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Notes on the operating manual 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 3 

 

 
 
 

1

 

Notes on the operating manual 

This operating manual is an important aid for ensuring the safe and reliable 
functioning of the device. 
Reflex Winkelmann GmbH accepts no liability for any damage resulting from 
failure to observe the information in this operating manual. In addition to the 
requirements set out in this operating manual, national statutory regulations 
and provisions in the country of installation must also be complied with 
(concerning accident prevention, environment protection, safe and professional 
work practices, etc.). 
This operating manual describes the device with basic equipment and interfaces 
for optional equipment with additional functions. 

 

 

 

Notice! 
Every person installing this equipment or performing any other work at 
the equipment is required to carefully read this operating manual prior 
to commencing work and to comply with its instructions. The manual is 
to be provided to the product operator and must be stored near the 
product for access at any time. 

 

 

2

 

Liability and guarantee 

The device has been built according to the state of the art and recognised safety 
rules. Nevertheless, its use can pose a risk to life and limb of personnel or third 
persons as well as cause damage to the system or other property. 
It is not permitted to make any modifications at the device, such as to the 
hydraulic system or the circuitry. 
The manufacturer shall not be liable nor shall any warranty be honoured if the 
cause of any claim results from one or more of the following causes: 
• 

Improper use of the device. 

• 

Unprofessional commissioning, operation, service, maintenance, repair or 
installation of the device. 

• 

Failure to observe the safety information in this operating manual. 

• 

Operation of the device with defective or improperly installed 
safety/protective equipment. 

• 

Failure to perform maintenance and inspection work according to 
schedule. 

• 

Use of unapproved spare parts or accessories. 

 

Prerequisite for any warranty claims is the professional installation and 
commissioning of the device. 

 

 

 

Note! 
Arrange for Reflex Customer Service to carry out commissioning and 
annual maintenance, see chapter 13.1 "Reflex Customer Service" on 
page 23 . 

 

 

3

 

Safety 

3.1

 

Explanation of symbols 

3.1.1

 

Symbols and notes used 

The following symbols and signal words are used in this operating manual.  

 

 DANGER 

 

Danger of death and/or serious damage to health 
• 

The sign, in combination with the signal word 'Danger', indicates 
imminent danger; failure to observe the safety information will result 
in death or severe (irreversible) injuries. 

 

 WARNING 

 

Serious damage to health 
• 

The sign, in combination with the signal word 'Warning', indicates 
imminent danger; failure to observe the safety information can result 
in death or severe (irreversible) injuries. 

 

 CAUTION 

 

Damage to health 
• 

The sign, in combination with the signal word 'Caution', indicates 
danger; failure to observe the safety information can result in minor 
(reversible) injuries. 

 

ATTENTION 

 

Damage to property 
• 

The sign, in combination with the signal word 'Attention', indicates a 
situation where damage to the product itself or objects within its 
vicinity can occur. 

 

 

 

Note! 
This symbol, in combination with the signal word 'Note', indicates 
useful tips and recommendations for efficient handling of the product. 

 

 

3.2

 

Personnel requirements 

 

Assembly, commissioning and maintenance as well as connection of the 
electrical components may only be carried out by knowledgeable and 
appropriately qualified electricians. 
 

 

3.3

 

Personal protective equipment 

 

 

 

Use the prescribed personal protective equipment as required (e.g. ear 
protection, eye protection, safety shoes, helmet, protective clothing, protective 
gloves) when working on the system. 
Information on personal protective equipment requirements is set out in the 
relevant national regulations of the respective country of operation. 
 

 

3.4

 

Intended use 

 

The device is a pressure maintaining station for heating and cooling water 
systems. It is used to maintain the water pressure and to add water within a 
system. The devices may be used only in systems that are sealed against 
corrosion and with the following water types: 
• 

Non-corrosive 

• 

Chemically non-aggressive 

• 

Non-toxic 

The ingress of atmospheric oxygen by permeation into the entire heating and 
cooling water system, make-up water and similar must be reliably minimized 
during operation. 
 

 

3.5

 

Inadmissible operating conditions 

 

The device is not suitable for the following applications: 
• 

Mobile system operation. 

• 

Outdoor operation. 

• 

For use with mineral oils. 

• 

For use with flammable media. 

• 

For use with distilled water. 

 

 

Note! 
It is not permitted to make any modifications to the hydraulic system or 
the circuitry. 

 

 

3.6

 

Residual risks 

 

This device has been manufactured to the current state of the art. However, 
some residual risk cannot be excluded. 

 

 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 
• 

Wear protective gloves. 

• 

Please place appropriate warning signs in the vicinity of the device. 

 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there 
is a risk of burns and other injuries at the connection points, if pressurised 
hot water or hot steam suddenly escapes. 
• 

Ensure proper installation, removal or maintenance work. 

• 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 

 

 WARNING 

 

Risk of injury due to heavy weight 
The devices are heavy. Consequently, there is a risk of physical injury and 
accidents. 
• 

Use suitable lifting equipment for transportation and installation. 

 

 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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