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I/O module (optional expansion module) 

 

 

 

6 —  English  

 — 03.09.2020 - Rev. A 

 

 

 

 

5

 

I/O module (optional expansion module) 

 

The I/O module is connected and wired in the factory.  
It is used to expand the inputs and outputs Control Touch controller. 

 

Six digital inputs and six digital outputs are used to process messages and 
alarms: 
 

Inputs 
Three inputs, N.C. with 24 V self potential for standard settings. 
• 

External temperature monitoring 

• 

Minimum pressure signal 

• 

Manual make-up of water 

Three inputs, N.O. with 230 V self potential for standard settings. 
• 

Emergency-Off 

• 

Manual operation (e.g. for pump or compressor) 

• 

Manual operation for the overflow 

 

Outputs 
Potential-free as changeover contacts. Default settings for messages: 
• 

Make-up fault 

• 

Below minimum pressure 

• 

Above maximum pressure 

• 

Manual or Stop operation 

 

 

Note! 
• 

For the default settings of the I/O modules, see Chapter 5.2.3 "I/O 
module default settings"
 page 7 

• 

All digital inputs and outputs can be set freely as option. Settings 
to be made by Reflex Customer Service, see chapter 13.1 "Reflex 
Customer Service"
 on page 23  

 

5.1

 

Technical data 

 

 

Housing 

Plastic housing 

Width (W): 

340 mm 

Height (H): 

233.6 mm 

Depth (D): 

77 mm 

Weight: 

2.0 kg 

Permissible operating temperature: 

-5 °C – 55 °C 

Permissible storage temperature: 

-40 °C – 70 °C 

Degree of protection IP: 

IP 64 

Power supply: 

230 V AC, 50 – 60 Hz (IEC 38) 

Fuse (primary): 

0.16 A time-lag 

 

Inputs, outputs 
• 

6 floating relay outputs (changeover) 

• 

3 digital inputs 230 V AC 

• 

3 digital inputs 24 V AC 

• 

2 Analogue outputs (these are not required, because they are already 
contained in the Control Touch controller). 

 

Interfaces to the controller 
• 

RS-485 

• 

19.2 kbit/s 

• 

Floating 

• 

connection with plug or screw terminals 

• 

RSI-specific protocol 

 

 

5.2

 

Settings 

 GEFAHR 

 

Danger to life from electric shock! 
Risk of serious injury or death due to electric shock. Some parts of the main 
board may still carry 230 V voltage even with the device physically isolated 
from the 230 V power supply. 
• 

Before you remove the covers, completely isolate the device controller 
from the power supply. 

• 

Verify that the main circuit board is voltage-free. 

 
5.2.1

 

Terminator settings in RS-485 networks 

Examples for the activation and deactivation of terminators in RS–485 networks. 
• 

DIP switches 1 and 2 are located on the main board of the controller. 

• 

Maximum length for an RS–485 connection is 1000 metres 
 

Device controller with I/O module 

 

 

Relay outputs of the I/O 
module* 
• 

6 digital outputs 

 

"Control Touch" controller 

RS-485 connection 

I/O module 

 

Optional RS-485 connection 
• 

Master - Slave 

• 

Field bus 

Connections of the I/ O 
conductors 

 

* The 2 analogue outputs are not required because the Control Touch controller 
already has two analogue outputs for pressure and level measurement. 
 

 

Terminator settings 

Jumper/switch 

Settings 

I/O module 

Control Touch 

Jumper J10  

Activated 

--- 

and J11 

Deactivated 

--- 

--- 

DIP switch 1  

Activated 

--- 

and 2 

Deactivated 

--- 

--- 

 
Device controllers and I/O module in Master-Slave function 

 

 

Control Touch controller in 
Master function 

 

I/O module for the Slave 
function 

I/O module for the Master 
function 

 

I/O module for expansion 

Control Touch controller in 
Slave function 

 

 

 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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