
Workshop Manual, TPD 1350, issue 3
47
12
New 1000 Series
19 Fit the induction and exhaust manifolds:
Note: The manifold joints are fitted without jointing
compound.
Ensure that the two inlet and exhaust manifold joints
(A1) and (A2) are fitted correctly, the rear joint (A1)
must be fitted with the two location tabs (A3) towards
the sump. Fit the joints without jointing compound.
The latest joints are supplied as one piece.
Caution: Damage to the exhaust manifold can occur
if it is not aligned and tightened correctly.
Some exhaust manifolds have large clearance holes
for the fasteners, if these manifolds are renewed it is
important that the two alignment bushes (B2),
supplied with the new manifold, are in position. New
alignment bushes are not necessary when the
original manifold is removed and fitted.
20 Fit the exhaust manifold. Tighten the manifold
fasteners evenly and gradually to 44 Nm (33 lbf ft) 4,5
kgf m in the sequence shown in (B). The front of the
engine is shown by the arrow (B1).
Repeat paragraph 18 to ensure that all the fasteners
are tightened to the correct torque.
21 Fit the induction manifold. Tighten the manifold
fasteners evenly and gradually to 44 Nm (33 lbf ft) 4,5
kgf m.
Continued
3
1
2
A
A0370A
2
1
B
9
7
6
4
1
3
10
12
11
2
5
8
A1446
Purchased from www.WorkshopManuals.co.uk
Summary of Contents for New 1000 Series
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