ProMinent DULCOTROL General Operating Instructions Download Page 20 | Manualshive

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Pr

o

Minent

®

Page 20

5.2

Installation

(hydraulic)

CAUTION

• Observe the maximum permissible operating parameters of the entire installation of the

DULCOTROL

®

measuring/control station (e.g. pressure, temperature, fl ow rate)!

• Observe the lowest maximum permissible operating parameters of the component parts

of the DULCOTROL

®

measuring/control station and the installed sensors (and their

operating instructions)!

• Please also read the operating instructions of the controllers and fi ttings and any other

existing assemblies such as sensors, sample water pump … !

• Ensure a correct fl ow direction of the sample water.

• The maximum operating pressure (1 bar) may not be exceeded.

• A pressure reducer must be installed.

• Hazards from media under pressure.

• Before starting work at the hydraulical part of the DULCOTROL

®

measuring/control

station, this part is to be depressurised in a controlled way using the sampling valve.

• Wear safety goggles.

Fittings

The bypass ﬁ tting (in-line probe) used depends in particular on the sample water, sometimes also

on the measured variable or the combination of the measured variables. For all clear waters, the
type DGMA with ﬂ ow monitoring, and for contaminated waters, DLG III also with upstream ﬂ ow
monitoring are always used.

Hydraulic Connection, Piping

The hydraulic connection of the sample water is made via a 8x5mm hose connection.

Shut-off ball valves are installed upstream and downstream of the bypass ﬁ tting. Upstream of the
bypass ﬁ tting, the optionally available sample water ﬁ lter will be positioned. The bypass ﬁ ttings
include a sampling valve. For an equipotential bonding circuit, a metal pin is integrated in the
bypass ﬁ ttings (see operating instructions DULCOMETER

®

D1C, Part 1).

5.2.1

DULCOTROL

®

Measuring/Control Station

Connect the in-line probe or ﬁ tting to the sample water (see operating instructions of the

in-line probe or documentation of the ﬁ tting).

5.3

Installation of DULCOTROL

®

Measuring/Control Station (electrical)

WARNING

•

Live

parts!

• Disconnect from mains plug before opening the housing.

• De-energise damaged, defective or manipulated units by disconnecting the mains plug.

• The electrical installation of the electrical assemblies may only be performed by a

qualifi ed electrician!

• The controller may only be opened by a qualifi ed electrician!

• With only one controller: Install a mains switch to be able to quickly disconnect from the

mains supply in case of emergency! For stations with two or more controllers, the
switch is installed at the terminal box.

CAUTION

• Please also read the operating instructions of the controllers and fi ttings and any other

existing assemblies such as sensors, sample water pump … !

Mounting/Installation

BA_DR_002_02_09_GB_Cooling.indd 20

BA_DR_002_02_09_GB_Cooling.indd 20

24.02.2009 11:56:03 Uhr

24.02.2009 11:56:03 Uhr

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Summary of Contents for DULCOTROL

Page 1: ...ribed in the individual operating instructions of the ProMinent components The individual operating instructions are enclosed with the measuring control station DULCOTROL cooling water Part no 986419 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA DR 002 02 09 GB These general operating instructions apply only in conjunction with the individual operating instructions of all supplied indiv...

Page 2: ...ertechnik GmbH 2008 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 617 info prominent com www prominent com Technical changes reserved Corporate Information BA_DR_002_02_09_GB_Cooling indd 2 BA_DR_002_02_09_GB_Cooling indd 2 24 02 2009 11 56 01 Uhr 24 02 2009 11 56 01 Uhr ...

Page 3: ...Measuring Control Station Installation Diagram 17 5 Mounting Installation 17 5 1 Mounting mechanical 17 5 1 1 Measuring Station 18 5 1 2 Accessories 19 5 2 Installation hydraulic 20 5 2 1 DULCOTROL Measuring Control Station 20 5 3 Installation of DULCOTROL Measuring Control Station electrical 20 5 3 1 Measuring Panel 21 5 3 2 Sample Water Pump 21 5 4 Mounting of the Sensors 21 5 5 Hydraulic Test R...

Page 4: ...TEST OZE Ozone Sensor for Ozone Maintenance 43 8 3 Measuring Parameter H2 O2 45 8 3 1 DULCOMETER D1C Measured Variable H2 O2 Setting and Operation 45 8 3 2 DULCOTEST PER Sensor for Hydrogen Peroxide Commissioning 48 8 3 2 1 DULCOTEST PER Sensor for Hydrogen Peroxide Assembly 48 8 3 2 2 DULCOTEST PER Sensor for Hydrogen Peroxide Electrical Installation 49 8 3 2 3 DULCOTEST PER Sensor for Hydrogen P...

Page 5: ...COMETER D1C Measured Variable Inductive Conductivity Setting and Operation 80 8 7 2 DULCOTEST ICT 2 Inductive Conductivity Sensor Commissioning 83 8 7 2 1 DULCOTEST ICT 2 Inductive Conductivity Sensor Assembly 83 8 7 2 2 DULCOTEST ICT 2 Inductive Conductivity Sensor Electrical Installation 83 8 7 2 3 DULCOTEST ICT 2 Inductive Conductivity Sensor Running In 84 8 7 2 4 DULCOTEST ICT 2 Inductive Cond...

Page 6: ...ER for pH Electrical Installation 119 8 10 2 3 DULCOTEST Redox ORP Sensor RHER Pt SE and DULCOTEST Sensor PHEP or PHER for pH Running In 120 8 10 2 4 DULCOTEST Redox ORP Sensor RHER Pt SE and DULCOTEST Sensor PHEP or PHER for pH Calibration 120 8 10 3 DULCOMETER D2C DULCOTEST Redox ORP Sensor RHER Pt SE and DULCOTEST Sensor PHEP or PHER for pH Troubleshooting 122 8 10 4 DULCOMETER D2C Measured Var...

Page 7: ...Pause Contact for Flow Monitoring 137 10 Maintenance 138 11 Troubleshooting 139 12 Decommissioning and Disposal 140 12 1 Temporary or Long Term Decommissioning 140 12 2 Final Decommissioning 140 13 Replacement Parts 140 14 List of Further Applicable Documents 141 15 EC Declaration of Conformity 143 BA_DR_002_02_09_GB_Cooling indd 7 BA_DR_002_02_09_GB_Cooling indd 7 24 02 2009 11 56 02 Uhr 24 02 20...

Page 8: ...ed variables two way controllable Power supply A 230 V 50 60 Hz C 115 V 50 60 Hz Sensor equipment 0 With sensors 1 Without sensors Version 0 With ProMinent logo Sample water treatments 0 None 1 With filter 2 With peristaltic pump 3 With filter and peristaltic pump Accessories 0 None 1 With pressure reducer 2 With heat exchanger 3 With sample water pump 4 With pressure reducer and heat exchanger 6 ...

Page 9: ...nate blow down 1 1st measured variable conductivity desalinate blow down others two way controllable 2nd measured variable only measurable 2 2nd measured variable two way controllable 1st measured variable conductivity desalinate blow down others only measurable 3 Both measured variable one way controllable with two channel controller D2C CP00 CP01 GP00 RP00 DP00 9 All measured variables two way c...

Page 10: ...sured variable only measurable 6 1st measured variable conductivity desalinate blow down 2nd 3rd measured variable one way controllable with two channel controller D2C only LCP0 LGP0 LDP0 7 1st measured variable conductivity desalinate blow down 2nd 3rd measured variable two way controllable 9 All measured variables two way controllable Power supply A 230 V 50 60 Hz C 115 V 50 60 Hz Sensor equipme...

Page 11: ...oints ensures optimum use of the operating instructions Key points in the text are indicated as follows Enumerations Hints Working guidelines NOTE A note is to facilitate your work Notes on safety are identiﬁed by pictographs BA_DR_002_02_09_GB_Cooling indd 11 BA_DR_002_02_09_GB_Cooling indd 11 24 02 2009 11 56 02 Uhr 24 02 2009 11 56 02 Uhr ...

Page 12: ...llowing warning signs are used in the present operating instructions to indicate different types of the danger Warning of danger area Warning of hazardous electrical voltage Warning of caustic substances Warning of hot surfaces Warning of unexpected start 1 2 General Notes on Safety WARNING Live parts Disconnect from mains plug before opening the housing De energise damaged defective or manipulate...

Page 13: ...xternal installations which are connected to the DULCOTROL measuring control station Do neither directly nor indirectly use the DULCOTROL measuring control station for use in the open Provide for sufficient potential to ground when installing electrical components NOTE Protect the DULCOTROL measuring control stations against unauthorised access Please also read the operating instructions of the co...

Page 14: ...er Storage and Transport Tasks Qualification Mounting installation hydraulical Qualiﬁed employee Installation electrical Qualiﬁed employee Commissioning Trained user Maintenance Trained person Troubleshooting Qualiﬁed employee Disposal Trained person 2 Storage and Transport CAUTION Before storing or transporting the DULCOTROL measuring control stations must be free from metering media and water On...

Page 15: ...a compatible ﬁlter pressure reducer heat exchanger and or a sample water pump can be ordered for sample water conditioning Measurement panels from two controllers onward include a terminal box for a safe electrical connection All connecting cables are routed in a cable conduit Scope of delivery Check the scope of delivery based on the delivery note and the Identcode 4 Overview of Measuring Station...

Page 16: ...be ordered for sample water conditioning 4 2 DULCOTROL Measuring Control Station with Fitting and T Piece The measuring panel DULCOTROL measuring control station with ﬁtting and T piece is pro duced in a customer speciﬁc conﬁguration It consists of at least one D1C controller a sensor and the ﬁtting with a T piece On the occasion of the ﬁrst order and depending on the customer s needs it can be ex...

Page 17: ...uctions of the fittings and any other existing assem blies such as sensors sample water pump 5 1 Mounting mechanical WARNING Live parts Please make sure that there are no concealed wirings when drilling holes to mount the DULCOTROL measuring control station CAUTION Remove any water from the DULCOTROL measuring control station and the supplied components before assembly if metering media are used w...

Page 18: ...ernatively the metering pumps can be switched such that they only work together with the circulating pumps 5 1 1 Measuring Station The mounting height should be selected such that the LCD panel of the control is well readable the cover of the controller can still be parked in park position 145 mm there is still enough space below the in line probe to carry out maintenance work 100 mm there is enou...

Page 19: ...espective operating instructions 1 Plugs type depending on the surface and according to the plug manufacturer s speciﬁcations 2 Hanger screw 3 U washer 4 Hexagon nut 10 mm 1 2 3 4 1 Sample water pump not in connection with pressure reducer 2 Heat exchanger water water 3 Filter 4 Pressure reducer not in connection with sample water pump 5 Temperature monitor with shut off valve Not included in deli...

Page 20: ...of the sample water is made via a 8x5mm hose connection Shut off ball valves are installed upstream and downstream of the bypass ﬁtting Upstream of the bypass ﬁtting the optionally available sample water ﬁlter will be positioned The bypass ﬁttings include a sampling valve For an equipotential bonding circuit a metal pin is integrated in the bypass ﬁttings see operating instructions DULCOMETER D1C ...

Page 21: ... packaging of the DULCOTROL measuring control station All pH ORP sensors All amperometric sensors The sensors for conductivity and temperature are pre installed Before installing the sensors the respective blanking plugs are to be removed from the DULCOTROL measuring control station and the respective sensors are then to be installed The installation of the sensors is described in the respective c...

Page 22: ... water due to processes the air is to be separated with suitable technical means Please also read the operating instructions of the controllers and fittings and any other existing assemblies such as sensors sample water pump maximum permissible operating pressure 1 bar at max 55 C Preparation Retighten all screw ﬁttings and check for leakages Check the positions of all shut off valves The position...

Page 23: ...ow rate sensor to the top until Pause at the controller is just cancelled Secure the ﬂow rate sensor Reduce the ﬂow rate for the test the controller must go to Pause 6 2 Running In Period A running in period is to be observed for all amperometric sensors Depending on the sensor this may vary between 1 hour and 24 hours The respective sensor electrically connected must be positioned in the sample w...

Page 24: ...o decrease a displayed numerical value and to change variables ﬂashing dis play CHANGE button To change over within a menu level and to change from one variable to another within a menu point START STOP button Start stop of control and metering func tion ENTER button To accept confirm or save a dis played value or status For alarm ack nowledgement 5 7 6 STOP START 8 3 4 7 Device Overview Controls ...

Page 25: ...lorine Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases from left to right during opening Stop button pressed Manual metering Fault Free Chlorine 8 Measuring Parameters 8 1 Measuring Parameter Free Chlorine 8 1 1 DULCOMETER D1C Measured Variable Chlorine Setting and Operation Display Symb...

Page 26: ... to selection Change numbers or settings of selection Variables flash ENTER and save setting continue to next menu BRANCH back without saving setting BRANCH back to start of setting Text 1 Text 2 Selection 1 Selection 2 Text 1 Text 2 Selection 1 Selection 2 Access code correct Parameter setting Calibration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting m...

Page 27: ...9 16 mV pH control current regulat value 30 with dead zone control current regulat value 30 manual Setting in complete operating menu or or For manual control reduced 4 00 pH 4 50 pH limit 1 0 10 ppm lower Permanent display 1 Permanent display 2 only with control w setpoint ppm 0 45 calibration Cl calibration Cl DPD value 0 45 mea val fd fwd reg val 0 45 ppm w 1 00 ppm ppm 70 59 zero p slope 4 00 ...

Page 28: ...e cap by hand up to the stop Excess electrolyte will seep out of the vent hole as you screw the parts together Rinse away the excess electrolyte from your ﬁngers and from the sensor under running water There should be no air left in the membrane cap electrolyte Repeat the above steps if there is still air present Assembling sensor IMPORTANT When removing and inserting the sensor from or into the i...

Page 29: ...t be disconnected from the mains and stored in a dry condition Running In Period To acquire a stable display value the sensor should be run in for a predetermined period When ﬁrst commissioned 1 3 h When re commissioned 0 5 2 h When membrane electrolyte replaced approx 0 5 h 8 1 2 4 DULCOTEST CLE Chlorine Sensor for Free Chlorine Calibration IMPORTANT A slope test must be carried out after replaci...

