Perkins New 1000 Series, Workshop Manual, Page: 98 / 290

14
98 Workshop Manual, TPD 1350, issue 3
New 1000 Series
To assemble
1 Ensure that the location spigot (A8) on the rear face
of the lubricating oil pump is clean. Clean the contact
faces of the lubricating oil pump and the balancer
frame. Fit the lubricating oil pump (A16) to the
balancer frame and tighten the setscrews to 27 Nm
(20 lbf ft) 2,8 kgf m.
2 Assemble the lubricating oil relief valve, see
operation 19-10.
3 Lubricate the needle roller bearings (A7 and A10)
with clean engine lubricating oil. Fit the drive shaft
(A9) and engage the splines for the lubricating oil
pump with the pump rotor. Ensure that the needle
roller bearing at the front of the balancer frame is not
damaged by the splines on the drive shaft.
4 Clean and dry the splines (A6) and the thread on
the end of the drive shaft. Apply a small amount of
Loctite Nutlock to the splines and to the thread. Fit
the drive gear of the balance weights (A1) with the
flat face of the gear towards the rear of the balancer
unit. Fit and tighten the nut (A2) to 82 Nm (60 lbf ft)
8,4 kgf m. To tighten the nut, a peg spanner must be
made to fit into the two holes in the front of the drive
shaft and be suitable for use with a torque wrench.
Fit the peg spanner to the front of the drive shaft.
Hold the nut with a suitable spanner and apply the
torque to the peg spanner.
5 Ensure that the drive shaft turns freely. Check the
end-float of the drive shaft with feeler gauges
between the front face of the drive gear for the
balance weights and the frame (A).
Continued
(0.10/0.12in)
13
14
12
11
9 8 7 6
5
10
16
15
1 2
4
2,3/3,0m m
(0.005/0.012in)
0,13/0,30m m
(5.12/5.16in)
130,0/131,0m m
(0.003/0.009in)
0,07/0,23m m
3
A0114
A
Purchased from www.WorkshopManuals.co.uk