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Controller 

 

 

 

 — 03.09.2020 - Rev. A 

 

English  — 19 

 

 

 

 

4. 

Set the system-specific values for the individual areas. 
– 

Use the "Left" and "Right" buttons to select the display value.  

–  

Use the "Up" and "Down" buttons to change the display value.  

– 

Confirm your entries with "OK".  

 

 

Press "i" to display a help text for the selected area. 

 

Press "X" to cancel your input without saving the new settings. The 
controller automatically opens again the list. 

 

 

10.3.2

 

Default settings 

 
 

The device controller is shipped with the following default settings. Use the 
Customer menu to adjust these values to local conditions. In specific cases, it is 
possible to further adjust the values in the Service menu. 
 
Customer menu 

Parameter 

Setting 

Comment 

Language 

DE  

Display language. 

Minimum operating 
pressure "P

0

1.8 bar 

see chapter 8.2 "Reflexomat 
switching points"
 on page 15 . 

Next maintenance 

12 months 

Time left to the next due 
maintenance. 

Volt-free contact 

YES 

see chapter 10.3.3 "Messages" 
on page 19 . 

Make-up 

 

 

Make-up "ON" 

8 % 

 

Make-up "OFF" 

12 % 

 

Maximum make-up 
volume 

0 Litres 

Only if make-up has been 
selected in the customer menu 
with "With water meter Yes". 

Maximum make-up time   30 minutes 

 

Maximum make-up 
cycles 

6 cycles within 2 
hours  

 

Softening (Only if "With 
softening Yes") 

 

 

Shut off make-up 

No 

In the case of soft water residual 
capacity = 0 

Hardness reduction  

8°dH  

= Target – Actual 

Maximum make-up 
volume 

0 Litres 

 

Soft water capacity  

0 Litres 

 

Cartridge replacement  

18 months 

Replace cartridge. 

 

 

Service menu 

Parameter 

Setting 

Comment 

 

 

 

Pressurisation 

 

 

Compressor "ON" 

P

0

 + 0.3 bar  

Differential pressured added 
to the "P

0

" minimum 

operating pressure. 

Compressor "OFF" 

P

0

 +  0.4 bar 

Differential pressured added 
to the "P

0

" minimum 

operating pressure. 

"Compressor run time 
exceeded" message 

240 minutes 

The message is displayed 
after the compressor runs for 
240 minutes. 

Overflow line "CLOSED" 

P

0

 + 0.4 bar 

Differential pressured added 
to the "P

0

" minimum 

operating pressure. 

Overflow line "OPEN" 

P

0

 + 0.5 bar 

Differential pressured added 
to the "P

0

" minimum 

operating pressure. 

Maximum pressure 

P

0

 + 3 bar 

Differential pressured added 
to the "P

0

" minimum 

operating pressure. 

Filling levels 

 

 

Insufficient water "ON" 

5 % 

 

Insufficient water "OFF" 

12 % 

 

Solenoid valve in 
overflow line "CLOSED" 

90 % 

 

Water volume per contact  10 litres/contact 

Optional, if a contact water 
meter is installed (such as 
Fillset Impulse). 

 

 

10.3.3

 

Messages 

The messages are impermissible deviations from the normal state. They can be 
output either via the RS-485 interface or via two floating message contacts.  
The controller displays the messages with a help text.  
Message causes can be eliminated by the operator or a specialist workshop. If 
this is not possible, contact the Reflex Customer Service. 

 

 

Note! 
When the cause for the message is eliminated, you must acknowledge 
the fault with "OK" at the controller's operator panel.  

 

 

Note! 
Floating contacts, setting in the Customer menu, see chapter 10.3 
"Configuring settings in the controller"
 on page 18 . 

 
To reset a fault message, proceed as follows: 
1. 

Touch the display. 
– 

The current fault messages are displayed. 

2. 

Touch a fault message. 
–  

The system displays the possible causes of the fault. 

3. 

When the fault is eliminated, confirm the fault with "OK". 

 

 

ER 
Code 

Alarm 

Causes 

Remedy 

Alarm reset 

01 

Min. pressure 

• 

Set value exceeded. 

• 

Water loss in the system. 

• 

Compressor fault. 

• 

Controller in Manual mode. 

• 

Check set value in the Customer or Service 
menu. 

• 

Check water level. 

• 

Check compressor. 

• 

Set the controller to Automatic mode. 

"OK" 

02.1 
02.2 

Compressor 1 insufficient 
water 
Compressor 2 insufficient 
water 

• 

Set value not reached. 

• 

Make-up disabled. 

• 

Air in the system. 

• 

Dirt trap clogged. 

