Polaris 850 PRO-RMK 155 2.6" QD 2021, Manual

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9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
AXYS FRONT SUSPENSION
Handlebar Hook Screw Aluminum: 10 ft-lbs
(13.5 Nm)
Steel: 18 ft-lbs (24 Nm)
Handlebar Mount Bolts 7 ft-lbs (9.5 Nm)
PERC Button Screw 35 in-lbs (4 Nm)
Hand Guard Mounts
Hand-Tight
Auxiliary Engine Stop
Switch Set Screw (All)
12 in-lbs (1.4 Nm)
Handlebar Hook Screw
Aluminum: 10 ft-lbs
(13.5 Nm)
Steel: 18 ft-lbs (24 Nm)
Throttle Lever Block Set
Screw
27 in-lbs (3.1 Nm)
Throttle Lever Block
Cover Screw
6 in-lbs (0.7 Nm)
REAR SUSPENSION
AXYS REAR SUSPENSION
Front torque Arm Tunnel
Mount Fasteners 46 ft-lbs (63 Nm)
FTS Shock Fastener 17 ft-lbs (23 Nm)
Limiter Strap Fasteners 17 ft-lbs (23 Nm)
Upper Carrier Fasteners 46 ft-lbs (63 Nm)
RTS Shock Fastener 33 ft-lbs (45 Nm)
Rear Crank to Rear Pivot
Fasteners 17 ft-lbs (23 Nm)
Rail Slider Fastener 3-6 ft-lbs (4-8 Nm)
Extrusion Bumper
Fastener Torque until fastener
protrudes 5 +/- 0.75 mm
out of nut
Scratcher Fastener 14 ft-lbs (19 Nm) +/- 20%
Rail Cap Fastener 4 ft-lbs (5.5 Nm) +/- 20%
Rear Idler Fastener
55 ft-lbs (75 Nm) +/- 10%
Front Brace Fastener
33 ft-lbs (45 Nm)
Rear Rail Brace Fastener
33 ft-lbs (45 Nm) +/- 10%
Rear Torque Arm Brace
Shaft Fastener 55 ft-lbs (75 Nm) +/- 10%
Rear Torque Arm
Fastener 6 ft-lbs (8 Nm)
AXYS REAR SUSPENSION
Front Boogie Wheel
Fastener 50 ft-lbs (68 Nm)
Rear Torque Arm to Rear
Pivot Fasteners
17 ft-lbs (23 Nm)
Front Torque Arm Tunnel
Mounts 47 ft-lbs (64 Nm)
FTS Rail Brace Fasteners 50 ft-lbs (68 Nm)
Front Pivot Fasteners 33 ft-lbs (45 Nm)
Bumper Fastener Torque until screw
protrudes 5mm out of
nut
Rail Tip Fastener 4 ft-lbs (6 Nm)
Rail Slider Fastener 4 ft-lbs (6 Nm)
Shock Rod Fasteners 33 ft-lbs (45 Nm)
Walker Evans Clicker
Assembly Nut
10 ft-lbs (14 Nm)
Walker Evans Shock
Body Cap / Tube
30 ft-lbs (41 Nm)
Walker Evans Shock Rod
Lock Nut
20 ft-lbs (27 Nm)
Walker Evans Shock Rod
Bearing Cap
10 ft-lbs (14 Nm)
Walker Evans Shaft
Eyelet
30 ft-lbs (40 Nm)
Walker Evans Seal Head
Assembly
10 ft-lbs (14 Nm)
CHASSIS
CHASSIS / BODY
Fender Screws 36 in-lbs (4 Nm)
Rear Bumper Bolts
17 ft-lbs (23 Nm) Apply
Loctite 263
Chaincase Rear Mounting
Nuts 9 ft-lbs (12 Nm)
Lower Tunnel Cooler
Screws 26 ft-lbs (35 Nm)
Replace with new when
removed.
Chassis Flanged Nut 26 ft-lbs (35 Nm)
Replace with new when
removed.
Cast Clip Side Screws 9 ft-lbs (12 Nm)
GENERAL INFORMATION