Roller Multi-Control S, Instruction Manual

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eng eng
ROLLER’S Multi-Control SLW, electronic fl ushing and pressure testing unit,
pressure test with compressed air and water, without accessories 115601
ROLLER’S Inject TW, disinfection unit 115602
ROLLER’S Inject H, cleaning and preservation unit 115612
Printer 115604
Paper roll, pack of 5 090015
Case with inserts for printer 115703
ROLLER’S Plus TW-D Color, dosing solution for disinfection 115605
ROLLER’S Plus H-R, cleaner for heating systems 115607
ROLLER’S Plus H-K, corrosion protection for heating systems 115608
Test strips 0 – 1000 mg/l H
2
O
2,
pack of 100 091072
Test strips 0 – 50 mg/l H
2
O
2,
pack of 100 091073
Suction/pressure hose Ø 1", 1.5 m long, with 1" hose screw fi ttings,
for fl ushing, disinfection, cleaning, preservation 115633
High-pressure hose Ø ½", 1.5 m long, with ½" hose screw fi ttings,
for pressure testing with water (ROLLER’S Multi-Control SLW) 115634
Pneumatic hose Ø 8 mm, 1.5 m long, with quick couplings NW 5 115637
Connecting hose compressor/water connections with 1" hose
screw fi tting and quick coupling NW 7.2 for pressure testing
with air (ROLLER’S Multi-Control SL/SLW) 115618
Compressed air hose pneumatic tools, 1.5 m long,
with quick couplings NW 7.2, for connecting pneumatic tools 115621
Compressed air hose Ø 8 mm, 7 m long, with quick coupling
DN 5 (plug) and G ½" hose screw fi tting, for pressure testing
with compressed air (ROLLER’S Multi-Control SL/SLW) 115667
Compressed air hose Ø 8 mm, 1.5 m long, with quick coupling
DN 5 (plug, socket) for gas testing with compressed air
(ROLLER’S Multi-Control SL/SLW) 115747
High-pressure hose Ø ½", 7 m long, with G ½" hose screw fi ttings,
with caps, for pressure testing of pipe systems and vessels with caps, for pressure testing of pipe systems with caps, for pressure testing of pipe systems
with water (ROLLER’S Multi-Control SLW) 115661
1" double nipple, for connecting 2 suction/pressure hoses 045159
Fine fi lter with fi lter cartridge 90 µm 115609
Fine fi lter cartridge 90 µm 043054
Caps 1" with chain (ROLLER’S Multi-Control) 115619
Plugs 1" with chain (suction/pressure hoses) 115620
Plugs ½" with chain (ROLLER’S Multi-Control SL/SLW) 115624
Caps ½" with chain (high-pressure hose) 115623
Pressure gauge 6 MPa/60 bar /870 psi 115140
Fine scaled pressure gauge 1.6 MPa/16 bar/232 psi, 115045
Fine scaled pressure gauge 250 hPa/250 mbar/3.6 psi, 047069
Machine cleaner 140119
1.3. Applications
Device storage temperature ≥ 5°C (≥ 41 °F)
Water temperature 5°C – 35°C (41 °F – 95 °F)
Ambient temperature 5°C – 40°C (41 °F – 104 °F)
pH value 6,5 – 9,5
Smallest test volume approx. 10 l
Compressor Compressor
Operating pressure ≤ 0.8 MPa/8 bar/116 psi
Oil separation rate oil-free
Extraction rate ≤ 230 Nl/min
Compressed air vessel volume (Fig. 1 (35)) 4.9 l
Condensation and particle fi lter 5 µm
Flushing of pipe systems Flushing of pipe systems
Flushing water connections DN 25, 1"
Water pressure pipe network ≤ 1 MPa/10 bar/145 psi
Water pressure when fl ushing with compressed air ≤ 0.7 MPa/7 bar/101 psi
Water fl ow rate ≤ 5 m³/h
Pipe diameter installation ≤ DN 50, 2"
Pressure testing Pressure testing of drinking water installations f drinking water installations
(ROLLER’S Multi-Control SL/SLW) (ROLLER’S Multi-Control SL/SLW)
Pressure test with compressed air ≤ 0.4 MPa/4 bar/58 psi
Reading accuracy < 200 mbar 1 hPa/1 mbar/0.015 psi
Reading accuracy ≥ 200 mbar 100 hPa/0,1 bar Reading accuracy ≥ 200 mbar 100 hPa/ Reading accuracy ≥ 200 mbar 100 hPa/ /1.5 psi 0,1 bar 0,1 bar
(ROLLER’S Multi-Control SLW) (ROLLER’S Multi-Control SLW)
Pressure test with water ≤ 1.8 MPa/18 bar/261 psi
Reading accuracy 0.02 MP Reading accuracy Reading accuracy a/0.2 bar/3 psi
Pressure testing of gas installations Pressure testing of gas installations (ROLLER’S Multi-Control SL/SLW) (ROLLER’S Multi-Control SL/SLW)
Pressure test with compressed air ≤ 0.3 MPa/3 bar/44 psi
Reading accuracy < 200 mbar 10 Pa/0,1 mbar/0.002 psi
Reading accuracy ≥ 200 mbar 100 hPa/0,1 bar/1.5 psi
1.4. Electrical/electronic data 230 V~; 50 Hz; 1,500 W
110 V~; 50 Hz; 1,500 W
Type of protection terminal box IP 44
Type of protection device, motor IP 20
Protection class I
Operating mode (continuous operation) S 1
Screen (LCD) 3.0"
Resolution 128 × Resolution 128 Resolution 128 64 pixels
Data transfer with USB stick USB port
Printer, battery NiMH 6 V – ---, 800 mAh
Charger printer Input 100 – 240 V~; 50 – 60 Hz; 0.15 A Charger printer Charger printer
Output 5 V – ---; 680 mA ; 680 m ; 680 m
1.5. Dimensions L × W × H 570 × imensions L × W × H imensions L × W × H 370 × 530 mm (22.4"× 14.6"× 20.9")
Paper roll printer B × Ø Paper r Paper r 57 × 57 57 ≤ 33 mm
1.6. Weight W W
ROLLER’S Multi-Control S 32.0 kg (71 lb)
ROLLER’S Multi-Control SL 36.7 kg (81 lb)
ROLLER’S Multi-Control SLW 39.0 kg (86 lb) ulti-Control SLW 39.0 kg (86 ulti-Control SLW 39.0 kg (86
1.7. Noise information
Work place-related
Emission value L
PA
= 73 dB(A); L
WA
= 92 dB(A); K = ± 1 dB
2. Start-up
CAUTION CAUTION
Transport weights above 35 kg must be carried by at least 2 persons.
