5 mm Standard Decoder The above distances are also required for reading bar codes with identical names identical data content and code types Prerequisite for separating bar codes with ident...

Page 132: ...Code 2 Calculated code length EAN Not applicable 13 characters normal version 8 characters short version Activate 13 digit Activate 8 digit UPC Not applicable 12 characters UPC A normal version 6 char...

Page 133: ...the host interface Each string can contain the data from a bar code with a maximum length of 50 characters The CLX au tomatically enters the status ST 7 if the error status has been enabled for trans...

Page 134: ...field Fig 10 16 shows the Terminal Emulator window in extended mode 3 Use the drop down lists to set the start and stop characters to NUL 4 Enter the data content of the bar code character string on t...

Page 135: ...host interface Entering bar codes using a handheld scanner with decoder 1 Connect the handheld scanner with decoder to the auxiliary interface of the CLX via AMV S60 For the pin assignment see Chapte...

Page 136: ...BMH10 for DeviceNet Order no 8008972 English edition 10 10 4 Connection to Interbus S See Technical Information BMS10 20 for Interbus S Order no 8007546 English edition 10 10 5 Connection to Ethernet...

Page 137: ...32 data cable null modem cable AMV S60 connect the PC to the internal 9 pin Service plug See Chapter 5 5 6 Connecting the PC Page 5 15 6 Switch on the power supply to the AMV S60 Once the CLX has star...

Page 138: ...g 1 Switch off the power supply to the AMV S60 Connection Module of the CLX 2 Remove the connector cover containing the parameter memory from the CLX 3 Remove the CLX from the bracket Mark the positio...

Page 139: ...V DC operating temperature 0 to 40 C 1017139 AMS60 013 As AMV60 011 with integrated power pack 230 V AC 50 Hz 24 V DC 1017140 AMS60 012 As AMV60 011 with integrated power pack 115 V AC 50 to 60 Hz 24...

Page 140: ...trips signal distributor for connecting the data and function interfaces internal 9 pin D Sub Ser vice plug integrated power pack 230 V AC 50 Hz 24 V DC strain relief clamps enclosure rating IP 30 max...

Page 141: ...per CLX 15 x 0 25 mm2 3 m CLX to sensors PLC and non SICK Power pack 2020307 Connector cover with parameter memory EEPROM enclosure rating IP 65 with two connection cables each 8 mm shielded with 15 p...

Page 142: ...8 mm shielded with 15 pin D Sub HD socket and 15 pin D Sub HD plug Required 1 per CLX each 15 x 0 14 mm2 3 m CLX490 an AMV100 200 2021298 2 x connector cover enclosure rating IP 65 with 2 connection...

Page 143: ...served 10 39 Appendix 10 13 Dimensioned drawings of the accessories 10 13 1 Angle bracket no 2022996 Fig 10 17 Dimensions of the angle bracket single No 2022996 30 6 5 50 10 9 9 72 40 108 142 6 2 6 2...

Page 144: ...X without with heater to the host PLC sensor via the AMV100 AMV200 Connection Module 8007675 Master Slave with CLV Bar Code Scanners Technical Information Description of building a daisy chain configu...

Page 145: ...Scanner Network with several functions e g multiplex function master slave configuration or for the integration into an existing CAN network according to the CANopen protocol Capture range Zone aroun...

Page 146: ...ght away on one of the same interfaces echo Data output string Structured data telegram in the reading result output by the CLX on the host interface The structure of the data string is flexible and c...

Page 147: ...nts in the CLX Creates a distance specific depth of field DOF in which he bar code can be detected Functional interfaces Digital switching inputs and outputs on the CLX Good Read The CLX successfully...

Page 148: ...cover Enables devices to be conveniently re placed by storing a copy of the CLX parameter set EEPROM The replacement device then accesses this parameter set directly and does not have to be configure...

Page 149: ...eading result on the auxiliary interface has a fixed format content and output format the reading result on the host interface can be configured separately for Good Reads and No Reads Special characte...

Page 150: ...erating status of the CLX The messages are output on the auxiliary interface only and can be displayed in extended mode in the TER MINAL EMULATOR of the CLV Setup program Teach in Method of programmin...

Page 151: ...10 16 EC Declaration of Conformity Fig 10 18 shows the scaled down copy of the EC Declaration of Conformity page 1 The complete EC Declaration of Conformity with the listing of the device versions an...

Page 153: ...M 3 1 Cleaning the CLX 7 1 CLV Setup Default settings 10 18 Download 6 5 Functions 10 21 Hot keys 10 21 Intallation on the PC 10 15 Log file for serial communication 10 24 Starting 10 18 Tabs 6 6 Unkn...

Page 154: ...Identical bar codes Function of RA value 4 5 Parameterizise the evaluation 6 11 Separation 4 5 IN 0 IN 4 switching inputs Assignment table 5 18 Caracteristic data 5 18 Connection 5 17 Function 3 4 Pa...

Page 155: ...Output of the reading result 6 14 Troubleshooting 8 10 Reading pulse sensor Electrical connecting 5 16 Mounting 4 8 Parametrization for trigger source 4 9 Reading result Auxiliary interface 6 15 Host...

Page 156: ...3 1 Sensors 3 2 Supply voltage 3 2 T Tables E 9 Technical data 9 1 Terminal Emulator 6 14 Terminator 6 23 Troubleshooting Analysis and remedy 8 9 Error messages 8 2 Error status in the reading result...

Page 157: ...to Ident Germany All rights reserved 10 53 Appendix 10 18 Bar code example Fig 10 19 Scannable bar codes with various module widths print ratio 2 1 9 8 7 6 5 4 3 2 1 0 C L X 4 9 0 2 5 Interleaved Code...

Page 158: ...IR VLFN FR XN India 3KRQH 0DLO LQIR VLFN LQGLD FRP Italia 3KRQH 0DLO LQIR VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Nederlands 3KRQH 0DLO LQIR VLFN QO Norge 3KRQH 0DLO DXVWHIMRUG VLFN QR sterreich 3KRQ...

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SICK Omni CLX490 Series, Operating Instructions Manual

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Summary of Contents for Omni CLX490 Series

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