background image

Controller 

 

 

 

20 —  English  

 — 03.09.2020 - Rev. A 

 

 

ER 
Code 

Alarm 

Causes 

Remedy 

Alarm reset 

03 

High water 

• 

Set value exceeded. 

• 

Make-up disabled. 

• 

Water intake through a leak in a thermal 
transfer medium of the user. 

• 

Vessels too small. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check functioning of the "WV1" solenoid valve. 

• 

Drain water from the primary vessel. 

• 

Check user's thermal transfer medium for leaks. 

– 

04.1 
04.2 

Compressor 1 
Compressor 2 

• 

Compressor disabled. 

• 

Fuse defective. 

• 

Check functioning of "CO" compressor.  
–  

Check in manual mode, reduce back 
pressure. 

• 

Replace the fuse. 

"OK" 

05 

Compressor run-on time 

• 

Set value exceeded. 

• 

Severe water loss in the system. 

• 

Air lines leaking. 

• 

Solenoid valve in the overflow line does not 
close. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check the water loss and correct, if necessary. 

• 

Seal any leak in the air system. 

• 

Check functioning of the "PV1" solenoid valve. 

– 

06 

Make-up time 

• 

Set value exceeded. 

• 

Water loss in the system. 

• 

Make-up line not connected. 

• 

Make-up rate insufficient. 

• 

Make-up hysteresis too high. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check water level. 

• 

Connect make-up line. 

• 

Increase the make-up volume. 

• 

Correct the make-up hysteresis in the service 
menu. 

"OK" 

07 

Make-up cycles 

• 

Set value exceeded. 

• 

Leakage in the system. 

• 

Check set value in the Customer or Service 
menu. 

• 

Seal any leak in the system. 

"OK" 

08 

Pressure measurement 

Controller receives incorrect signal. 

• 

Connect the plug. 

• 

Check functioning of the pressure sensor. 

• 

Check the cable for damage. 

"OK" 

09 

Level sensor 

Controller receives incorrect signal. 

• 

Check functioning of the load cell. 

• 

Check the cable for damage. 

• 

Connect the plug. 

"OK" 

10 

Maximum pressure 

• 

Set value exceeded. 

• 

Pressure relief pipe not functioning. 

• 

Dirt trap clogged. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check functioning of the pressure relief pipe. 

• 

Clean the dirt trap. 

"OK" 

11 

Make-up volume 

Only if "With water meter" is activated in the 
Customer menu. 
• 

Set value exceeded. 

• 

Severe water loss in the system. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check water loss in the system and repair, if 
necessary. 

• 

Water volume per contact incorrectly set in the 
Service menu. 

"OK" 

15 

Make-up valve 

Contact water meter measures without make-up 
request. 

• 

Check the make-up valve "WV" for leaks. 

"OK" 

16 

Power failure 

No power. 

Connect to power supply. 

– 

19 

Stop > 4 h 

Device is in Stop mode for more than 4 hours. 

Set the controller to Automatic mode. 

– 

20 

Max. make-up volume 

Set value exceeded. 

Reset the "Make-up volume" meter in the Customer 
menu. 

"OK" 

21 

Maintenance recommended 

Set value exceeded. 

Carry out maintenance. 

"OK" 

24 

Softening 

• 

Set value for soft water capacity exceeded. 

• 

Time interval for replacement of the 
softening cartridge exceeded. 

Replace the softening cartridges. 

"OK" 

30 

I/O module fault 

• 

I/O module defective 

• 

Connection between option card and 
controller faulty. 

• 

Option card defective. 

Inform Reflex Customer Service. 

– 

31 

EEPROM defective 

• 

EEPROM defective 

• 

Internal calculation error 

Inform Reflex Customer Service. 

"OK" 

32 

Undervoltage 

Supply voltage too low. 

Check power supply. 

– 

33 

Adjustment parameter faulty 

EEPROM parameter memory defective. 

Inform Reflex Customer Service. 

– 

34 

Main board communication 
faulty 

• 

Connecting cable defective. 

• 

Main board defective. 

Inform Reflex Customer Service. 

– 

35 

Digital input voltage faulty 

Short-circuit of input voltage. 

Check the wiring at the digital inputs (water meter, 
for example). 

– 

36 

Analogue input voltage faulty  Short-circuit of input voltage. 

Check the wiring at the analogue inputs 
(pressure/level). 

– 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

Reviews: