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Operation 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 17 

 

 

 

8.6

 

Starting Automatic mode 

Automatic operation is executed as conclusion of the initial commissioning. The 
following prerequisites must be met for automatic operation: 
• 

The device is filled with compressed air and water. 

• 

All required settings are defined in the controller. 

 

Start the automatic mode at the operator panel of the controller. 

 

 

 

1. 

Press "AUTO". 
–  

The "CO1" compressor is switched on. 

 

 

 

Note! 
The commissioning process is now concluded. 

 

 

9

 

Operation 

9.1

 

Operating modes 

9.1.1

 

Automatic mode 

 

Use: 
After initial commissioning has been successfully completed 

 

Start: 
Press "AUTO". 

 

Functions: 
• 

Automatic mode is suitable for continuous device operation and the 
controller monitors the following functions:  
–  

Pressurisation 

–  

Expansion volume compensation 

–  

Automatic make-up. 

• The "CO" compressor and the "PV1" solenoid valve are regulated by the 

controller so that the pressure remains constant in a regulation range of ± 
0.1 bar. 

• 

Faults are indicated and evaluated in the display.  

 

 

9.1.2

 

Manual mode 

Use: 
For testing and maintenance tasks. 

 

Start: 

 

 

 

1. 

Press "Manual mode". 

2. 

Select the desired function. 

 

Functions: 
Manual mode allows you to select the following functions and to perform a test 
run:  
• 

"CO1" compressor.  

• 

Solenoid valve in "PV1" overflow line.  

• 

Solenoid valve "WV1" for make-up. 

You have the option to simultaneously switch multiple functions and to test 
them in parallel. Switch the function on and off by touching the corresponding 
button:  
• 

The button is highlighted green. The function is switched off.  

Press the desired button:  
• 

The button is highlighted blue. The function is switched on.  

The change in the filling level and the vessel pressure are indicated on the 
display.  

 

 

Note! 
Manual operations cannot be performed if safety-relevant parameters 
would be exceeded. Switching is then disabled. 

 

 

9.1.3

 

Stop mode 

Use: 
For device commissioning. 

 

Start: 

 

 

 

Press "STOP". 

 

Functions: 
Except for the display of information, the device is non-functional in Stop mode. 
Function monitoring is stopped. 
The following functions are deactivated: 
• 

The "CO" compressor is switched off. 

• 

The solenoid valve in the "PV" overflow line is closed. 

• 

The solenoid valve in the "WV" make-up line is closed. 

 

 

Note! 
The system returns an alarm if the Stop mode is activated for more than 
4 hours. 
If "Floating alarm contact?" in the Customer menu is set to "Yes", the 
system outputs the alarm to the group alarm contact. 

 

 

10

 

Controller 

10.1

 

Operator panel 

 

 

 

1  Message line 

  8 

Display value 

2  "

"/ "

" buttons 

• 

Set digits. 

  9 

"Manual mode" button 
• 

For function tests. 

3  "

"/"

" buttons 

• 

Select digits. 

  10  "Stop mode" button 

• 

For commissioning. 

4  "OK" button 

• 

Confirm/acknowledge 
input. 

• 

Browse in the menu. 

  11  "Automatic mode" button 

• 

For continuous 
operation. 

5  "Up" and "Down" scroll bar 

• 

"Scroll" in the menu. 

  12  "Set-up menu" button 

• 

For setting parameters. 

• 

Fault memory. 

• 

Parameter memory. 

• 

Display settings. 

• 

Primary vessel 
information. 

• 

Software version 
information. 

6  “Scroll back" button 

• 

Cancel. 

• 

Page back to the main 
menu. 

 

7  "Display help texts" button 

• 

Opens help texts. 

  13  "Info menu" button 

• 

Displays general 
information. 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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