Reflex Reflexomat RS 150/1 T, Operating Manual

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Contents
2 — English — 03.09.2020 - Rev. A
English
03.09.2020 - Rev. A
Contents
1 Notes on the operating manual .............................................. 3
2 Liability and guarantee ............................................................ 3
3 Safety ........................................................................................ 3
3.1 Explanation of symbols ........................................................................... 3
3.1.1 Symbols and notes used ........................................................ 3
3.2 Personnel requirements ......................................................................... 3
3.3 Personal protective equipment ............................................................. 3
3.4 Intended use ............................................................................................ 3
3.5 Inadmissible operating conditions ........................................................ 3
3.6 Residual risks ............................................................................................ 3
4 Description of the device ......................................................... 4
4.1 Description ............................................................................................... 4
4.2 Overview .................................................................................................. 4
4.3 Identification............................................................................................ 4
4.3.1 Nameplate ............................................................................... 4
4.3.2 Type code ................................................................................ 5
4.4 Function ................................................................................................... 5
4.5 Scope of delivery ..................................................................................... 5
4.6 Optional equipment and accessories .................................................... 5
5 I/O module (optional expansion module) .............................. 6
5.1 Technical data .......................................................................................... 6
5.2 Settings ..................................................................................................... 6
5.2.1 Terminator settings in RS-485 networks .............................. 6
5.2.2 Setting the module address .................................................. 7
5.2.3 I/O module default settings................................................... 7
5.3 Replacing the fuses ................................................................................. 8
6 Technical data........................................................................... 8
6.1 Control unit .............................................................................................. 8
6.2 Tanks ......................................................................................................... 8
7 Installation ................................................................................ 9
7.1 Installation conditions ............................................................................ 9
7.1.1 Incoming inspection .............................................................. 9
7.2 Preparatory work ..................................................................................... 9
7.3 Execution ................................................................................................ 10
7.3.1 Positioning ............................................................................ 10
7.3.2 Tank installation ................................................................... 10
7.3.3 Connection to the facility system ....................................... 10
7.3.4 Connection to an external compressed air line ................. 11
7.3.5 Fitting the level sensor ......................................................... 12
7.4 Make-up and degassing variants ......................................................... 12
7.4.1 Function ................................................................................. 12
7.5 Electrical connection ............................................................................. 13
7.5.1 Terminal plan, connection component .............................. 13
7.5.2 Terminal plan, operating unit ............................................. 14
7.5.3 RS-485 interface ................................................................... 14
7.6 Installation and commissioning certificate ........................................ 15
8 Commissioning ....................................................................... 15
8.1 Checking the requirements for commissioning ................................. 15
8.2 Reflexomat switching points ............................................................... 15
8.3 Modifying the controller's start routine .............................................. 15
8.4 Venting the vessels ............................................................................... 16
8.5 Filling the tanks with water ................................................................. 16
8.6 Starting Automatic mode ..................................................................... 17
9 Operation ................................................................................ 17
9.1 Operating modes .................................................................................. 17
9.1.1 Automatic mode ................................................................... 17
9.1.2 Manual mode ........................................................................ 17
9.1.3 Stop mode ............................................................................. 17
10 Controller ................................................................................. 17
10.1 Operator panel ...................................................................................... 17
10.2 Calibrating the touch screen ................................................................ 18
10.3 Configuring settings in the controller ................................................. 18
10.3.2 Default settings .................................................................... 19
10.3.3 Messages ............................................................................... 19
11 Maintenance ........................................................................... 21
11.1 Maintenance schedule .......................................................................... 21
11.2 Checking switching points ................................................................... 21
11.3 Cleaning ................................................................................................ 22
11.3.1 Cleaning the tanks................................................................ 22
11.3.2 Cleaning the dirt trap ........................................................... 22
11.4 Inspection .............................................................................................. 22
11.4.1 Pressure-bearing components ............................................ 22
11.4.2 Inspection prior to commissioning ..................................... 22
11.4.3 Inspection intervals .............................................................. 22
12 Disassembly............................................................................. 23
13 Annex ....................................................................................... 23
13.1 Reflex Customer Service ....................................................................... 23
13.2 Conformity and standards .................................................................... 23
13.3 Guarantee .............................................................................................. 23
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