Rhymebus RM5G Manual Download Page 3

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Thank you for choosing the RHYMEBUS " RM5G Series "high-function,

inverter. This instruction manual gives information on installation,wiring,

parameter unit operation, etc. as well as maintenance and inspection

procedures. However, it is essential to read this manual carefully to use

the equipment safely, correctly, and to it's full capability. Please forward

this manual to the end user.

FOR

FOREWORD

Summary of Contents for RM5G

Page 1: ...RM5G Series RHYMEBUS INVERTER AC MOTOR CONTROLLER...

Page 2: ...Service KP 201C Analog Keypad KP 202C Digital Keypad http www rhymebus com tw V1 1 2004 9 Revised http www rhymebus com tw RHYMEBUS CORPORATION V1 2004 6 9 Revised 1 0 RHYMEBUS CORPORATION V1 0 2004 1...

Page 3: ...gives information on installation wiring parameter unit operation etc as well as maintenance and inspection procedures However it is essential to read this manual carefully to use the equipment safely...

Page 4: ...cate dangerous cases that accompany the possibility of medium or light injury or material damage caused by erroneous handling not in accordance with manual Note that although CAUTION indicate medium o...

Page 5: ...above 150 of rated torque is provided for smooth start in the case of heavy load Automatic voltage regulation AVR In spite of the fluctuation of power source output voltage of inverter can be kept at...

Page 6: ...xternal indicators 96mm x 48mm 5 digits can be used simultaneously to indicate the inverter status such as frequency speed voltage current and line velocity etc Therefore it is not needed to use the o...

Page 7: ...F FUNCTION CODE SETTINGS 1 Settings of keypad 33 2 Multiple speed level settings 37 3 Acc dec time of multiple speed level 39 4 V F pattern settings 41 5 Analog input commands 43 6 Upper and lower bou...

Page 8: ...e and trouble shooting 73 APPENDIX A 1 Outline drawings 75 2 Auxiliary control equipment ACE series 79 3 Dynamic brake and resistor 80 4 Selections of motor 82 5 Selections of AC reactor ACL 83 APPEND...

Page 9: ...50 60Hz 0 400Hz 11KW 46A Pxxxxx 8021520 8 0 2 1 5 2 0 Output current capacity Version of software Serial number Input power source specification Model number C Model number scheme B 015 2 RM5G Series...

Page 10: ...s Series No RM5G Rated power of the motor HP KW Rated continuous output power KVA Rated continuous output current A Rated output voltage V Range of output frequency Power source V Hz Tolerance of powe...

Page 11: ...UP DOWN frequency command clear enter analog input select DC braking enable current limit enable primary and secondary speed select Input Analog inputs Vin GND 0 10V Iin GND 4 20mA Multiple function...

Page 12: ...verter is chosen in accordance with the specifications of motor driven D Motor The specifications of motor are determined from the requirement of applications 2 Environment For correct and safety oper...

Page 13: ...e for airflow is adequate or not C Specifications of the associated accessories The specifications of the associated accessories have to be in accordance with the specifications of inverter used Other...

Page 14: ...r source Single phase connect to R S Forward Vin frequency command DC 0 10V Induction motor Grounding Analog signal output DC 0 10V Multi function output terminals relay output AC 250V 0 5A COS 0 3 Mu...

Page 15: ...rounding Analog signal output DC 0 10V Multi function output terminals relay output AC 250V 0 5A COS 0 3 Multi function output terminals open collector DC 48V 50mA RM5G 5P R S T R S T FWD REV Tc1 Tb1...

Page 16: ...command DC 0 10V Induction motor Grounding Analog signal output DC 0 10V Multi function output terminals relay output AC 250V 0 5A COS 0 3 Multi function output terminals open collector DC 48V 50mA RM...

Page 17: ......

Page 18: ...rnal braking resistor option Power and braking P1 External reactor P and P1 terminals are short circuit or connect to an external reactor for improving power factor The factory setting is short circui...