Page 30: ...m slope DPD value too low DPD 2 of measuring Calibrate again after adding DPD x xx ppm range chorine Calibration of the Chlorine Sensor During the calibration the D1C sets the controller outputs to 0 Exception If a base load or manual controller output was set these are maintained during the calibration The standard signal outputs mA measured value or correction value are frozen The measured value...

Page 31: ...ing on whether Alarm on or Alarm off set in General settings Function PI stable Fault Fault text Symbol Effect Alarm with ack Remarks Remedy on metering on control nowledgement Measured value Checkout time exceeded Check Cl sensor Basic load Stop Yes Function detachable Check function of sensor exceed checkout time Signal exceeded drops below value Check Cl input Basic load Stop Yes Signal 3 0 0 2...

Page 32: ...s on the outside of the membrane Membrane damaged Cause lies with the controller Remedy See Run in period Replace membrane cap Allow sensor to run in calibrate Identify interfering contaminant and implement remedy Identify short circuit and repair Use new DPD chemicals repeat calibration Increase pH value pH 5 5 8 0 See Run in period Remove deposits see Mainte nance Replace membrane cap Run in sen...

Page 33: ...pplication Maintenance Work Check the sensor display value on the controller using an appropriate chlorine measuring system e g DPD 1 If necessary recalibrate the sensor Cleaning the Membrane If it is no longer possible to calibrate the sensor you can try to clean the membrane carefully Firstly disassemble the sensor Observe the safety instructions Loose dirt clinging to the cap Rinse the membrane...

Page 34: ... Metering pump 1 ozone Symbol Control off left Symbol Control on left Metering pump 2 De ozone Symbol Control off right Symbol Control on right Solenoid valve 1 ozone Symbol Control off left Symbol Control on left Solenoid valve 2 De ozone Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases ...

Page 35: ...Change numbers or settings of selection Variables flash ENTER and save setting continue to next menu BRANCH BACK without saving setting BRANCH BACK to start of setting Text 1 Text 2 Selection 1 Selection 2 Text 1 Text 2 Selection 1 Selection 2 Access code correct Parameter setting Calibration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting menus D1C2 O3 0...

Page 36: ...ontrol settings Only with control control positive O3 regulated value negative de O3 manual dosing 15 regulated range general setting information ident code D1CA software version DxZxxxxxxxxxx D1C B1 FW 5 00 alarm relay access c operating menu active 5000 english restricted mea val fd fwd reg val 0 20 ppm w 0 20 ppm ppm 70 59 zero p slope 4 00 mA 6 00 mA ppm Positive values of setting variable Neg...

Page 37: ...the electrode shaft Rinse the membrane cap and the electrode with some of the electrolyte Fill the membrane cap up to the brim with the electrolyte Slightly tap the membrane cap onto an even surface to remove any air bubbles Assembling the membrane cap Place the electrode shaft vertically on the ﬁlled membrane cap and turn until the thread is locked Turn the electrode shaft such that the vent hole...

Page 38: ...ontrol unit Strip the cable ends and connect to the 2 wire connector 1 Plus 2 Minus Electrical connection to sensor 1 2 5 cm Position approx 5 cm of the measuring line in the sensor and tighten the clamping screw of the M12 screw ﬁtting Fully insert the sensor into the housing and gently turn clockwise up to the stop Ensure that the lugs of the bayonet mount do not break 8 2 2 3 DULCOTEST OZE Ozon...

Page 39: ...form a zero point calibration if you use the sensor at the lower measuring range limit Preconditions The sensor has been run in Constant ﬂow at the in line probe Dip the sensor in a bucket with clean ozone free tap water Stir with the sensor until the reading at the control unit has been stable for 5 min Calibrate the control unit to zero according to its operating instructions Reinstall the senso...

Page 40: ...tion Possible values Initial value Increment Lower value Upper value Remark Measured value 0 01 ppm 0 ppm 100 ppm Error message Condition Remarks Calibration O3 not possible O3 slope too low Calibrate again Sensor slope too low 25 of norm slope Calibration O3 not possible O3 slope too high Calibrate again Sensor slope too high 300 of norm slope DPD value too low DPD 2 of the measuring Calibrate ag...

Page 41: ...ured value Checkout time measured value Check O3 sensor Basic load Stop Yes Function defeatable Check function of sensor exceeded extend check time Signal exceeded drops below Check O3 input Basic load Stop Yes at 3 0 mA Check sensor transducer and value at 21 mA cable connection Calibration sensor with error Check O3 calibration Basic load Stop No Metering continues in Check sensor replace if cas...

Page 42: ...be calibrated Reading measuring control device smaller than DPD 4 measurement Possible cause Running in period too low Diaphragm cap damaged Interfering substances in water Short in the measuring line Distance between diaphragm and diaphragm cap too large DPD chemicals past shelf life Running in period too low Deposits on the diaphragm cap Sample water ﬂow rate too low Air bubbles on the exterior ...

Page 43: ...the sensor again see Chapter Calibration Reading of the sensor is 0 ppm and error message at DULCOMETER D1C controller Check O3 input is displayed Reading of the sensor is 0 ppm and the sensor current is 3 0 4 0 mA Reading of the sensor is any and the sensor current is larger than 20 mA Reading of the sensor is unstable Correctly connect sensor to control unit Replace measuring line Return sensor ...

Page 44: ...he system operator before opening the DGM DLG III If the membrane is contaminated and the sensor cannot be calibrated try to gently clean the membrane First remove the sensor Remove loosely adhering deposits Rinse the membrane under a gentle ﬂow of cold water remove lime deposits For this purpose immerse the membrane cap into a 1 hydrochloric acid e g over night Rinse the membrane cap with a lot o...

Page 45: ...ol on left Solenoid valve 2 De H2 O2 Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases from left to right during opening Stop button pressed Manual metering Fault H2 O2 8 3 Measuring Parameter H2 O2 8 3 1 DULCOMETER D1C Measured Variable H2 O2 Setting and Operation Display Symbols The disp...

Page 46: ...bration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting menus The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu D1C2 H2O2 007 GB CHANGE from selection to selection Change numbers or settings of selection Variables flash ENTER and save setting continu...

Page 47: ...point 2 upper 100 0 ppm setpoint 1 lower 100 0 ppm control manual control output value 30 manual dosing 15 regulated range general setting information ident code D1CA DxHxxxxxxxxxx software version D1C C1 FW 5 01 alarm relay active access c 5000 operating menu english reduced Number and scope of setting menus is dependent on the device Access to setting menus can be blocked with access code ctrl p...

Page 48: ...e cap lightly from the side from the bottom and from the top with the sensor shaft until the air bubbles stop rising you can see this in good light 2 Fill the enclosed pipette with electrolyte from the membrane cap if possible up to the top Please ensure that no air is taken in Take the opening of the pipette as close as possible to the membrane through the electrolyte and place a couple of drops ...

Page 49: ...ith terminal screw until the O ring is sealed the terminal block determines the correct depth for ﬁtting the sensor 8 3 2 2 DULCOTEST PER Sensor for Hydrogen Peroxide Electrical Installation General Safety Instructions IMPORTANT Install the equipment so that the power supply for the controller never falls below the minimum A power supply that is too low causes errors in measured values and can lea...

