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Description of the device 

 

 

 

4 —  English  

 — 03.09.2020 - Rev. A 

 

 

 

 

4

 

Description of the device 

 

4.1

 

Description 

 

The Reflexomat is a pressurisation station for heating and cooling water systems. 
The Reflexomat essentially comprises a controller and at least one expansion 
vessel. The additional connection of secondary vessels is optionally possible. The 
expansion vessel is fitted with a diaphragm to divide the vessel into an air space 
and a water space. preventing the ingress of atmospheric oxygen into the 
expansion vessel. 
The Reflexomat provides the following safety features: 
• 

Optimisation of pressurisation and make-up.  
• 

No direct intake of air thanks to a regulation of the pressurisation and 
optional automatic make-up.  

• 

No circulation issues caused by free bubbles in the circuit water.  

• 

Reduced corrosion damage due to oxygen removal from make-up 
water. 

 

 

Reflexomat with touch control and one compressor  
• 

One "RG" primary vessel as expansion vessel.  

• 

Touch control with one compressor as stand-alone console.  

 

 

Note! 
The connection of "RF" secondary vessels to the "RG" primary vessel is 
optionally possible. 

 

 

Reflexomat with touch control and two compressors 
• 

One "RG" primary vessel as expansion vessel. 

• 

Touch control with two compressors as stand-alone console.  

 

 

Note! 
The connection of "RF" secondary vessels to the "RG" primary vessel is 
optionally possible. 

 

 

4.2

 

Overview 

 

Reflexomat with touch control and one compressor 

 

 

 

1  Main switch 

 

5  "RF" secondary vessel 

(optional) 

2  Control unit 

 

6  "EC" expansion line 

3  "RG" primary vessel 

 

7  "LIS" level sensor 

4  "SV" safety valve 

 

 

 

 

 

Reflexomat with touch control and two compressors 

 

 

1  Main switch 

 

5  "RF" secondary vessel 

(optional) 

2  Control unit 

 

6  "EC" expansion line 

3  "RG" primary vessel 

 

7  "LIS" level sensor 

4  "SV" safety valve 

 

 

 

 

 

4.3

 

Identification 

 

4.3.1

 

Nameplate 

The nameplate provides information about the manufacturer, the year of 
manufacture, the manufacturing number and the technical data. 

 

 

 

 

Information on the type plate 

Meaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure P 

Minimum/maximum permissible 
pressure 

max. continuous operating 
temperature 

Maximum temperature for continuous 
operation 

min. / max. allowable temperature 
/ flow temperature TS 

Minimum / maximum permissible 
temperature / TS flow temperature 

Year built 

Year of manufacture 

min. operating pressure set up on 
shop floor 

Factory set minimum operating 
pressure 

at site 

Set minimum operating pressure 

max. pressure saftey valve 
factory - aline 

Factory set actuating pressure of the 
safety valve 

at site 

Set actuating pressure of the safety 
valve 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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