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Monomatic
Monomatic Data USB

Monomatic (Bluetooth)
Monomatic Data USB (Bluetooth)

SmartFuse electrofusion control unit

SmartFuse electrofusion control unit with
Bluetooth functionality

Summary of Contents for PFS Monomatic

Page 1: ...Monomatic Monomatic Data USB Monomatic Bluetooth Monomatic Data USB Bluetooth SmartFuse electrofusion control unit SmartFuse electrofusion control unit with Bluetooth functionality...

Page 2: ...2 EN001 H01...

Page 3: ...USB Bluetooth 14 7 4 Technical file according to ISO 12176 2 15 8 Spare parts and accessories 17 9 Controls and plugs 18 10 Connection to the power supply 19 10 1 General 19 10 2 Extension cables 20...

Page 4: ...6 4 Memory control 51 12 6 5 Daylight time 52 12 6 6 Weldername 52 12 6 7 Job no 53 12 6 8 South 53 12 6 9 Cont numbers 54 12 6 10 Clamping 54 12 6 11 Code Lock 55 12 6 12 Code Sys 56 12 6 13 Code Del...

Page 5: ...distance while operating a power tool Distractions can cause you to lose control over the electrofusion control unit Do not allow other people touch the electrofusion control unit or cables and keep t...

Page 6: ...eck for misalignment or binding of moving parts breakage of parts and any other condition that may affect the electrofusion control unit s operation If damaged have the electrofusion control unit repa...

Page 7: ...ible supply cord of the electrofusion control unit If the protective earthing conductor is interrupted or becomes higher in resistance there is a risk of electric shock 7 Personal safety a Pipes and o...

Page 8: ...rming to the standards DVS 2208 1 and ISO 12176 2 of which the applicable standards for the electrofusion fittings to be used are derived from The electrofusion control units of type Monomatic Bluetoo...

Page 9: ...ng reliability of the electrofusion control unit Therefore the maintenance and all necessary repairs have to be carried out by the manufacturer or an authorised service point For further information a...

Page 10: ...rofusion control units of type Monomatic Bluetooth and Monomatic Data USB Bluetooth feature a built in Bluetooth LE module That makes it possible to control and record the welding procedure with the P...

Page 11: ...t cool down before putting it to use again 900 s Only couplers that have a welding time of 900 s or below can be welded Attention For welding of couplers in with a welding time of 900 s a stable and c...

Page 12: ...range C 10 to 50 International protection IP54 Appliance class 1 Conformity CE ISO 12176 2 Class classification Monomatic Monomatic Bluetooth P2 3 U S1 F A M ISO 12176 2 Class classification Monomati...

Page 13: ...Optional 4 0 4 7 or universal terminals for 4 0 und 4 7 Monitoring functions Input Voltage current frequency Output Voltage current resistance contact short circuit Other System working temperature s...

Page 14: ...approx 500 welding cycles Monomatic Data USB Monomatic Data USB Bluetooth Data recording Number of reports Approx 500 Interface USB USB memory stick USB printer Data format PDF CSV Recorded data Gene...

Page 15: ...Bluetooth Classification Monomatic Monomatic Bluetooth Device type Monomatic Monomatic Bluetooth Classification P2 3 U S1 F A M Classification Monomatic Data USB Monomatic Data USB Bluetooth Device ty...

Page 16: ...least 3 seconds ramp Ambient temperature compensation No Fitting temperature compensation No Data recording Monomatic Monomatic Bluetooth No Data recording Monomatic Data USB Monomatic Data USB Blueto...

Page 17: ...artFuse with detection tip 2_0200_051 Universal terminal for 4 0 and 4 7 mm standard 2_0200_052 PVC cap red 1_0410_004 PVC cap black 1_0410_003 Adapter 4 7 to 4 7 angular 2_0300_009 Adapter 4 7 to 4 0...

Page 18: ...1 ON OFF switch 6 Display 2 Welding cable 7 Arrow keys 3 Cable holder and carrying handle 8 Enter button 4 Mains supply cable 9 Green start button 5 USB interface 10 Red stop button only Monomatic Da...

Page 19: ...and international standards certified personnel The user must supervise and observe the electrofusion control unit during the whole welding procedure The electrofusion control unit must only be operat...

