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Description of the device 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 5 

 

 

 

4.3.2

 

Type code 

 

No.   

Reflexomat RS type key 

Control unit 
designation 

 

Number of 
compressors 

Reflexomat RS 90 / 1, RG 1000 l, RF 1000 l 

"RG" primary vessel 

 

1  2  3  4  5 

 

Nominal volume 

 

 

 

 

 

 

 

 

"RF" secondary 
vessel 

 

 

 

 

 

 

 

 

Nominal volume 

 

 

 

 

 

 

 

 

 

 

4.4

 

Function 

 

 

 

Make-up with water using "Fillcontroll Auto"  

Control unit 

Primary vessel as expansion vessel 

Secondary vessel as additional expansion vessel 

WC  Make-up pipe 
PIS  Pressure sensor

 

SV 

Safety valve 

PV  Solenoid valve 
LIS  Pressure load cell 
EC 

Expansion pipe 

 

Expansion vessels 
One primary vessel and multiple optional secondary vessels may be connected. A 
membrane separates the vessels into an air and a water space, preventing the 
penetration of atmospheric oxygen into the expansion water. The primary vessel 
is connected to the control unit downstream and connected hydraulically to the 
plant system. The pressure is protected at the air side by the "SV" safety valves of 
the vessels. 

 

Control unit 
The control unit contains one or optionally two compressors "CO" and the "Reflex 
Control Touch" controller. Via the primary vessel, the pressure is measured with 
the "PIS" pressure sensor and the water level with the "LIS"  pressure load cell 
and the values then displayed in the controller display. 

 

Pressurisation 
• 

If the water is heated, it expands and the pressure increases in the plant 
system. If the pressure set at the controller is exceeded, the "PV" solenoid 
valve opens and discharges air from the primary vessel. Water flows from 
the system into the primary vessel and the pressure drops in the plant 
system until the pressure in the plant system and the primary vessel is 
equalised. 

• 

The pressure in the plant system drops when the water cools. When the 
pressure drops below the set value, the "CO" compressor cuts in and 
delivers compressed air into the primary vessel. This displaces water out of 
the primary vessel into the plant system. The pressure in the facility system 
rises. 

 

Make-up 
The addition of more water is controlled within the controller. The "LIS" pressure 
load cell determines the water level and sends this value to the controller of the 
pressure maintaining station. This controls an external make-up. Water is directly 
added into the system in a controlled manner by monitoring the make-up time 
and the make-up cycles.  
If the water level in the primary vessel falls below minimum, a fault message is 
output from the controller and shown in the display.  

 

 

Note! 
Additional equipment for topping up water, see chapter 4.6 "Optional 
equipment and accessories"
 on page 5 . 

 

 

4.5

 

Scope of delivery 

 

The scope of delivery is described in the shipping document and the content is 
shown on the packaging.  
Immediately after receipt of the goods, please check the shipment for 
completeness and damage. Please notify us immediately of any transport 
damage. 

 

Basic pressure-maintaining equipment: 

 

• 

Control unit with one or two compressor(s) including compressed air 
line(s). 

• 

Primary tank with flexible water connection. 

 

• 

"LIS" pressure load cell for level sensing. 

 

 

4.6

 

Optional equipment and accessories 

 

• 

Secondary vessels with connection sets for the primary vessel. 

• 

For make-up with water 
–  

Make-up without pump: 
• 

Solenoid "Fillvalve" with ball valve and Reflex Fillset for make-
up with drinking water. 

–  

Make-up with pump: 
• 

Reflex Fillcontrol Auto, with integrated pump and a system 
separation vessel or Auto Compact 

• 

For make-up and degassing with water: 
–  

Reflex Servitec S 

–  

Reflex Servitec 35- 95 

• 

Fillset for make-up with drinking water. 
– 

With integrated system separator, water meter, dirt trap and locking 
mechanisms for the "WC" make-up line. 

• 

Fillset Impulse with FQIRA+ contact water meter for make-up with 
drinking water. 

• 

Fillsoft for softening or desalination of the make-up water from the 
drinking water network. 
–  

Fillsoft is installed between Fillset and the device. The device 
controller evaluates the make-up quantities and signals the required 
replacement of the softening cartridges. 

• 

Optional expansions for Reflex controllers: 
–  

I/O module for standard communication, see chapter 5 "I/O module 
(optional expansion module)"
 on page 6 . 

–  

Master-Slave-Connect for master controllers for maximum 10 
devices. 

–  

Bus modules:  
• 

Profibus DP 

• 

Ethernet 

• 

Diaphragm rupture monitor 

 

 

Note! 
Separate operating instructions are supplied with accessories. 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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