Page 50: ...ater Air bubbles clinging to the sensor diaphragm can cause the measured value to be too small and thus lead to dangerous over metering in a control system After commissioning the sensor should always be stored in a moist environment After successful installation the measuring equipment can be activated After that you need to wait for the designated running in time for the sensor 8 3 2 3 DULCOTEST...

Page 51: ...lled install the sensor into the in line probe DLG III or DGM Perform sampling This must be performed in direct proximity to the sensor Recommendation in case of the in line probe DGM use the sampling valve Determine the H2 O2 concentration as quickly as possible with a Photometer please observe operating instructions E g use the Photometer DULCOTEST DT3 Set the determined H2 O2 concentration in p...

Page 52: ...O2 limit 1 Function defeatable Define cause reset after checkout time limit value H2 O2 limit 2 values if necessary Control on Yes Control off Stop or Stop Yes Basic load Servomotor Position not reached Servomotor defective Yes Servomotor closes Check servomotor Electronics error System error Stop Stop Yes Elektronic data defective Call in service 8 3 3 DULCOMETER D1C and DULCOTEST PER Sensor for ...

Page 53: ...cordance with the Technical data a H2 O2 content in accordance with the measurement range b Sample water temperature 0 50 C and constant c Flow rate 30 60 l h You can use the sensor simulator DULCOMETER simulator order no 1004042 to locate the fault in the measuring and control system The operating instructions manual for the DULCOMETER D1C measured value H2 O2 gives full details on how to locate ...

Page 54: ...for media with minor dirt contamination 1 month Other applications depending on operating conditions Fault Possible cause Remedy Sensor measured value is 0 ppm Sensor measured value is 0 ppm and error message appears at the DULCOMETER D1C controller H2 O2 input 3 mA Sensor measured value is 0 ppm and sensor current is between 3 0 and 4 0 mA Error message at DULCOMETER D1C controller H2 O2 input 23...

Page 55: ... the control equipment regularly using suitable reference methods Photometry If necessary re calibrate the sensor If calibration is no longer possible clean or replace the membrane cap and then repeat calibration see Assembly Running in time and Calibration Cleaning the Membrane Do not unscrew the membrane cap Wipe the membrane with a damp cloth H2 O2 BA_DR_002_02_09_GB_Cooling indd 55 BA_DR_002_0...

Page 56: ...ne dioxide Symbol Control off left Symbol Control on left Metering pump 2 De ClO2 Symbol Control off right Symbol Control on right Solenoid valve 1 chlorine dioxide Symbol Control off left Symbol Control on left Solenoid valve 2 De ClO2 Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases fro...

Page 57: ...ing Calibration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting menus The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu CHANGE from selection to selection Change numbers or settings of selection Variables flash ENTER and save setting continue to next...

Page 58: ... 30 set point 2 upper 0 80 ppm set point 1 lower 0 60 ppm control manual control output value 30 manual dosing 15 regulated range general setting information identcode D1CA DxDxxxxxxxxxx software version D1C B1 FW 5 00 alarm relay active access c 5000 operating menu english reduced Access to setting menus can be blocked with access code Setting in complete operating menu For manual control or or c...

Page 59: ...e Only a few very small bubbles may form Check whether the membrane is completely wetted the previously white membrane becomes dark If required wait some time If not successful repeat the ﬁlling Assembling membrane cap Locate the electrode shaft vertically onto the ﬁlled membrane cap and turn until the thread bites Turn the electrode shaft such that the small hole below the hose gasket is pointed ...

Page 60: ... ºC and remove bayonet ﬁtting Unscrew the PG 7 threaded connector tensioning screw and insert the signal cable leading from the controller Strip the ends of the cable and attach to the two wire connector 1 positive 2 negative Insert approx 5 cm of signal cable into the sensor and tighten the PG 7 threaded connector tensioning screw Insert the sensor adapter completely into the housing and screw to...

Page 61: ...ange Preconditions Insert the sensor into a container of clean ozone chlorine and ClO2 free water Stir with the sensor until the measured variable displayed at the controller has remained stable for 5 min Calibrate the controller to zero in accordance with the operating instructions Replace sensor into the in line probe housing DGM DLG Slope Test Determine the chlorine dioxide content in the sampl...

Page 62: ...ement Lower value Upper value Remarks Measured value 0 01 ppm 0 ppm 20 ppm Error message Condition Remarks Calibration ClO2 not possible ClO2 slope too low Calibrate again Sensor slope too low 25 of standard slope Calibration ClO2 not possible ClO2 slope too high Calibrate again Sensor slope too high 300 of standard slope DPD value too low DPD 2 of measuring Calibrate again after adding DPD x xx p...

Page 63: ...dy on metering on control nowledgement Measured value Checkout time Check ClO2 sensor Basic load Stop Yes Function defeatable Check function of sensor measured value exceeded exceed checkout time Signal exceeded drops below Check ClO2 input Basic load Stop Yes Signal 3 0 0 2 mA Check sensor transducer and value or 23 0 2 mA cable connection Calibration sensor with error Check ClO2 calibration Basi...

Page 64: ...tly connected to controller Air bubbles on the outside of the diaphragm Diaphragm damaged Cause lies with the controller Remedy See Run in Period Replace diaphragm cap Run in sensor calibrate Identify interfering contaminant and implement remedy Identify short circuit and repair Use new DPD chemicals repeat calibration See Run in Period Remove deposits see Mainte nance Replace diaphragm cap Run in...

Page 65: ...ne gently First dismantle the sensor as described in the sensor dismantling section Observe safety guidelines Removal of surface contamination Rinse the membrane under a gentle stream of cold water IMPORTANT Never try to clean the membrane with acids alkalis or mechanical means brush or similar If the sensor cannot be calibrated after membrane cleaning the membrane cap has to be replaced by a new ...

Page 66: ...n left Solenoid valve 2 reducing agent Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases from left to right during opening Stop button pressed Manual metering Fault Redox ORP 8 5 Measuring Parameter Redox ORP 8 5 1 DULCOMETER D1C Measured Variable Redox ORP Setting and Operation Display Sy...

Page 67: ...ng Calibration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting menus D1C2 007 GB The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu D1C2 008 GB CHANGE from selection to selection Change numbers or settings of selection Variables flash ENTER and save s...

Page 68: ... 10 ctrl parameter xp 10 control settings Only with control control positive oxide regulated value negative reduc manual dosing control current regulat value 30 control current regulat value 30 control current regulat value 30 15 regulated range general setting information ident code D1CA Software version DxRxxxxxxxxxx D1C A1 FW 5 00 alarm relay access c operating menu active 5000 english restrict...

Page 69: ...andardizing solution e g of 465 mV The reading should reach or exceed this value within not more than 30 seconds If the reading rises rather sluggishly or falls short more than 20 mV clean the sensor as described and repeat check If again unsuccessful replace the sensor with a new one D1C2 011 Redox GB Permanent display 1 Permanent display 2 only with control w setpoint mea val fd fwd reg val 750 ...