Page 19: ...ing unit 5 40 100HP 200V 50 150HP 400V connect dynamic braking unit PE NFB DBU Grounding Grounding Grounding Motor terminal Power PE NFB DBU Grounding terminal Grounding Grounding Power The polarities...

Page 20: ...input terminal 4 Function is determined by F_055 X5 Multiple function input terminal 5 Function is determined by F_056 X6 Multiple function input terminal 6 Function is determined by F_057 COM Common...

Page 21: ...0 3 Tb1 The function of contact b normal close is determined by F_060 The capacity of contact is 250VAC 0 5A and Cos 0 3 Tc1 Common terminals of Ta1 and Tb1 Ta2 The function of contact a normal open...

Page 22: ...5KHz or less 10KHz or less 7 5KHz or less 5KHz or less 2 5KHz 7 5 10HP 10KHz or less 7 5KHz or less 5KHz or less 2 5KHz 2 5KHz 15 30HP 7 5KHz or less 5KHz or less 2 5KHz 2 5KHz 2 5KHz 40 75HP 5KHz or...

Page 23: ...installation wiring operation and trouble shooting 10 The RM5G 5P series are not designed against explosion and then should be kept away from gas oil and explosion etc CAUTION 1 The RM5G 5P series sho...

Page 24: ...t Grounding wire Main circuit Control circuit Grounding wire 1 2 2 2 2 2 3 2 2 5 3 5 3 5 7 5 5 5 3 5 10 8 5 5 15 14 8 20 22 8 25 30 14 30 38 22 40 60 30 50 80 30 60 100 38 75 60X2 60 100 100X2 80 125...

Page 25: ...1 Enter function code setting mode 2 Back to monitor mode 1 If LED is light speed is command by keypad 2 If LED is not light speed is command by terminals 2 Analog keypad KP 202C Note Keypad KP 201B a...

Page 26: ...setting diagram below A V Hz KEYPAD PROG A V Hz KEYPAD A V Hz KEYPAD FUN DATA PROG FUN DATA Monitor Mode PROG A V Hz KEYPAD STOP RESET Fault message Function code setting mode Parameter setting mode P...

Page 27: ...TA FUN DATA FUN DATA FUN DATA FUN DATA FUN DATA Output frequency Enter monitor mode Frequency setting Output voltage PN voltage Output current Speed RPM Line velocity MPM Status of terminals Monitor m...

Page 28: ...f setting is defined in function code and the setting diagram is shown in the figure below The range of parameter setting of F_009 is 0 00 400 00 Hz A V Hz KEYPAD Enter function code setting mode A V...

Page 29: ...RESET Main display output frequency RUN The frequency is outputted when this key is pressed Main display output frequency Press this key to stop frequency output E In the monitor mode the frequency co...

Page 30: ...writing from digital keypad KP 201C to inverter 3 If the inverters have different software versions they can not read write setting to inverter each other The digital keypad KP 201C display will show...

Page 31: ...y acceleration time 0 0 165 0 sec 0 5 5HP 5 0 sec 7 5 30HP 15 0 sec above 40HP 30 0 sec Primary deceleration time 0 0 165 0 sec 0 5 5HP 5 0 sec 7 5 30HP 15 0 sec above 40HP 30 0 sec Speed level 1 0 0...

Page 32: ...inal ON statuses of DIP OFF statuses of DIP RSW Functions Corresponding VR Range Factory setting Indicate DC voltage Indicate output current Indicate speed Of motor Indicate line velocity Indicate sta...

Page 33: ...ions of start command ON start with the FWD REV terminal OFF use the KP 202C start Factory setting Refer to P 70 C Descriptions of ADJ functions ADJ Functions Range Factory setting Remark Boost voltag...

Page 34: ...frequency setting can be stored automatically after 3 minutes 0 1 1 35 F_006 Select main display of KP 201C Select one of 8 display as main display 1 8 1 35 F_007 Speed constant Set the value of MPM d...

