Perkins New 1000 Series, Workshop Manual, Page: 135 / 290

Workshop Manual, TPD 1350, issue 3 135
16
New 1000 Series
10 Use tool PD.41D to check that the flange of the
cylinder liner is between 0,10 mm (0.004 in) above to
0,10 mm (0.004 in) below the top face of the cylinder
block (A).
This measurement must be from the flange (A2) of the
cylinder liner, not the top of the flame ring (A1).
Caution: Specialist training and equipment is
needed to machine the finish of a partially finished
liner.
Partially finished cylinder liners must be bored and
then diamond honed, silicon carbide base honed and
silicon carbide plateau honed to the finished size to
conform to the dimensions in the data and dimensions
at the end of this section. Specialist training and
equipment is needed to machine the partially finished
liner. For further information contact your nearest
Perkins distributor.
11 Fit new piston rings, see operation 13-2.
12 Fit the piston and connecting rod assembly.
13 If necessary, fit the piston cooling jet, see
operation 13-11.
14 Fit the cylinder head assembly, see operation
12-7.
15 Fit the lubricating oil sump, see operation 19-3
and fill it to the correct level with an approved
lubricating oil.
Caution: After a new cylinder liner has been fitted,
these recommendations are advised for the first 240
km (150 miles) or 5 hours of operation:
!
Do not operate the engine at full load.
! Do not operate the engine at high speed.
! Do not allow the engine to run at low idle speed for
long periods.
1
2
A
A0214
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