Page 70: ... necessary recalibrate measured values if necessary Correction measured variable Signal exceeds drops below te input Yes Pt100 Signal 138 5 Ω Check sensor transducer value Signal 3 0 0 2 mA and cable connection or 23 0 2 mA Value last validated is used Feed forward control Signal drops below value feed fwd 4 mA Yes Signal 3 8 0 2 mA Check sensor multiplicative stop continue or 23 0 2 mA transducer...

Page 71: ...f deposit Agent and duration of application General deposits Non abrasive household cleaner Scale or metal hydroxides Diluted hydrochloric acid approx 0 1 3 1 5 minutes Oil grease Solvents like alcohol or acetone Biofouling Mixture of diluted hydrochloric acid and pepsin several hours Solvents e g acetone must not be used to clean electrodes as they can demage the plastic stems It is essential tha...

Page 72: ...mp 1 alkali Symbol Control off left Symbol Control on left Metering pump 2 acid Symbol Control off right Symbol Control on right Solenoid valve 1 alkali Symbol Control off left Symbol Control on left Solenoid valve 2 acid Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control The bar Position feedback increases from left to right during o...

Page 73: ...bration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting menus D1C2 007 GB The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu D1C2 008 GB Change from selection to selection Change numbers or settings of selection Variables flash ENTER and save setting ...

Page 74: ...only with correction value calibration pH zero p slope 25 C 0 0 mV 59 16 mV pH calibration pH zero p slope 25 C 2 1 mV 59 07 mV pH calibration pH probe in buffer 1 7 56 pH 33 0 C calibration pH calib 1 active please wait 6 96 pH 33 0 C calibration pH buffer1 buffer2 temp 33 0 C calibration pH calib 2 active please wait 3 97 pH 33 0 C 7 00 pH calibration pH buffer1 buffer2 temp 33 0 C 7 00 pH 4 00 ...

Page 75: ...ad zone For normal control PID control Proportional control setpoint 7 20 pH ctrl parameter Ti Td xp ctrl parameter xp 10 control settings control pH positive alkali regulated value negative acid manual dosing control current regulat value 30 normal 15 regulated range general setting information ident code D1CA software version DxPxxxxxxxxxx D1C A1 FW 5 00 alarm relay access c operating menu activ...

Page 76: ...pertinent pH transmitter The adjustment intervals depend on relevant operating conditions They can vary from a few days to up to 8 weeks Having connected the sensor to the transmitter by means of the sensor cable taking care that connectors and cable remain absolutely dry dip the sensor into a pH 7 standardizing solution and adjust transmitter exactly to read this value Remove the sensor rinse it ...

Page 77: ...pH Sensor During calibration the DULCOMETER D1C sets the adjustment outputs to 0 Exception if a basic load or manual variable has been set these are maintained during calibration The output signals mA measured value or adjustment value are frozen The recommended buffer value is the measured value rounded off to the nearest whole number or the last recorded buffer value Buffer values are adjustable...

Page 78: ...sic load Stop No Metering continues in Check sensor replace defect case of error with un if necessary steady measured values recalibrate if necessary Correction variable Pt100 Signal 138 5 Ω Signal exceeded drops below Temp input Basic load Stop Yes Signal 3 0 0 2 mA Check sensor transducer and value or 23 0 2 mA cable connection Value last valid is used Feed forward control Check feed forward Yes...

Page 79: ...a visual check and be cleaned if necessary If deposits on the glass electrode withstand cleaning with a soft moistened cloth the following cleaning agents may be used Kind of deposit Agent and duration of application General deposits Non abrasive household cleaner Scale or metal hydroxides Diluted hydrochloric acid approx 0 1 3 1 5 minutes Oil grease Solvents like alcohol or acetone Biofouling Mix...

Page 80: ... 1 Increase conductivity Symbol Control off left Symbol Control on left Metering pump 2 Reduce conductivity Symbol Control off right Symbol Control on right Solenoid valve 1 Increase conductivity Symbol Control off left Symbol Control on left Solenoid valve 2 Reduce conductivity Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thick...

Page 81: ...ss code correct Parameter setting Permanent display 1 Permanent display 2 Various Access code Setting menus The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu CHANGE from selection to selection Change numbers or settings of selection Variables flash ENTER and save setting continue to next menu...

Page 82: ...ted english mea val Permanent display 1 Permanent display 2 only with control w setpoint fd fwd reg val 100 μS cm w 1000 μS cm 70 59 μS cm 100 2000 μS cm cc mr 1106 μS cm 25 0 C 8 54 cm Number and scope of setting menus depends on the device general setting information alarm relais active meas parameter setting mr meas range cc cell constant Ti Td xp 0 s 10 xp 10 30 15 1000 μS cm 1500 μS cm 1000 μ...

Page 83: ... is facing in the direction of the ﬂow Tighten the union nut 8 7 2 2 DULCOTEST ICT 2 Inductive Conductivity Sensor Electrical Installation IMPORTANT Connect the sensor only when the mains power supply is switched off Do not shorten the connection lead The measurement result will otherwise be incor rect The warranty is void in this case If using a DULCOMETER D1C controller use a mains cable with ea...

Page 84: ...20 mS cm 1 120 cm α 2 10 C mr meas range cc cellconstant α temperature coefficient mr 2 200 μS cm cc 2 1 120 cm α 2 10 C 1106 μS cm 25 0 C cali zero point PAR 1 cali zero point probe in air accept value 12 μS cm please wait automatic timing IMPORTANT The zero point must be calibrated during commissioning The zero point must be calibrated if the measurement range is changed Calibrate the zero point...

Page 85: ...tering Equipment Calibration of the sensor is normally carried out once it has been installed with a reference metering device e g a hand held meter for conductive conductivity Measurement Accuracy of Reference Meter The reference metering equipment must have a corresponding measurement accuracy see operating instructions of the reference metering equipment with respect to the measurement range an...

Page 86: ...the corresponding accuracy better than 1 absolute reproducibility at least 500 ml CAUTION Take the necessary precautions when dismantling the sensors safety gear IMPORTANT Handle the calibration solution with extreme care Adequate accuracy will not otherwise be achieved Ensure cleanliness and avoid carry over or evaporation of the liquid evaporation even after 20 min can be too much Dismantle the ...

Page 87: ...or noted earlier Next restore the temperature coefﬁcient of the water sample used It is highly recommended that you check the conductivity of the calibration solution with suitable reference metering equipment to be sure that the conductivity of the calibration solution has not changed due to carry over of liquid or evaporation Inductive Conductivity Conductivity Calibration Measurement Parameters...

Page 88: ...enu measurement parameter setting I e the limit setting and mA output 1 2 setting setting menus are enabled to allow editing of PAR2 designation PS2 until you exit the series of setting menus from parameter record to general setting It is possible to switch between the parameter records for operation using the feed forward control contact input e g during a ﬂushing process contact open PAR1 contac...

Page 89: ...ed drops below value Check feed forward yes Signal 3 0 0 2 mA Check sensor transformer input or 23 0 2 mA and cable connection Signal below value multiplicative Stop yes The last valid value is used Limit value violation mS limit 1 yes Function detachable Define cause after control time mS limit 2 Reset values if necessary Servomotor Servomotor position not reached defective yes Servomotor closes ...