Page 20: ...m 3 1 5 mm 3 4 mm 20 50 m 3 2 5 mm 3 4 mm 50 100 m 3 4 mm 10 2 2 For Australia The mains supply cord must only be extended using approved extension cords These can be obtained on request from your loc...

Page 21: ...lug the mains supply cable of the electrofusion control unit before turning the generator off The usable generator power will decrease by 10 per 1000 m of height above sea level Check the fuel level b...

Page 22: ...recommendation for the necessary generator output power Our App PFS Barcode Decoder is available for Android in the Google Play Store as well as for iOS in the iTunes App Store Fitting diameter Output...

Page 23: ...an electric shock 11 1 Preparation Before starting up the following steps have to be performed in the given order Step Action 1 Check the electrofusion control unit cables and adapters optically and r...

Page 24: ...n control units that have Bluetooth functionality 11 2 2 Monomatic Data USB Bluetooth Step Action 1 Switch the ON OFF switch to ON position 1 1 The electrofusion control unit signals its readiness by...

Page 25: ...ol unit off Display after switching on Attention These messages do not show current errors problems They are only meant to remind the user that an error problem occurred before the electrofusion contr...

Page 26: ...you can access the system configuration Row 2 shows the Text Waiting for App The electrofusion control unit signalizes its readiness for pairing via the app Row 3 shows the text STOP Cancel To proceed...

Page 27: ...rrent setting it can only be controlled by the app via Bluetooth connection Enter button By pressing the enter button you can access the system configuration You will need an admin code to get access...

Page 28: ...shows the text BT active The electrofusion control unit indicates that it is operated by a mobile device 2 2 Now continue to operate the controller using the ElectroFusion Studio app on your mobile de...

Page 29: ...right arrow button to display device data of the electrofusion control unit Device data Row 1 shows the device type Row 2 shows the software version as well as the total welding time in seconds Row 3...

Page 30: ...ing parameters After the welding parameters have been automatically determined it is imperative that you cross check the displayed parameters with the ones shown on the fitting to make sure that the c...

Page 31: ...welding procedure with SmartFuse Step Action 4 Starting the welding procedure 4 1 To start the welding procedure with the displayed parameters press the green start button 5 OPT OPTIONAL Clamping 5 1...

Page 32: ...Display when a resistance error has occurred Row 1 shows lower and upper limit on the left and right and the measured resistance in the middle Row 2 shows the nominal welding time Row 3 shows the rep...

Page 33: ...which is counted upwards Row 2 shows the nominal welding time Row 3 shows the report number under which the weld is stored Row 4 shows date and time of the weld 11 After the end of the welding procedu...

Page 34: ...he button on the keypad pressed Display of the welding parameters Row 1 shows the measured resistance before welding in units of Ohm Row 2 shows the nominal voltage in units of Volt V Row 3 shows weld...

Page 35: ...e menu contains a list of all available functions The symbol is the selection indicator that marks the entry that is selected or activated when the enter button is pressed These buttons move the selec...

Page 36: ...ttons to any position in the already entered string To change the marked character push the enter button to get the star back in the letter field and proceed as described under 1 2 2 Input of a string...

Page 37: ...d this in as job number The maximum length of the barcode may not exceed 40 digits alphanumerical Preferably a barcode of type Code128 2 5i or Code39 extended should be used The prompt that follows th...

Page 38: ...applications We highly recommend using the EXCEL macro stored on the supplied USB memory stick to transfer the data unadulterated to an EXCEL spreadsheet The macro is stored on the supplied USB memory...

Page 39: ...o select the function The message Check USB is displayed for a short time The terminal device which is connected to the USB interface is now tested After that a display with the available printing opt...

Page 40: ...possible to delete all reports in the electrofusion control unit 5 2 If you want to erase the reports press the enter button A confirmation prompt Are you sure will be displayed 5 3 If you confirm thi...

Page 41: ...e the last transmitted reports from the memory of the electrofusion control unit 7 2 If you want to erase the reports press the enter button A confirmation prompt Are you sure will be displayed 7 3 If...

Page 42: ...USB interface is now tested After that a display with the available printing options is shown 2 The menu USB Display in the USB menu Browses through the menu entries Enter button Selects the marked e...

