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Commissioning 

 

 

 

16 —  English  

 — 03.09.2020 - Rev. A 

 

 

 

 

Note! 
Always read the operating instructions prior to starting the system! 

 

 

 

4. 

Select the calculated minimum operating pressure and conform your entry 
with "OK". 
–  

For calculation of the minimum operating pressure, see chapter 8.2 
"Reflexomat switching points"
 on page 15 . 

 

 

 

5. 

Set the time. 
– 

Use the "Left" and "Right" buttons to select the display value.  

–  

Use the "Up" and "Down" buttons to change the display value.  

– 

Confirm your entries with "OK".  

• 

The time of an alarm will be stored in the fault memory of the 
controller. 

 

 

 

6. 

Set the date. 
– 

Use the "Left" and "Right" buttons to select the display value.  

–  

Use the "Up" and "Down" buttons to change the display value.  

– 

Confirm your entries with "OK".  

• 

The date of an alarm will be stored in the fault memory of the 
controller. 

 

 

 

7. 

Select the size of the primary vessel. 
–  

Use the "Up" and "Down" buttons to change the display value.  

– 

Confirm your entries with "OK".  

– 

For the primary vessel data, see the name plate or see chapter 6 
"Technical data"
 on page 8 . 

 

 

 

– 

The controller checks whether the level measuring signal matches 
the dimensional data of the primary vessel. The primary vessel must 
be fully emptied, see see chapter 7.3.5 "Fitting the level sensor" on 
page 12 . 

8. 

Press "OK". 
–  

Null balancing is executed. 

–  

If null balancing is not successfully completed, you cannot 
commission the device. In this case, please contact Customer Service, 
see chapter 13.1 "Reflex Customer Service" on page 23 . 

 

 

 

9. 

Once null balancing has concluded successfully, you can end the start 
routine by pressing the "OK" button. 

 

 

Note! 
After successful conclusion of the start routine, you are in Stop mode. Do 
not yet switch to Automatic mode. 

 

 

8.4

 

Venting the vessels 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Excessive surface temperatures on the compressor can result in skin burns. 
• 

Wear suitable personal protective equipment (safety gloves, for 
example). 

 

 

Upon completion of the start routine, you must vent the primary vessel and the 
secondary vessels, if applicable. 
• 

Open the vessels' discharge ports to permit the air to escape. 

• 

Select Automatic mode on the controller's operator panel, see 
chapter 9.1.1 "Automatic mode" on page 17 . 

The "CO" compressor builds up the pressure required venting. This pressure is 
0.4 bar above the set minimum operating pressure. The vessels' diaphragms are 
pressurised to this level and the water side in the vessels is vented. Close the 
discharge ports of all vessels after the compressor has automatically shut down. 

 

 

Note! 
Inspect all compressed air connections between the control unit and the 
vessels for leaks. Subsequently, slowly open all cap valves at the vessels 
to create the water-side connection to the facility system. 

 

 

8.5

 

Filling the tanks with water 

 

Prerequisite for fault-free filling is a make-up pressure at least 1.3 bar above the 
set minimum pressure "P

0

". 

• 

Without automatic make-up: 
–  

Use the discharge ports or the facility system to manually fill the 
individual tank to approximately 30 % of the tank volume, see 
chapter 7.4 "Make-up and degassing variants" on page 12 . 

• 

With automatic make-up: 
–  

The tanks are automatically filled to approximately 12 % of the tank 
volume, see chapter 7.4 "Make-up and degassing variants" on 
page 12 . 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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