Page 90: ...ine Symbol Control off left Symbol Control on left Metering pump 2 dechlorine Symbol Control off right Symbol Control on right Solenoid valve 1 chlorine Symbol Control off left Symbol Control on left Solenoid valve 2 dechlorine Symbol Control off right Symbol Control on right Servomotor Control open relay Control close relay Without control Thickness of bar Position feedback increases from left to...

Page 91: ...n to selection Change numbers or settings of selection Variables flash ENTER and save setting continue to next menu BRANCH back without saving setting BRANCH back to start of setting Text 1 Text 2 Selection 1 Selection 2 Text 1 Text 2 Selection 1 Selection 2 Access code correct Parameter setting Calibration notes Permanent display 1 Permanent display 2 Calibration menu Various Access code Setting ...

Page 92: ...9 16 mV pH control current regulat value 30 with dead zone control current regulat value 30 manual Setting in complete operating menu or or For manual control reduced 4 00 pH 4 50 pH limit 1 0 10 ppm lower Permanent display 1 Permanent display 2 only with control w setpoint ppm 0 45 calibration Cl calibration Cl DPD value 0 45 mea val fd fwd reg val 0 45 ppm w 1 00 ppm ppm 70 59 zero p slope 4 00 ...

Page 93: ...he electrolyte reaches the lower edge of the thread Assembling membrane cap Place the electrode shaft vertically onto the ﬁlled membrane cap Do not cover the vent hole below the rubber seal with your ﬁngers Screw on the membrane cap by hand as far as possible There should not be a visible gap between the electrode shaft and membrane cap When you screw on the cap excess electro lyte will leak out t...

Page 94: ... passive 4 20 mA two wire interface The power supply is provided externally or by the controller When the sensor is connected to the DULCOMETER D1C controller the interface s safety requirements are met automatically IMPORTANT For electrical connection of the sensor to the controller only use wires with a diameter of 4 mm Electrical Installation Turn the top part of the sensor a quarter of a turn ...

Page 95: ... must be observed CAUTION Carry out a slope test every time the membrane or electrolyte is changed Avoid air bubbles in the sample flow They can attach at the membrane which may cause too low measured values Within a control system this may lead to dangerous overdosing For proper function of the sensor the slope test has to be repeated regularly If installing the sensor outside Germany please comp...

Page 96: ...asured value registe red during the start of the calibration is proposed as the DPD value this value is adjustable arrow keys Calibration is only possible if the DPD value is 2 of the measuring range On successful completion of calibration all error checks which refer to the measured value are restarted IMPORTANT The measuring range of the sensor must correspond to the adjusted measuring range fac...

Page 97: ...COTEST CTE Sensor for Total Chlorine Troubleshooting Controller Fault Fault text Symbol Effect Alarm with ack Remarks Remedy on metering on control nowledgement Measured value Checkout time exceeded Check Cl sensor Basic load Stop Yes Function detachable Check function of sensor exceed checkout time Signal exceeded drops below value Check Cl input Basic load Stop Yes Signal 3 0 0 2 mA Check sensor...

Page 98: ...smaller than DPD measurement Possible Cause Run in time too short Membrane cap damaged Interfering substances in sample water Short circuit in signal lead Distance between membrane and electrode too great DPD chemicals spent pH value pH 6 5 Run in time too short Deposits on membrane cap Flow rate of sample water too low Air bubbles on the outside of the membrane Interfering substances in sample wa...

Page 99: ...olarity Signal lead is broken Sensor defective Controller defective Run in time too short Interfering substances which consume chlorine Zero point has shifted Reference electrode defective Chlorine concentration exceeds the upper limit of measuring range Distance between working electrode and membrane too great Sensor defective Pressure ﬂuctuations in sampling line Reference electrode defective Co...

Page 100: ...lar Maintenance interval based on experience are Potable industrial process and cooling water depending on the speciﬁc conditions 1 4 weeks swimming pools weekly spa pools whirlpools daily Maintenance Work Check the sensor regularly for dirt algae and air bubbles As far as possible avoid contamina tion of the membrane with solid particles deposits etc Eliminate air bubbles by increasing the ﬂow ra...

Page 101: ...e 2 Symbol Relay 2 upper or zone right Symbol Relay 2 lower right Metering pump measured value 1 Symbol Control off left Symbol Control on left Metering pump measured value 2 Symbol Control off right Symbol Control on right Solenoid valve measured value 1 Symbol Control off left Symbol Control on left Solenoid valve measured value 2 Symbol Control off right Symbol Control on right Stop button pres...

Page 102: ...isplay 1 Permanent display 4 Calibration menu Various Access code Setting menus The various menus are selected with the CHANGE button The menu is started with the ENTER button BRANCH BACK to permanent display or to relevant setting menu Permanent display 2 Permanent display 3 D2C2 007 pH chlorine GB Selection 1 Selection 2 CHANGE from selection to selection Change numbers or settings of selection ...

Page 103: ... calib 2 active please wait 157 mV 23 5 C calibration end limit value 1 pH limits setting calibration Cl2 zero p 4 00 mA slope 6 00 mA ppm only with relay calibration pH probe in buffer buffer 7 00 pH temp 23 5 C calibration pH probe in buffer buffer 4 00 pH temp 23 5 C only with measuring range 0 5 ppm limit relay LV2 active closed Δt on 0 s Δt off 0 s hysteresis limit 0 20 pH checkout time limit...

Page 104: ... end control setting control value 1 pH control automatic dosing direction acid manual dosing 0 dosing direction acid ctrl parameter xp 10 Ti off Td off ctrl parameter xp 10 Ti off Td off additional load 0 dosing direction acid control automatic dosing direction chlorine manual dosing 0 dosing direction chlorine additional load 0 dosing direction chlorine limit end only with relay hysteresis limit...

Page 105: ... 20 mA mA output 2 measured value 4 mA 0 00 ppm 20 mA 2 00 ppm mA output 2 chlorine 4 mA 0 20 mA 100 Ident Code D2CA W 0 PC 1000 A 10 E software version D2C A1 FW 2 10 general setting information alarm relay active pause active closed alarm off td 10 min correction value temperature automatic 23 5 C Permanent display 1 control input active closed sample flow control input active closed Cl const lo...

Page 106: ...ller bubbles will not interfere larger bubbles leave the electrolyte by rising to the surface Pouring electrolyte Open the electrolyte bottle and unscrew the nozzle Squeeze out excess air Fill the membrane cap with electrolyte avoiding air bubbles as far as possible Place the electrolyte bottle completely onto the membrane cap Slowly squeeze the electrolyte out of the bottle in one steady stream w...

Page 107: ...ide the DGM Insert the sensor in the DGM and screw on the plug until the O ring seals The clamping ring determines the installation depth of the sensor Assembly Installation of the DULCOTEST PHEP or PHER sensor for pH Remove the blanking plug of the respective measuring module at the ﬁttings of the measuring control station DULCOTROL and install the DULCOTEST PHEP or PHER sensor for pH 8 9 2 2 DUL...

