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Installation 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 9 

 

 

Type 

Diameter 

Ø "D" 
(mm) 

Weight 

(kg) 

Connection 

(inches) 

Height 

"H" 

(mm) 

Height 

"h" 

(mm) 

Height 

"h1" 

(mm) 

6 bar - 200 

634 

37 

R1 

970 

115 

155 

6 bar - 300 

634 

54 

R1 

1270 

115 

155 

6 bar - 400 

740 

65 

R1 

1255 

100 

140 

6 bar - 500 

740 

78 

R1 

1475 

100 

140 

6 bar - 600 

740 

94 

R1 

1720 

100 

140 

6 bar - 800 

740 

149 

R1 

2185 

100 

140 

6 bar - 1000 

1000 

156 

DN65 

2025 

195 

305 

6 bar - 1500 

1200 

465 

DN65 

2025 

185 

305 

6 bar - 2000 

1200 

565 

DN65 

2480 

185 

305 

6 bar - 3000 

1500 

795 

DN65 

2480 

220 

334 

6 bar - 4000 

1500 

1080 

DN65 

3065 

220 

334 

6 bar - 5000 

1500 

1115 

DN65 

3590 

220 

334 

10 bar - 350 

750 

230 

DN40 

1340 

190 

190 

10 bar - 500 

750 

275 

DN40 

1600 

190 

190 

10 bar - 750 

750 

345 

DN50 

2185 

180 

180 

10 bar - 1000  1000 

580 

DN65 

2065 

165 

285 

10 bar - 1500  1200 

800 

DN65 

2055 

165 

285 

10 bar - 2000  1200 

960 

DN65 

2515 

165 

285 

10 bar - 3000  1500 

1425 

DN65 

2520 

195 

310 

10 bar - 4000  1500 

1950 

DN65 

3100 

195 

310 

10 bar - 5000  1500 

2035 

DN65 

3630 

195 

310 

 

 

7

 

Installation 

 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 
• 

Ensure that the system is voltage-free before installing the device. 

• 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

• 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 

 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there 
is a risk of burns and other injuries at the connection points, if pressurised 
hot water or hot steam suddenly escapes. 
• 

Ensure proper installation, removal or maintenance work. 

• 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 

 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 
• 

Wear protective gloves. 

• 

Please place appropriate warning signs in the vicinity of the device. 

 

 

 CAUTION 

 

Risk of injury due to falls or bumps 
Bruising from falls or bumps on system components during installation. 
• 

Wear personal protective equipment (helmet, protective clothing, 
gloves, safety boots). 

 

 

 

 WARNING 

 

Risk of injury due to heavy weight 
The devices are heavy. Consequently, there is a risk of physical injury and 
accidents. 
• 

Use suitable lifting equipment for transportation and installation. 

 

 

 

Note! 
Confirm that installation and start-up have been carried out correctly 
using the installation and commissioning certificate. This action is a 
prerequisite for the making of warranty claims. 
–  

Have the Reflex Customer Service carry out commissioning and 
the annual maintenance. 

 

 

7.1

 

Installation conditions 

 

7.1.1

 

Incoming inspection 

 

Prior to shipping, this device was carefully inspected and packed. Damages 
during transport cannot be excluded. 
 
Proceed as follows: 
1. 

Upon receipt of the goods, check the shipment for 
• 

completeness and 

• 

possible transport damage. 

2. 

Document any damage. 

3. 

Contact the forwarding agent to register your complaint. 

 

 

7.2

 

Preparatory work 

 

Condition of the delivered device: 
• 

Check all screw connections of the device for tight seating. Tighten the 
screws as necessary. 

Preparing the device installation: 
• 

No access by unauthorised personnel. 

• 

Frost-free, well-ventilated room. 
–  

Room temperature 0 °C to 45 °C (32 °F to 113 °F). 

• 

Level, stable flooring. 
–  

Ensure sufficient bearing strength of the flooring before filling the 
tanks. 

–  

Ensure that the control unit and the tanks are installed on the same 
level. 

• 

Filling and dewatering option. 
–  

Provide a DN 15 filling connection according to DIN 1988 - 100 and 
En 1717. 

–  

Provide an optional cold water inlet. 

–  

Prepare a drain for the drain water. 

• 

Electric connection, see chapter 6 "Technical data" on page 8 . 

• 

Use only approved transport and lifting equipment. 
–  

The load fastening points at the tanks must be used only as 
installation resources. 

 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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