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Installation 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 13 

 

 

7.5

 

Electrical connection 

 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 
• 

Ensure that the system is voltage-free before installing the device. 

• 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

• 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 
For the electrical connection, you must differentiate between a connection 
component and an operating component. 

 

 

Example: Control unit with one compressor 

 

Connection component cover (hinged) 

Operating unit cover (hinged) 
• 

RS-485 interfaces 

• 

Pressure and Level outputs 

Touch control 

Connection component rear 

Cable bushings 
• 

Supply and fusing 

• 

Floating contacts 

• 

"CO" compressor connection 

 

The following descriptions apply to standard systems and are limited to the 
necessary user-provided connections. 
1. 

Disconnect the system from the power source and secure it against 
unintentional reactivation. 

2. 

Remove the covers. 

 

 DANGER Risk of serious injury or death due to electric shock. Some 

parts of the device's circuit board may still be live with 230 V even after the 
device has been physically isolated from the power supply by pulling out of 
the mains plug. Before you remove the covers, completely isolate the 
device controller from the power supply. Verify that the main circuit board 
is voltage-free. 

3. 

Insert a suitable screwed cable gland for the cable bushing at the rear of 
the connection component. M16 or M20, for example. 

4. 

Thread all cables to be connected through the cable glands. 

5. 

Connect all cables as shown in the terminal diagrams. 
–  

Connection unit, see chapter 7.5.1 "Terminal plan, connection 
component"
 on page 13 . 

–  

Operating unit, see chapter 7.5.2 "Terminal plan, operating unit" on 
page 14 . 

–  

For installer supplied fusing, comply with the connected loads of the 
device , see chapter 6 "Technical data" on page 8 . 

 

 

7.5.1

 

Terminal plan, connection component 

 

 

Pressure 

 

Fuses 

Level 

 

 

 

 

 

Terminal 
number 

Signal 

Function 

Wiring 

Supply 
X0/1 

230 V supply 
Reflexomat RS 90 

User supplied 

X0/2 

N  

X0/3 

PE  

X0/1 

L1 

400 V supply 
Reflexomat RS 150 ... 580 

User supplied 

X0/2 

L2 

X0/3 

L3 

X0/4 

N  

X0/5 

PE 

Circuit board 

Y1 

WV make-up valve 

User, 
optional 

N  

PE  

Y2 

PV 1 solenoid valve 

User supplied 

N  

PE 

13 

 

Dry-run protection message 
(floating) 

User, 
optional 

14 

 

23 

NC  

Group message (floating) 

User, 
optional 

24 

COM  

25 

NO 

35 

+18 V (blue)  

Analogue input, LIS level 
measuring 
at the primary vessel 

User supplied 

36 

GND 

37 

AE (brown)  

38 

PE (shield) 

39 

+18 V (blue)  

PIS pressure sensor analogue 
input at the primary vessel 

User, 
optional 

40 

GND 

41 

AE (brown)  

42 

PE (shield) 

43 

+24 V  

Digital inputs 

User, 
optional 

44 

E1 

E1: Contact water meter 

Factory-
provided 

PE  

Voltage supply 

Not assigned 

L  

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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