Installation
— 03.09.2020 - Rev. A
English — 9
Type
Diameter
Ø "D"
(mm)
Weight
(kg)
Connection
(inches)
Height
"H"
(mm)
Height
"h"
(mm)
Height
"h1"
(mm)
6 bar - 200
634
37
R1
970
115
155
6 bar - 300
634
54
R1
1270
115
155
6 bar - 400
740
65
R1
1255
100
140
6 bar - 500
740
78
R1
1475
100
140
6 bar - 600
740
94
R1
1720
100
140
6 bar - 800
740
149
R1
2185
100
140
6 bar - 1000
1000
156
DN65
2025
195
305
6 bar - 1500
1200
465
DN65
2025
185
305
6 bar - 2000
1200
565
DN65
2480
185
305
6 bar - 3000
1500
795
DN65
2480
220
334
6 bar - 4000
1500
1080
DN65
3065
220
334
6 bar - 5000
1500
1115
DN65
3590
220
334
10 bar - 350
750
230
DN40
1340
190
190
10 bar - 500
750
275
DN40
1600
190
190
10 bar - 750
750
345
DN50
2185
180
180
10 bar - 1000 1000
580
DN65
2065
165
285
10 bar - 1500 1200
800
DN65
2055
165
285
10 bar - 2000 1200
960
DN65
2515
165
285
10 bar - 3000 1500
1425
DN65
2520
195
310
10 bar - 4000 1500
1950
DN65
3100
195
310
10 bar - 5000 1500
2035
DN65
3630
195
310
7
Installation
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•
Ensure that the system is voltage-free before installing the device.
•
Ensure that the system is secured and cannot be reactivated by other
persons.
•
Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
CAUTION
Risk of injury due to pressurised liquid
If installation, removal or maintenance work is not carried out correctly, there
is a risk of burns and other injuries at the connection points, if pressurised
hot water or hot steam suddenly escapes.
•
Ensure proper installation, removal or maintenance work.
•
Ensure that the system is de-pressurised before performing installation,
removal or maintenance work at the connection points.
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•
Wear protective gloves.
•
Please place appropriate warning signs in the vicinity of the device.
CAUTION
Risk of injury due to falls or bumps
Bruising from falls or bumps on system components during installation.
•
Wear personal protective equipment (helmet, protective clothing,
gloves, safety boots).
WARNING
Risk of injury due to heavy weight
The devices are heavy. Consequently, there is a risk of physical injury and
accidents.
•
Use suitable lifting equipment for transportation and installation.
Note!
Confirm that installation and start-up have been carried out correctly
using the installation and commissioning certificate. This action is a
prerequisite for the making of warranty claims.
–
Have the Reflex Customer Service carry out commissioning and
the annual maintenance.
7.1
Installation conditions
7.1.1
Incoming inspection
Prior to shipping, this device was carefully inspected and packed. Damages
during transport cannot be excluded.
Proceed as follows:
1.
Upon receipt of the goods, check the shipment for
•
completeness and
•
possible transport damage.
2.
Document any damage.
3.
Contact the forwarding agent to register your complaint.
7.2
Preparatory work
Condition of the delivered device:
•
Check all screw connections of the device for tight seating. Tighten the
screws as necessary.
Preparing the device installation:
•
No access by unauthorised personnel.
•
Frost-free, well-ventilated room.
–
Room temperature 0 °C to 45 °C (32 °F to 113 °F).
•
Level, stable flooring.
–
Ensure sufficient bearing strength of the flooring before filling the
tanks.
–
Ensure that the control unit and the tanks are installed on the same
level.
•
Filling and dewatering option.
–
Provide a DN 15 filling connection according to DIN 1988 - 100 and
En 1717.
–
Provide an optional cold water inlet.
–
Prepare a drain for the drain water.
•
Electric connection, see chapter 6 "Technical data" on page 8 .
•
Use only approved transport and lifting equipment.
–
The load fastening points at the tanks must be used only as
installation resources.
Cooke Industries - Phone: +64 9 579 2185 Email: [email protected] Web: www.cookeindustries.co.nz