• 

Check set value in the Customer or Service 
menu. 

• 

If necessary, manually add water. 

• 

Check functioning of the "PV1" solenoid valve. 

• 

Clean the dirt trap. 

– 

Cooke Industries - Phone: +64 9 579 2185    Email: [email protected]    Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat RS 150/1 T

Page 1: ...400 1 T RS 580 1 T RS 90 2 T RS 150 2 T RS 300 2 T RS 400 2 T RS 580 2 T external air T GB Operating manual Original operating manual Reflexomat Touch Cooke Industries Phone 64 9 579 2185 Email sales...

Page 2: ...ng the level sensor 12 7 4 Make up and degassing variants 12 7 4 1 Function 12 7 5 Electrical connection 13 7 5 1 Terminal plan connection component 13 7 5 2 Terminal plan operating unit 14 7 5 3 RS 4...

Page 3: ...re irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injurie...

Page 4: ...rs as stand alone console Note The connection of RF secondary vessels to the RG primary vessel is optionally possible 4 2 Overview Reflexomat with touch control and one compressor 1 Main switch 5 RF s...

Page 5: ...and sends this value to the controller of the pressure maintaining station This controls an external make up Water is directly added into the system in a controlled manner by monitoring the make up t...

Page 6: ...e already contained in the Control Touch controller Interfaces to the controller RS 485 19 2 kbit s Floating connection with plug or screw terminals RSI specific protocol 5 2 Settings GEFAHR Danger to...

Page 7: ...d adjusted to local conditions Responses by the inputs 1 6 of the I O module are recorded and displayed in the device controller s fault memory Note Default settings apply to software version V1 10 an...

Page 8: ...connect the I O module from the power supply Pull the power plug from the bus module 2 Open the terminal space cover 3 Remove the housing cover 4 Replace the defective fuse 5 Re attach the housing cov...

Page 9: ...s to the skin Wear protective gloves Please place appropriate warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components...

Page 10: ...s or equipment Comply with the following notes regarding the installation of the primary vessel and the secondary vessels All flange openings at the vessels are viewing and maintenance openings Place...

Page 11: ...he flexible compressed air hose is connected with the control unit Run the compressed air hose through the assembly pipe as well Control unit with one compressor Connect the compressed air line direct...

Page 12: ...er When the water level falls below the value specified in the controller s customer menu the external make up is activated 7 4 1 1 Make up without pump Reflexomat RS Touch with solenoid valve and bal...

Page 13: ...covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland for the cable bushing at the rear of t...

Page 14: ...ve 12 R D 13 T D 14 GND IO2 15 10 V 10 V supply Factory 16 17 FE 18 Y2PE shielding Analogue outputs Pressure and Level Standard 4 20 mA User supplied 19 Pressure 20 GNDA 21 Level 22 GNDA 7 5 3 RS 485...

Page 15: ...ar for safety temperatures 110 C Addition of 0 2 bar recommended no addition in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus ex...

Page 16: ...te After successful conclusion of the start routine you are in Stop mode Do not yet switch to Automatic mode 8 4 Venting the vessels CAUTION Risk of burns on hot surfaces Excessive surface temperature...

Page 17: ...on is highlighted green The function is switched off Press the desired button The button is highlighted blue The function is switched on The change in the filling level and the vessel pressure are ind...

Page 18: ...flexomat switching points on page 15 Make up 021 Make up ON at 022 Make up OFF at 023 Maximum make up time min 024 Maximum make up cycles 2 h 027 With contact water meter Yes No If Yes continue with 0...

Page 19: ...P0 0 4 bar Differential pressured added to the P0 minimum operating pressure Overflow line OPEN P0 0 5 bar Differential pressured added to the P0 minimum operating pressure Maximum pressure P0 3 bar...

Page 20: ...tioning Dirt trap clogged Check set value in the Customer or Service menu Check functioning of the pressure relief pipe Clean the dirt trap OK 11 Make up volume Only if With water meter is activated i...

Page 21: ...e secondary vessels if applicable see chapter 11 3 1 Cleaning the tanks on page 22 x x x Annually 11 2 Checking switching points Prerequisite for checking the switching points are the following correc...

Page 22: ...er for the residual pressure to escape from the pipeline segment 4 Pull the mesh from the dirt trap insert and rinse it with clear water Use a soft brush for cleaning 5 Re insert the mesh into the dir...

Page 23: ...m the power supply 3 Disconnect and remove all cables from the terminals of the device controller DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board...

Page 24: ...en installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions sagdr Typ Type P0 PSV Fabr Nr Serial No Coo...

Page 25: ...ex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www c...

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