Page 43: ...OPTIONAL To return to the main display press the red stop when this display is shown 5 3 OPT OPTIONAL To be able to erase the recently printed reports press the green start button The following displa...

Page 44: ...trofusion control unit again shows again the main display Prompt for deletion after the data transfer If you chose the job number printing you are offered the possibility to erase the reports that are...

Page 45: ...with the USB interface of the electrofusion control unit 1 2 Select the entry Erase reports in the function menu using the and buttons 1 2 Then press the enter button to select the function 1 3 OPT OP...

Page 46: ...ports or press the red stop button to return to the main display 12 5 Contrast Display This function enables you to adjust the display contrast to the lighting condition in your work area Step Action...

Page 47: ...ration 1 1 Select the entry System configuration in the function menu using the and buttons Function menu 1 2 Press the enter button to access the system configuration 2 The system configuration Syste...

Page 48: ...thern hemisphere ON OFF 53 Cont numbers Consecutive numbering of the reports ON OFF 53 Clamping Additional prompt for clamping before the welding procedure ON OFF 54 Code Lock Activate the locking fun...

Page 49: ...c Please note that the electrofusion control unit has seven languages to choose from Setting the language These buttons move the selection indicator up and down Enter button The enter button selects t...

Page 50: ...e enter button to access the setting of the inventory number 2 Setting the inventory number 2 1 Use the letter field for input of the desired inventory number Setting the inventory number with the hel...

Page 51: ...have data recording capability 12 6 4 Memory control When the memory control option is activated the electrofusion control unit will not begin another welding procedure as soon as the internal memory...

Page 52: ...owing safety prompt Are you sure by again pressing the green start button You can abort the input by pressing the red stop button Only with electrofusion control units that have data recording capabil...

Page 53: ...start button You can abort the input by pressing the red stop button Only with electrofusion control units that have data recording capability 12 6 8 South If this option is activated the automatic c...

Page 54: ...an abort the input by pressing the red stop button Only with electrofusion control units that have data recording capability 12 6 10 Clamping If this option is activated another prompt appears before...

Page 55: ...of the electrofusion control unit before activating this option In any case you will need an unlocking or supervisor code for accessing the locked functions if this option is activated and Code Sys i...

Page 56: ...to accept the change and acknowledge the following safety prompt Are you sure by again pressing the green start button You can abort the input by pressing the red stop button 3 Prompt for the unlocki...

Page 57: ...ed 3 1 Accessing the function Erase reports 3 2 If the option Code Del is activated the following prompt will appear Prompt for an unlocking resp supervisor code to unlock the erase function for the s...

Page 58: ...hand Additionally Code Sys prevents access to the system configuration without an unlocking resp supervisor code Only with electrofusion control units that have data recording capability 12 6 15 BT on...

Page 59: ...th electrofusion control units that have Bluetooth functionality 13 Troubleshooting and maintenance 13 1 Replacement of the welding terminals The welding terminals should be checked on a regular basis...

Page 60: ...memory is full Print reports or deactivate the memory control option System error Danger Selftest has detected an error in the system Immediately disconnect the device from the power supply Do not con...

Page 61: ...erature is out of limit 10 to 50 C E7 Temp meas error Temperature measurement is faulty Plug in the removable welding cable Switch the device off and on again Welding cable or sensor defect E8 Resista...

Page 62: ...rror messages in the display Devices with a software version 2 35 show error codes in the display USB Error x The x represents the number of the error code Attention It is possible that USB errors res...

Page 63: ...ng to a directory Restart the device and repeat action If the error occurs again the device needs to be checked USB Error 11 Error in the number of directories on the USB memory stick Restart the devi...

Page 64: ...Error in printer Restart printer and repeat action USB Error 22 Test with a different printer USB Error 23 Check printer USB Error 24 Only with electrofusion control units that have data recording ca...

Page 65: ...ation 2006 95 EEC Low voltage directive 2007 D This declaration loses its validity as soon as changes are made to the product without consulting the manufacturer first Technical documentation is avail...

Page 66: ...66 EN001 H01...

Page 67: ...EN001 H01 67...

Page 68: ......

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