Page 35: ...output start frequency 0 1 100 0 0 1V 12 0 Re 4 41 50 0 Re 1 F_034 Base frequency The frequency associated with base voltage in V F pattern 0 1 400 0 0 1HZ 60 0 Re 2 41 0 1 255 0 220 0 Re 3 F_035 Bas...

Page 36: ...X1 0 UP DOWN command enter key X2 0 DC braking enable stop X3 0 current limit enable X4 0 primary and secondary speed select X5 0 stop command with 3 line sustaining circuit contact a X6 0 stop comman...

Page 37: ...y after stall prevention at the constant speed Setting of acceleration time of recovery after stall prevention at the constant speed 0 1 3200 0 0 1S 61 F_073 Deceleration time of recovery after stall...

Page 38: ...t over 120 0Hz 2 Parameters are changeable Max frequency can over 120 0Hz 3 Parameters are locked Max frequency can over 120 0Hz 0 3 0 67 0 Indicate that voltage is not regulated automatically Re 7 F_...

Page 39: ...117 Setting potentiometer of KP 202C Selecting parameter of setting potentiometer of KP 202C 0 49 0 69 F_118 Selection of UP DOWN memory control 0 Clear UP DOWN frequency for shutdown power 1 Store UP...

Page 40: ...in stop 0 1 60 0 0 1HZ 0 5 62 F_133 Current limit level Monitor the current limit level setting 53 0 Useless CLF Clear fault records dEF60 Resume the factory setting of 60 Hz dEF50 Resume the factory...

Page 41: ...nd REV control both start and direction commands 2 FWD and REV are either open or closed simultaneously to stop running b F_001 1 Start control by FWD terminal Rotation control by REV terminal c F_001...

Page 42: ...board I side inputting current reference range 4 20mA or 0 20mA select by F_126 V side inputting voltage reference range 2 10V or 0 10V select by F_126 Note The gain and bias of analog signals refer...

Page 43: ...value can be stored automatically after 3 minutes later G F_006 Select main display of KP 201C This function is designed for KP 201C In the monitor mode there are 8 displays as followings 1 Output fre...

Page 44: ...Store settings Resume last settings Digital keypad KP 201C inverter parameters Digital keypad KP 201C inverter parameters H F_007 Speed constant The range of setting is 0 00 500 00 to set the value of...

Page 45: ...ttings F_052 F_057 b Production of multiple speed level Jog command Multiple level Command 3 Multiple level Command 2 Multiple level Command 1 ON X X X Jog speed OFF OFF OFF OFF Main speed OFF OFF OFF...

Page 46: ...mmand 3 Except main speed the analog inputs Vin and Iin are useless in multiple speed levels 4 Acceleration and deceleration times are set in F_018 F_029 Primary acc time Time Frequency Main speed Mul...

Page 47: ...l 3 with range 0 0 3200 0 seconds I F_026 Deceleration time of speed level 3 with range 0 0 3200 0 seconds J F_027 Secondary acceleration time with range 0 0 3200 0 seconds K F_028 Secondary decelerat...

Page 48: ...Inhibition command for acc dec time Multiple function input terminals d If the stop signal is generated the command of inhibiting acc dec is useless Note that there are 4 types of STOP signal describ...

Page 49: ...frequency range 0 1 400 0Hz RM5P series Max output frequency range 0 1 120 0Hz C F_032 Start frequency with range 0 1 10 0 Hz D F_033 Boost voltage Range 0 1 50 0 V for 200V class and 0 1 100 0 V for...

Page 50: ...cy at changing point 2 is useless 3 If frequencies at changing point 1 and 2 start frequency frequency at changing point 1 and 2 are useless 4 The F_033 F_035 F_037 F_039 is not confined each other Ou...

Page 51: ...terminals are Vin range 0 10V Iin range 4 20mA 2 10V or 0 20mA 0 10V b The maximum frequency setting max output freq F_031 analog command gain F_040 F_127 B F_041 Vin frequency command bias with range...