Page 108: ...Do not switch off the measuring system during interval operation After any operation without chlorine running in periods must be reckoned with If required switch on metering unit time delayed If no chlorine is metered for a longer period of time weeks the sensor must be disconnected from the power supply and stored dry The sensor s current signal must not exceed 20 mA Otherwise the sensor may be d...

Page 109: ...er limit of the measur ing range Remove the sensor from the DLG III or DGM in line probe housing see DLG III DGM opera ting instructions Immerse the sensor in a container with clean water free of chlorine and bromine Stir by using the sensor until the measured value remains stable Adjust the controller DULCOMETER D1C chlorine to zero according to it s operating instructions DULCOMETER D1C chlorine...

Page 110: ...ble alteration of the measuring range must be done prior to calibration If the measuring range is altered all settings are reset to the factory settings pH Chlorine Possible values Initial value Increment Lower value Upper value Remarks DPD value Measured value 0 01 ppm 0 ppm 20 ppm Zero point Measured value mA Error message Condition Remarks Calibration Cl not possible Cl slope too low Repeat cal...

Page 111: ... 2 pH 16 pH Error messages pH 4 when both buffers too close 2 pH values calibration pH zero p 3 1 mV slope at 25 C 58 32 mV pH calibration calibration pH buffer 1 7 00 pH mea val 7 00 pH signal 3 1 mV calibration pH calib 1 active please wait 3 1 mV 23 5 C calibration pH buffer 2 4 00 pH mea val 4 00 pH signal 157 mV calibration pH calib 2 active please wait 157 mV 23 5 C calibration pH probe in b...

Page 112: ...arm with ack Remarks Remedy on metering on control nowledgement Measured value 1 Signal exceeded pH input Basic load Stop yes 3 mA Signal 23 mA Check sensor transducer and drops below value 499 mV Signal 499 mV cable connection Calibration with error pH calibration defect Basic load Stop no Check sensor replace if necessary recalibrate if necessary Measured value 2 Signal exceeded Cl input Basic l...

Page 113: ...rly according to the DPD 4 method using an appropriate chlorine measurement kit If necessary recalibrate the sensor If calibration cannot be carried out properly the membrane cap must be replaced and calibra tion must be repeated DULCOTEST Sensor PHEP or PHER for pH Maintenance IMPORTANT The sensor is to be regularly serviced to avoid any excess metering caused by a sensor failure Observe the vali...

Page 114: ...Relay 2 upper or zone right Symbol Relay 2 lower right Metering pump measured value 1 Symbol Control off left Symbol Control on left Metering pump measured value 2 Symbol Control off right Symbol Control on right Solenoid valve measured value 1 Symbol Control off left Symbol Control on left Solenoid valve measured value 2 Symbol Control off right Symbol Control on right Stop button pressed Manual ...

Page 115: ...s flash ENTER and save setting continue to next menu BRANCH BACK without saving setting BRANCH BACK to start of setting Text 1 Text 2 Selection 1 Selection 2 Text 1 Text 2 Selection 1 Selection 2 NOTE Access to the setting menus can be barred with the access code The number and scope of setting menus is dependent on the device version If the access code is selected correctly in a setting menu then...

Page 116: ...value 1 7 20 pH value 2 750 mV stop key value 2 750 mV set point 750 mV ctrlout 0 value 1 7 00 pH set point 7 20 pH ctrlout 0 calibration pH zero p 3 1 mV slope at 25 C 58 32 mV pH calibration calibration pH probe in buffer buffer 7 00 pH calibration pH probe in buffer buffer 4 00 pH check probe ORP buffer 465 mV limit relay LV2 active closed Δt on 0 s Δt off 0 s hysteresis limit 0 20 pH checkout ...

Page 117: ...direction acid ctrl parameter xp 10 Ti off Td off additional load 0 dosing direction acid control automatic dosing direction oxidation manual dosing 0 dosing direction oxidation additional load 0 dosing direction oxidation ctrl parameter xp 10 Ti off Td off pumps dosing direction pump 1 acid pump 2 oxidation dosing pump max pump 1 180 pump 2 180 pulse minute relay 1 relay adjustment limit relay 2 ...

Page 118: ...id 4 mA 0 20 mA 100 mA output 2 measured value 4 mA 0 mV 20 mA 1000 mV mA output 2 oxidation 4 mA 0 20 mA 100 mA output 2 ORP measured value 4 20 mA pause active closed alarm off td 10 min control input active closed sample flow control input active closed Cl const load 0 control input active closed high chlorine 800 mV access c 5000 operating menu english complete correcting value temperature aut...

Page 119: ...to operation the protective cap or case must be removed from the glass or metal electrode The glass or metal electrode must be free from oil grease and other contamina tions Likewise the diaphragm of the reference electrode must be free from scale deposits dirt or crystallized matter For these reasons electrodes should never be touched by hand Remove the blanking plug of the respective measuring m...

Page 120: ...means of the sensor cable taking care that connectors and cable remain absolutely dry dip the sensor into a pH 7 standardizing solution and adjust transmitter exactly to read this value Remove the sensor rinse it with water preferably distilled water and dry it by swabbing it with soft non ﬂufﬁng tissue paper IMPORTANT Do not rub since this might cause static electricity and false readings Immerse...

Page 121: ... 00 pH signal 3 1 mV calibration pH zero p 3 1 mV slope at 25 C 58 32 mV pH calibration calibration pH probe in buffer buffer 7 00 pH calibration pH probe in buffer buffer 4 00 pH D2C2 pH Re MT 2 D A B calibration end check probe measurement act please wait 450 mV check probe ORP buffer 465 mV signal 450 mV check probe ORP check probe ORP buffer 465 mV A Possible values Initial value Increment Low...

Page 122: ...ymbol Effect Alarm with ack Remarks Remedy on metering on control nowledgement Measured value 1 Signal exceeded pH input Basic load Stop yes 3 mA Signal 23 mA Check sensor transducer and drops below value 499 mV Signal 499 mV cable connection Calibration with error pH calibration defect Basic load Stop no Check sensor replace if necessary recalibrate if necessary Measured value 2 Signal exceeded c...

Page 123: ...tened cloth the following cleaning agents may be used Kind of deposit Agent and duration of application General deposits Non abrasive household cleaner Scale or metal hydroxides Diluted hydrochloric acid approx 0 1 3 1 5 minutes Oil grease Solvents like alcohol or acetone Biofouling Mixture of diluted hydrochloric acid and pepsin several hours Solvents e g acetone must not be used to clean electro...

Page 124: ...bol Relay 2 upper or zone right Symbol Relay 2 lower right Metering pump measured value 1 Symbol Control off left Symbol Control on left Metering pump measured value 2 Symbol Control off right Symbol Control on right Solenoid valve measured value 1 Symbol Control off left Symbol Control on left Solenoid valve measured value 2 Symbol Control off right Symbol Control on right Stop button pressed Man...

Page 125: ...If the access code is selected correctly in a setting menu then the following setting menus are also accessible If within a period of 10 minutes no button is pushed the unit automatically branches back from the calibrating menu or a setting menu to the permanent display 1 BA_DR_002_02_09_GB_Cooling indd 125 BA_DR_002_02_09_GB_Cooling indd 125 24 02 2009 11 56 11 Uhr 24 02 2009 11 56 11 Uhr ...