Compressed air line compressor/pressure vessel (47) gets hot and can cause
burns if touched.
NOTICE NOTICE
ROLLER’S Multi-Control is not intended/suitable for permanent connection to
the installation. Disconnect all hoses from the installation after completing the
work. ROLLER’S Multi-Control may not be operated unattended.
2.1. Electrical connection
WARNING WARNING
Caution: Mains voltage present! Before connecting the electronic fl ushing and Caution: Mains voltage present! Caution: Mains voltage present!
pressure testing unit, check whether the voltage given on the rating plate corre- pressure testi pressure testi
sponds to the mains voltage. Only use sockets/extension leads with a functioning
PE contact. The function of the PRCD fault current circuit breaker (Fig. 1 (1))
must be checked every time before start-up and before beginning work:
1. Plug the mains plug into the socket.
2. Press the RESET button (2), the PRCD control lamp (Fig. 1 (39)) lights red
(operating state).
3. Pull out the mains plug, the PRCD control lamp (39) must go out.
4. Plug the mains plug back into the socket.
5. Press the RESET button (2), the PRCD control lamp (39) lights red (oper-
ating state).
6. Press the TEST button (3), the PRCD control lamp (39) must go out.
7. Press the RESET button (2) again, the PRCD control lamp (39) lights red. 7. Press the RESET button (2 7. Press the RESET button (2
The control lamp (Fig. 2 (5)) lights green. ROLLER’S Multi-Control is ready
for operation after about 10 s.
WARNING WARNING
If the described functions of the PRCD fault current circuit breaker (Fig. 1 (1))
are not fulfi lled, the device may not be used. There is a danger of electric shock.
The PRCD fault current circuit breaker tests the connected device, not the
installation before the socket nor interconnected extension leads or cable reels.
On building sites, in a wet environment, indoors and outdoors or under similar
installation conditions, only operate the electronic fl ushing and pressure testing
unit on the mains with a fault current protection switch (FI switch) which interrupts
the power supply as soon as the leakage current to earth exceeds 30 mA for
200 ms. A cable cross-section that corresponds to the power of the electronic
fl ushing and pressure testing unit must be selected when using an extension lead.
2.2. Menu structure and on-screen displays
Press the On/Off button on the input and control unit's operating panel (Fig. 2
(4)) for approx. 2 s, then release it. ROLLER’S Multi-Control is switched on and
the compressor switches on. The screen (6) is illuminated and the Logo
ROLLER’S Multi-Control logo appears followed by the Start menu: ti-Control logo appears fol ti-Control logo appears fol
ROLLER’S Multi-Control S: ROLLER’S Multi-Control SL/SLW:
Flushing
Ingredients
Memory Manager Flushing
Ingredients
Testing
Compressed Air Pump
Memory Manager
The screen display contains a maximum 5 lines with 20 characters each. Lines
with defaults or test values are displayed language-independently with defaults or test values are displayed with defaults or test values are displayed with phys- language-independently language-independently
ical formula symbols, a uniform verbal abbreviation and the value of the test ical formula symbols, a uni ical formula symbols, a uni
criterion in the sub-routines. These hav criterion in the sub-routines. T criterion in the sub-routines. T e the following hese hav hese hav meanings: e the following e the following
p refer bar xxx reference tes p refer bar xxx ref p refer bar xxx ref t pressure bar
p refer mbar xxx reference test pressure mbar
p actual bar xxx actual test pressure bar
p actual mbar xxx actual test pressure mbar
p diff bar xxx differential test pressure bar
p diff mbar xxx differential test pressure mbar
t stabi min xxx stabilisation/wait time min
t test min xxx test time min
Δ > 10K difference >10°C (10 Kelvin) water/environment
PfS press fi tting system (ZVSHK)
P+M load test p metal
p H
2
O bar water pressure
v H
2
O m/s minimum fl ow speed
t H
2
O min Flushing/disinfecting/cleaning/preservation time
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