Page 52: ...less Freq command or current limit or output voltage Freq command or current limit or output voltage analog input gain F_123 3 switch by multi function input terminal 60 0Hz 0Hz 0V 4mA 10V 20mA Output...

Page 53: ...output frequency range 0 00 1 00 For example Max output freq 60 0Hz Ratio of upper bound of output freq 0 90 Ratio of lower bound of output freq 0 10 a Upper bound of output freq Ratio of upper bound...

Page 54: ...mand Analog output Analog output 7 Analog outputs A F_044 FM analog output signal F_129 AM analog output signal 0 output frequency when inverter is in the running 1 frequency setting when inverter is...

Page 55: ...r range 10 150 of inverter rated current D F_049 No load current of motor range 0 motor rated current E F_050 Slip compensation with range 9 9 10 0 Hz The slip of motor is changed due to the change of...

Page 56: ...e descriptions of multiple speed level 2 switching between the secondary acceleration and deceleration refer to the descriptions of multiple level acc dec time 3 multiple speed levels 1 command refer...

Page 57: ...r 10 speed search from the maximum frequency Speed search command by input terminals F_052 10 External RUN command FWD Time interval for speed tacking F_089 0 1 sec Speed search command X1 Max output...

Page 58: ...d 15 clear UP DOWN frequency command frequency command clear to 0 00 Hz 0 1Sec Speed search command by input terminals F_053 11 External RUN command FWD Speed search command X2 Output frequency Settin...

Page 59: ...sumption of frequency command 0 00 1 store UP DOWN frequency for shutdown power The resumption of frequency command store value same as F_121 before shutdown power F_119 UP DOWN adjust frequency Setti...

Page 60: ...ct Vin d Multiple function input terminals X1 X6 programmed to 0 the function as followings 1 F_052 Input terminal X1 setting 0 UP DOWN command enter key X1 and COM open UP DOWN command set the freque...

Page 61: ...X3 and COM close current limit enable the setting potentiometer of KP 202C function is current limit range 1 150 monitor the RSW 7 EX F_054 0 X3 and COM close F_124 2 F_125 1 the Vin input 0 10V 1 15...

Page 62: ...f AC 250V 0 5A cos 0 3 c represent a contact normally open represent b contact normally close d The functions of output terminals Y1 Y2 Ta and Tb can be programmed as followings 0 Terminals are useles...

Page 63: ...circuit and contact b is open Frequency detection range F_062 Output frequency Frequency detection F_059 4 Time Output terminal Y2 Frequency detection range F_062 Level of freq detection F_063 Output...

Page 64: ...tion 7 under voltage detection Stall prevention detection F_058 6 Output frequency Time Time Output current Level of stall prevention during acc F_071 Output termianl Y1 Under voltage detection F_058...

Page 65: ...on of restart after instantaneous power interruption F_078 1 Detection of restart after instantaneous power interrruption F_058 9 Power source Output frequency Signal of undervoltage detection Output...

Page 66: ...ion of restart after fault conditions F_058 10 Fault condition Output frequency Output voltage Current for speed tracking F_088 Output current Output terminal Y1 Time interval for speed tracking F_089...

Page 67: ...n of multiple function output terminals Ref Page55 C F_063 Level of frequency detection with range 0 0 400 0 Hz Refer to the frequency detection of multiple function output terminals Ref Page55 12 Gai...

Page 68: ...ad has been detected D F_068 Level of overload setting OLO The range of setting is 30 200 of rated current of inverter E F_069 Time interval for overload detection The time interval in which the outpu...

Page 69: ...Note b The function of stall prevention during deceleration is to maintain a constant speed in the stall condition c If the dynamic braking device is installed the F_074 function of stall prevention d...

Page 70: ...n stop Start frequency of DC braking in stop a The function of DC braking in stop can prevent the motor from rotation in stop b The function of DC braking in start can prevent the motor from free runn...

