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Installation 

 

 

 

10 —  English  

 — 03.09.2020 - Rev. A 

 

 

 

7.3

 

Execution 

 

ATTENTION 

 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 
• 

Ensure that pipes are connected from the device to the system without 
them being stressed or strained. 

• 

If necessary, provide support structures for the pipes or equipment. 

 

 

For installation, proceed as follows: 
• 

Position the device. 

• 

Complete the primary tank and the optional secondary tanks. 

• 

Create the water-side connections of the control unit to the system. 

• 

Create the interfaces according to the terminal plan. 

• 

Install the water connections between optional secondary tanks to each 
other and to the primary tank. 

 

 

Notice! 
For installation, note the operability of the valves and the inlet options 
of the connecting lines. 

 

 

7.3.1

 

Positioning 

 

Determine the device position. 
• 

Control unit 

• 

Primary vessel 

• 

Optional secondary vessel 

 

 

 

The control unit can be installed on either side or in front of the primary vessel. 
The distance of the control unit to the primary vessel results from the connection 
set supplied. 
 

 

7.3.2

 

Tank installation 

 

ATTENTION 

 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 
• 

Ensure that pipes are connected from the device to the system without 
them being stressed or strained. 

• 

If necessary, provide support structures for the pipes or equipment. 

 

 

Comply with the following notes regarding the installation of the primary vessel 
and the secondary vessels: 

 

 

 

• 

All flange openings at the vessels are viewing and maintenance openings. 
–  

Place the vessels with sufficient distances to sides and ceiling. 

• 

Install the vessels on a level surface. 

• 

Ensure rectangular and free-standing position of the vessels. 

• 

Use only vessels of the same type and dimensions when using secondary 
vessels. 

• 

Ensure proper functioning of the "LIS" level sensor. 
ATTENTION Property damage caused by overpressure. Do not attach the 
vessels firmly to the floor. 

• 

Install the control unit on the same level as the vessels. 

 

 

7.3.3

 

Connection to the facility system 

 

 

 CAUTION 

 

Risk of injury due to falls or stumbling 
Bruising caused by falls or stumbling over cables or pipes during installation. 
• 

Wear personal protective equipment (helmet, protective clothing, 
gloves, safety boots). 

• 

Ensure proper installation of cables and pipes between the control unit 
and the vessels. 

 

 

ATTENTION 

 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 
• 

Ensure that pipes are connected from the device to the system without 
them being stressed or strained. 

• 

If necessary, provide support structures for the pipes or equipment. 

 

 

ATTENTION 

 

Damage to cables and pipes 
If cables and pipes are not routed professionally between tanks and the 
control unit, they may become damaged. 
• 

Route cables and pipes in a professional manner over the flooring. 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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