Page 126: ...tting menus highlighted in grey and the adjustable parameters are only visible in the complete operating menu pH Chlorine Dioxide BA_DR_002_02_09_GB_Cooling indd 126 BA_DR_002_02_09_GB_Cooling indd 126 24 02 2009 11 56 11 Uhr 24 02 2009 11 56 11 Uhr ...

Page 127: ...ProMinent Page 127 pH Chlorine Dioxide Operating Menu Layout Continuation BA_DR_002_02_09_GB_Cooling indd 127 BA_DR_002_02_09_GB_Cooling indd 127 24 02 2009 11 56 11 Uhr 24 02 2009 11 56 11 Uhr ...

Page 128: ... 0 45 ppm ctrlout 0 temp 25 C value 1 7 00 pH s point 7 20 pH ctrlout 0 temp 25 C Operating Menu Description Permanent displays The permanent displays 1 to 4 serve information on fault messages causes as well as on operating values settings BA_DR_002_02_09_GB_Cooling indd 128 BA_DR_002_02_09_GB_Cooling indd 128 24 02 2009 11 56 11 Uhr 24 02 2009 11 56 11 Uhr ...

Page 129: ...lectrode shaft vertically onto the ﬁlled membrane cap and turn until the thread bites Rotate the membrane cap so that the vent hole is at the top Slowly screw on the membrane cap by hand up to the stop In the process the excess electrolyte will seep out of the vent hole Rinse sensor under running water to remove excess electrolyte from the sensor and from hands Inserting the sensor IMPORTANT The s...

Page 130: ...ically met if the sensor is connected to a ProMinent control ler e g DULCOMETER D1C Do not switch off the measuring system when in intermittent use If necessary dosing equipment should be timer controlled Electrical Installation Rotate the sensor adapter anticlockwise by 90 º and remove bayonet ﬁtting Unscrew the PG 7 threaded connector tensioning screw and insert the signal cable leading from the...

Page 131: ...d out after replacing the diaphragm cap or electrolyte Slope tests must be carried out at regular intervals to ensure correct functioning of the sensor For testing drinking water calibration of the sensor every 3 4 weeks is suffici ent Avoid incorrect dosing due to air bubbles in the water Air bubbles clinging to the sensor diaphragm can reduce the measured variable and thereby lead to overdosing ...

Page 132: ... pH transmitter The adjustment intervals depend on relevant operating conditions They can vary from a few days to up to 8 weeks Having connected the sensor to the transmitter by means of the sensor cable taking care that connectors and cable remain absolutely dry dip the sensor into a pH 7 standardizing solution and adjust transmitter exactly to read this value Remove the sensor rinse it with wate...

Page 133: ...d value is frozen at the start of the calibration IMPORTANT The measuring range of the chlorine dioxide sensor must correspond to the adjusted measuring range of the DULCOMETER D2C factory setting 0 2 00 ppm A possible alteration of the measuring range must be done prior to calibration If the measuring range is altered all settings are reset to the factory settings Possible values Initial value In...

Page 134: ...op no Start unit run on time td stops shock dosing stops Pause contact Pause no metering Stop yes may be delay time td adjustable Deselect pause deactivated display elapsing td delay time td Fault sample water Fault sample water no metering Stop yes Function switchable ClO2 shock dosing High ClO2 frequency Stop no Function switchable adjustable Base load ClO2 Base load ClO2 frequency no Function s...

Page 135: ...in 1 hydrochloric acid e g overnight Rinse the membrane cap with plenty of water Now ﬁll the sensor with electrolyte run in and recalibrate Replacing the Membrane If calibration is no longer possible after cleaning the membrane or if the membrane is damaged it must be replaced Sensor DULCOTEST PHEP or PHER for pH IMPORTANT The sensor is to be regularly serviced to avoid any excess metering caused ...

Page 136: ...tive controller must be adjusted to the measuring range of the sensor The procedure is described in the individual operating instructions for the controller The respective setting values with regard to controller sensor are listed in the table below For the measured variable Inductive conductivity it may be required to adjust the sensor type when repairing or replacing the controller D1C The exact...

Page 137: ...rm is triggered The controlling goes to Pause and the display of the controller D1C shows Pause The minimum ﬂow rate value can be adjusted by moving the limit value contact at the ﬂow meter to the top and bottom resp For all types of the ﬂow monitoring the alarm relay is activated alarm relay active Access to all setting menus can be blocked with an access code general setting information identcod...

Page 138: ...noted ﬂow rate value For depressurised Installation Flush the system through the According to internal ﬂushing line do not exceed speciﬁcations of the pressure of 1 bar provide for station s operator sufﬁcient capacity in the outlet For rinsed and depressurised installation Sample water pump See operating instructions See operating instructions in the annex in the annex Filter Clean if not possibl...

Page 139: ...ucer See manufacturer s docu mentation Clogging of the piping system Check and clean if required piping system Inadequate metering and Controller with no or Control and repair of the control performance insufﬁcient function electrical supply if required See terminal diagram and operating instructions of the controller Defective or inaccurately See the operating instruc calibrated sensors tions of ...

Page 140: ...erve the respective applicable local regulations In Germany used parts can be disposed of at the municipal collection points of the cities and municipalities You may return the used parts to the ProMinent Dosiertechnik GmbH Heidelberg against a low fee and prepaid postage Please also read the operating instructions of the controllers and fittings and any other existing assemblies such as sensors s...

Page 141: ...luoride 987306 Operating Instructions DULCOMETER D1C Part 2 Adjustment and Operation Measured Variable Bromine 987353 Operating Instructions DULCOMETER D1C Part 2 Adjustment and Operation Measured Variable Chlorite 987028 Operating Instructions DULCOMETER D1C Part 2 Adjustment and Operation Measured Variable Temperature 981809 Operating Instructions DULCOMETER D1C Part 2 Adjustment and Operation M...

Page 142: ...ULCOTEST BRE Sensor for Bromine BRE 1 mA 10 ppm BRE 1 mA 2 ppm BRE 2 mA 10 ppm 987341 Recommendations for Handling and Servicing Fluoride Sensors FLEP 010 SE FLEP 0100 SE 986544 Recommendations for Handling and Servicing pH and redox ORP combination probes 985830 Data Sheet pH Comination Probes PHEP 112 SE 987835 Data Sheet Redox Combination Probes RHER Pt SE 987463 Data Sheet Temperature Sensor P...

Page 143: ...ProMinent Page 143 EC Declaration of Conformity 15 EC Declaration of Conformity BA_DR_002_02_09_GB_Cooling indd 143 BA_DR_002_02_09_GB_Cooling indd 143 24 02 2009 11 56 12 Uhr 24 02 2009 11 56 12 Uhr ...

Page 144: ...ent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Germany Tel 49 6221 842 0 Fax 49 6221 842 419 info prominent com www prominent com BA_DR_002_02_09_GB_Cooling indd 144 BA_DR_002_02_09_GB_Cooling indd 144 24 02 2009 11 56 12 Uhr 24 02 2009 11 56 12 Uhr ...

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