Page 71: ...F_079 Level of power source for shutdown The ranges of the level of power source for shutdown are 150 0 192 0 V for 200V class and 300 0 384 0 V for 400V class C F_ 103 Decrease frequency of shutdown...

Page 72: ...ency 3 The range of jumping frequency 3 is 0 0 400 0 Hz D F_087 Jumping frequency range The jump of frequency command in frequency 1 2 and 3 The range of jump of frequency is 0 0 25 5 Hz a The jump of...

Page 73: ...The function of speed tracking is primarily used to resume speed after instantaneous power interruption fault conditions and search speed commanded by external input terminals b Refer to the speed sea...

Page 74: ...ngs of F_099 F_101 are the same as those of F_006 b The example of connecting diagram for external indicators is shown in the following figure c Position of external indicator 1 1 5 5 AM 12V Vin GND C...

Page 75: ...ypes of stop 0 Indicate stop by deceleration 1 Indicate stop by free running D F_083 Inhibition of reversal rotation 0 Indicate that reversal rotation is allowed 1 Indicate that reversal rotation is n...

Page 76: ...duration for 150 rated current over 1 minute RM5P type the time duration for 120 rated current over 1 minute I F_095 Voltage level of power source The ranges of setting are 190 0 240 0 V for 200V cla...

Page 77: ...parameter of ADJ6 0 49 G F_113 Selection of parameter of DIP1 0 15 H F_114 Selection of parameter of DIP2 0 15 I F_115 Selection of parameter of DIP3 0 15 J F_116 Selection of parameter of DIP4 0 15 K...

Page 78: ..._083 OFF use KP 201C set the reversal rotation ON STOP key unavailable ON Non AVR function 4 F_003 OFF use the KP 201C set STOP 12 F_093 OFF use KP 201C set AVR function ON Base frequency at 50 00 ON...

Page 79: ...e of speed level 1 0 0 165 0 36 Level of stall prevention in the running 1 150 12 Dec time of speed level 1 0 0 165 0 37 Acceleration time of recovery after stall prevention in the running 0 0 165 0 1...

Page 80: ...op inverter the lifetime of inverter will be reduced G It is not permitted that use of a magnetic contact installed between an inverter and the motor to start stop motor In general the start current o...

Page 81: ...r use dynamic brake unit Over current O C Output current exceeds 220 of rated current of inverter Inverter is shutdown Output terminals U V W is short circuited overload acceleration time too small st...

Page 82: ...PROM error Change inverter Err_00 Err_01 Disconnection of operating keypad KP 201C or KP 202C Check keypad and inverter connections S C Break of fuse inside the inverter Break of IGBT module Change in...

Page 83: ...4005 Fig 3 Internal cooling type External cooling type M4 4 110 100 142 128 138 7 5 2 5 46 135 5 5 128 138 M4 4 151 5 83 139 5 202 188 5 5 5 188 46 6 7 2 5 138 138 151 5 110 85 5 Screw Screw 300 312 3...

Page 84: ...DIX A 76 Fig 4 Unit mm Keypad size Keypad hole size KP 201C KP 202C RM5G 5P Keypad Fig 5 Internal cooling type External cooling type Screw M3 2 Keypad size 95 1 0 Keypad size 65 1 0 The hole 23x23 or...

Page 85: ...APPENDIX A 77 Fig 6 Internal cooling type External cooling type Specifications subject to change without notice...

Page 86: ...0 661 636 15 30 10 310 170 205 12 2 M10 786 750 788 758 18 35 12 317 200 237 15 3 M12 971 930 973 936 17 37 16 5 362 244 296 15 3 M12 973 929 973 935 17 37 15 5 383 268 263 15 6 M12 Screw Size mm R M...

Page 87: ...s frequency setting Besides there are voltage input for frequency setting and output frequency limit setting ACE 06 LEVEL SHIFT SETTER Set the difference of speed for several motors operated simultane...

Page 88: ...ion RM5G P 2015 2030 and RM5G P 4020 4040 B The size of Braking Resistor option parts Size mm Type Size L1 L2 W H D Max Weight g MHL100 100 100W 100 165 150 40 20 5 3 200 MHL100 400 100W 400 165 150 4...

