Polaris 850 PRO-RMK 155 2.6" QD 2021, Manual

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9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
1.65
FINAL DRIVE / BRAKES
ITEM
TORQUE
Brake Reservoir Cover
Fasteners
11 - 13 in-lbs (1.2 - 1.4
Nm)
Brake Fluid Reservoir
Mounting Fasteners
10 - 13 in-lbs (1.13 - 1.47
Nm)
Brake Lever Hinge Pin
96 - 120 in-lbs (10.85 -
13.56 Nm)
Master Cylinder
Handlebar Clamp
Fasteners
60 - 80 in-lbs (6.8 - 9 Nm)
Brake Banjo Bolt
240 - 264 in-lbs (27 - 30
Nm)
Brake Bleeder Screw
100 - 135 in-lbs (11 - 15
Nm)
PVT SYSTEM
PVT SYSTEM
ITEM TORQUE
Drive Clutch Bolt
80 ft-lbs (109 Nm)
Re-torque after running
engine
Drive Clutch Cover
Fasteners
100 in-lbs (11 Nm)
Use cross pattern
Drive Clutch Spider
280-300 ft-lbs (380-406
Nm)
Drive Clutch Spider Jam
Nut
290-330 ft-lbs (394-447
Nm)
Clutch Weight Pin 25 in-lbs (3 Nm)
Starter Ring Gear
Fasteners
165 in-lbs (19 Nm)
Driven Clutch Bolt
18 ft-lbs (25 Nm)
Driven Clutch Helix
Fasteners
110 in-lbs (12 Nm)
Team Deflection Jam Nut
145 in-lbs (16 Nm)
DO NOT OVER-TORQUE
FRONT SUSPENSION
AXYS FRONT SUSPENSION
Upper Shock Mounting
Fastener 36 ft-lbs (50 Nm)
Ski Assembly Fastener 36 ft-lbs (50 Nm)
Control Arm Fastener 40 ft-lbs (54 Nm)
AXYS FRONT SUSPENSION
Lower Shock Mounting
Fastener 18 ft-lbs (25 Nm)
Control Arm Fastening
Nut 40 ft-lbs (54 Nm)
Upper Shock Fastening
Nut 36 ft-lbs (50 Nm)
Handlebar Hook Fastener 10 ft-lbs (13.5 Nm)
Handlebar Mount
Fastener
7 ft-lbs (9.5 Nm) -
Tighten Gap Evenly
Steering Post Bushing
Fasteners 18 ft-lbs (25 Nm)
Lower Steering Post
Bushing Fasteners 22 ft-lbs (30 Nm)
Draglink Assembly
Fasteners 37 ft-lbs (50 Nm)
Rack Link Assembly
Fasteners
20 ft-lbs (27 Nm)
Steering Assembly Idler
Fasteners 30 ft-lbs (41 Nm)
Steering Post Fasteners 22 ft-lbs (30 Nm)
Tie Rod Fastening Nut 37 ft-lbs (50 Nm)
Sway Bar Bushing Clamp
Fastener 30 ft-lbs (41 Nm)
Sway Bar Link Fastener 18 ft-lbs (25 Nm)
Throttle Cover Screws 6 in-lbs (0.7 Nm)
Auxiliary Stop Switch
Mount Screw 12 in-lbs (1.4 Nm)
Throttle Block Set Screw 27 in-lbs (3.1 Nm)
Tie Rod Jam Nut 11 ft-lbs (15 Nm)
Ski Bolt Nuts 37 ft-lbs (50 Nm)
Ski Skag Fasteners 7 ft-lbs (10 Nm)
Rear Ski Loop Fasteners 6 ft-lbs (8 Nm)
Front Ski Loop Fasteners 9 ft-lbs (12 Nm)
Upper Control Arm Rod
End Fastener 44 ft-lbs (60 Nm)
Master Cylinder
Handlebar Clamp Screws 60 - 80 in-lbs (6.8 - 9 Nm)
Auxiliary Engine Stop
Switch Set Screw 12 in-lbs (1.4 Nm)
GENERAL INFORMATION
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