
21
246
Workshop Manual, TPD 1350, issue 3
New 1000 Series
To dismantle and to assemble -
four cylinder turbocharged engines
21-15
To dismantle
1 Remove the oil cooler from the cylinder block
, see
operation 21-11
.
2 Release the setscrews and remove the cover.
3 Release the self-locking nuts at the back of the oil
cooler and remove the cooler element.
4 Clean the element and check for cracks. If a
solution is used to clean the outside of the element,
ensure that this does not enter the element. Check
that there is nothing to restrict the flow of lubricating
oil through the element of the oil cooler. If the inside
of the element needs to be cleaned, use a solvent
which is suitable for copper. Dry the element with low
pressure air and then flush it with clean engine
lubricating oil.
To assemble
1 Renew the "O" rings (A1 and A2) on the flanges of
the element and the self-locking nuts for the studs.
2 Fit the element to the backplate and tighten the self-
locking nuts to 22 Nm (16 lbf ft) 2,2 kgf m.
3 Fit the cover and a new joint to the cooler backplate
and tighten the setscrews to 11 Nm (8 lbf ft) 1,1 kgf m.
1
2
1
A
A0276
Purchased from www.WorkshopManuals.co.uk
Summary of Contents for New 1000 Series
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