Page 89: ...allel first then to serial these two sets together 2020 10 MHL500 40 4 in parallel 4025 27 2 sets of MHL500 40 3 pcs in parallel first then to serial these two sets together 2025 8 MHL500 40 5 in para...

Page 90: ...l motors a Synchronous motor Starting current is greater than that of standard induction motor V F ratio is lower than that of standard induction motor The ratings of inverter should be increased b Wa...

Page 91: ...0 4 15 0 3 30 5 3 7 7 0 4 15 0 55 22 5 3 7 6 0 3 30 40 7 5 5 5 10 0 55 22 0 55 22 7 5 5 5 9 0 26 40 0 26 40 10 7 5 14 0 55 22 0 26 40 10 7 5 13 0 26 40 0 16 75 15 11 18 0 26 40 0 26 40 15 11 18 0 16 7...

Page 92: ...r appearances and functions are the same as those of KP 201C or KP 202C a Dimensions of the inverter mount type Assembled by A 01 KP 201C 124 112 R2 5 M4 4 Tapping 17 65 37 33 14 6 5 b Dimensions of t...

Page 93: ...RAC 01 is applied to remote control or panel control box c Pointer meter 1K 1 2W with accuracy 10 turn VR use this VR to adjust frequency ON OFF switch for start and stop d Dimension and wires name 73...

Page 94: ...C Remote controller RAC 02 a RAC 02 assembled by A 01 and A 03 b RAC 02 is applied to remote control or panel control box c Pointer meter 1K 1 2W VR use this VR to adjust frequency The left of ON OFF...

Page 95: ...is specially designed for above RM5 V2 0 version which does not need extra power just connect from inverter This display can be separately display voltage current frequency line velocity etc Ref Page...

Page 96: ...ernal fault command Terminals of control Circut 3 phase power source 50 60Hz To avoid braking resistor over heat causing accident strongly recommand to install thermal relay for protection The wire di...

Page 97: ...als of control Circut 3 phase power source 50 60Hz To avoid braking resistor over heat causing accident strongly recommand to install thermal relay for protection The wire diagram are as above diagram...

Page 98: ...APPENDIX 1 DIMENSIONS OF OPENING OF KP 201C AND KP 202C 90 Screw M3 2 Keypad size 95 1 0 Keypad size 65 1 0 Scale 1 1 Unit mm The hole 23x23 or 30 30...

Page 99: ...ng Function code Descriptions Factory Setting Setting P5103d 15 0 3 15 0 1 15 0 1 15 0 1 15 0 1 15 0 1 15 0 20 00 15 0 0 15 0 60 00 50 00 0 0 10 00 0 20 00 60 0 50 0 30 00 0 5 0 00 200V 8 0 400V 12 0...

Page 100: ...ting Setting Function code Descriptions Factory Setting Setting 1 00 11 0 00 2 0 1 00 2 0 0 00 0 0 0 1 0 1 00 0 1 0 0 0 Rated current of motor 160 1 3 rated current of motor 0 1 0 0 170 4P 160 3 15 0...

Page 101: ...ode Descriptions Factory Setting Setting Function code Descriptions Factory Setting Setting 0 2 4 3 0 0 0 3 0 0 0 15 0 0 0 15 0 0 0 0 0 0 0 0 150 0 0 5 0 100 1 no_Err 20 0 17 1 8 1 5 200V 220 0 400V 3...

Page 102: ...SETTING MEMO 94 Function code Descriptions Factory Setting Setting Function code Descriptions Factory Setting Setting 1 0 00 0 00 2 0 1 00 0 1 1 0 5 1 Monitor 0 0 1 00...

Page 103: ...interrupt during operation RM 5G 5P Error Trip EE PR O M error A D C onverter error O ver current EE R A D _E rr O C Under voltage during operation Over voltage O ver heat M otor over load O ver load...

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